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PRORUN PLT60V42 Operator's Manual

60v maxpower cordless lithium-ion 42-inch lawn tractor
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Summary of Contents for PRORUN PLT60V42

  • Page 2: Product Specifications

    1. PRODUCT SPECIFICATIONS Model PLT60V42 Compatible Batteries PB160100, PB16050 Battery Charger (Standard) WTL6006PNG Input: 100-240V, 50/60Hz, Max. 5A Output: 60-85 V D.C., 1-6A, Max. 450W Battery Charger (Rapid) 1200BG6018L Input: 120V, 50/60Hz, Max.7A Output: 60-72 V D.C., 1-12A, Max. 750W Speed Forward (Max）...

  • Page 3: Table Of Contents

    2. TABLE OF CONTENTS 1. PRODUCT SPECIFICATIONS……………………………….……….2 2. TABLE OF CONTENTS……………………………………………...….3 3. GENERAL WARNINGS…………………………………………………4 4. GENERAL SAFETY REGULATIONS…………………..…………..5 5. SYMBOLS………………………………………………………...………..11 6. SET UP………………………………………………………………………13 7. CONTROLS…………………………….………….………………………19 8. OPERATIONS………………………………………………..…………..24 9. MAINTENANCE…………………………………………….…………..32 10. STORAGE & TRANSPORT………………………………………….43 11. TROUBLESHOOTING…………………………………………………45 12. PRODUCT DIMENSIONS……………………………………...…..50 13. WARRANTY AND COVERAGE…………………………………..51...

  • Page 4: General Warnings

    3. Comply with the safety and warning information in these operating instructions. 4. The lawn tractors are supplied with various levels of equipment. Please note that the illustrations may differ from the original. Please contact PRORUN Customer Service if you encounter difficulties in following the descriptions.

  • Page 5: How To Read The Manual

    HOW TO READ THE MANUAL Some paragraphs in the manual containing valuable information regarding safety and operations are emphasized in the following ways. INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SEVERE INJURY. INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SEVERE INJURY.

  • Page 6: Work Area Safety

    WHEN USING ELECTRIC RIDING MOWERS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURIES. Become familiar with the basic precautions outlined in the following pages. 1. WORK AREA SAFETY Keep the work area clean and well-lit. Cluttered or dark areas invite accidents. ▪...
  • Page 7 Maintain the machine and all accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the machine’s operation. If damaged, have the machine repaired by a PRORUN-approved service center before use. Many accidents are caused by poorly maintained machines.

  • Page 8: Save All Warnings And Instructions For Future Reference

    6. SERVICE ▪ Have your machine serviced by a PRORUN-approved repair person using only identical replacement parts. This will ensure that the safety of the machine is maintained. ▪ Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or a PRORUN-approved service providers.
  • Page 9 ▪ Do not use the machine in environments that pose the risk of explosion, or in the presence of flammable liquids, gases, or powders. Electrical contact or mechanical rubbing can generate sparks that can ignite powder or vapor. ▪ Work only in daylight, or with good artificial light, in good visibility conditions. ▪...

  • Page 10: Restrictions Of Use

    Be careful during all adjustments of the machine to prevent entrapment of the fingers between moving cutting blades and fixed parts of the machine. ▪ Have your machine serviced by a PRORUN-approved service center using only identical replacement parts. This will ensure that the safety of the machine is maintained. ▪...

  • Page 11: Environmental Protection

    14. ENVIRONMENTAL PROTECTION Protecting the environment must be a significant and top priority for machine use, to the benefit of civil co-habitation, and of the environment that we live in. ▪ Comply with local regulations for the disposal of packaging, deteriorated parts, or any elements with a strong environmental impact.

  • Page 13: Set Up

    Any damaged or illegible decals must be replaced. Order replacement decals from a PRORUN-authorized service center. Write the identification data of the machine on the back of the operator’s manual for your records. 6. SET UP UNPACKING AND ASSEMBLY OPENING THE PACKAGING 1.

  • Page 14: Package Contents

    PACKAGE CONTENTS When unpacking the machine, take care to gather all individual parts and fittings, and do not damage the cutting deck when taking the machine off the pallet.

  • Page 15: Steering Shaft Assembly

    STEERING SHAFT ASSEMBLY 1. Inset the Steering Shaft (1) into the tractor’s Steering Coupler (2) and tighten the M8 X 25 screw (3). 2. Finalize assembly by tightening the other M8 X 25 screw (3). Refer to Figure 2.

  • Page 16: Steering Wheel Assembly

    STEERING WHEEL ASSEMBLY a. Connect the two Instrument Panel Connectors to each other (1). b. Fit the Instrument Panel (3) over the Shaft (2). Tighten the two ST4.8 x 16 Screws (4). c. Attach the Splined Hub (5) onto Shaft (2). d.

  • Page 17: Front Bumper Assembly

    FRONT BUMPER ASSEMBLY 1. Mount the left Bumper Bracket and the right Bumper Bracket onto the Bumper utilizing the four M8 Nuts and Bolts. (Use the enclosed open-end wrench). Refer to Figure 6. 2. Mount the front Bumper Assembly onto the bottom of the frame using the four M8 Nuts and Bolts.
  • Page 18 MULCHING KIT ASSEMBLY 1. Open the Side Deflector (A). 2. Pass the Lug Boss (4) on the Mulching Kit (B) through the bottom of the Side Deflector’s Pivot Rod (1). 3. Insert the lower right corner of the Mulching Kit (6) into the cutting deck’s corresponding hole (3).

  • Page 19: Controls

    2. Remove the M8 x 40 Bolts (3) from the chassis and insert the Tension Arm Bushings (2) into the two holes where the bolts were stored. 3. Align the Rear Tailgate (5) and install the M8 x 40 Bolts (3) and the M8 Nuts (1). Tighten the assembly.

  • Page 20: Identification Of Main Components

    IDENTIFICATION OF MAIN COMPONENTS 1. Seat 11. Battery Charging Input 2. Rear Wheel 12. Forward Drive Pedal 3. Cutting Deck Lift Handle 13. Side Deflector 4. Steering Wheel 14. Parking Brake ON / OFF Switch 5. Instrument Panel 15. Reverse Drive Pedal 6.

  • Page 21: Start/Stop Button

    SAFETY KEY The Safety Key is an authorization device. It must be inserted before the Start / Stop button is pressed to start the mower. The safety key must be removed when the lawnmower is not used. START / STOP BUTTON The Start / Stop Button powers the machine after the safety key is correctly in place.

  • Page 22: Brake Pedal

    BLADE START / STOP KNOB - PTO (POWER TAKE-OFF) The Blade Start / Stop Knob operates the electric motors on the deck to engage and stop the rotation of the cutting blades. The PTO switch is a critical safety device developed to prevent unintentional blade actuation of lawn equipment.

  • Page 23: Center Console

    CENTER CONSOLE 1. BRAKE: the icon lights continuously red when the brake is engaged. The icon is off when the brake is not engaged. 2. BATTERY TEMPERATURE WARNING: The icon continuously lights when the temperature of any battery pack is high. 3.

  • Page 24: Operations

    9. PTO: The icon lights continuously when the PTO (Power Take-Off) function is engaged. 10. BATTERY PACK INDICATOR: When a battery is inserted into one of the six battery compartments, the compartment’s icon (1-6) will continuously light. 11. CRUISE CONTROL: The icon continuously lights when the cruise control is engaged. 12.

  • Page 25: Tire Pressure

    PARK BRAKE HANDLE The Park Brake Handle is located at the front of the console under the steering wheel. It is used to engage the Parking Brake when the mower is at rest. Refer to Figure 14. NEVER LEAVE A POWERED MACHINE RUNNING AND UNATTENDED. ALWAYS DISENGAGE BLADE START / STOP KNOB, STOP THE MOWER, SET PARKING BRAKE AND REMOVE KEY TO PREVENT UNINTENDED STARTING.

  • Page 26: Seat Adjustment

    SEAT ADJUSTMENT 1. Lift the seat adjustment lever (1) upwards. 2. Slide the seat (2) forward or backward to adjust to a comfortable position. BE SURE THE SEAT IS LOCKED INTO PLACE BEFORE OPERATING THE MOWER. A SEAT THAT IS NOT SECURE CAN CAUSE THE OPERATOR TO SHIFT AND LOSE CONTROL OF THE MOWER AND RESULT IN POSSIBLE DEATH OR SEVERE...

  • Page 27: Operation On Slopes

    IF ANY RESULTS DO NOT MATCH THE INDICATIONS IN THE TABLES, DO NOT USE THE MACHINE! CONTACT A PRORUN-APPROVED SERVICE CENTER TO HAVE IT CHECKED AND REPAIRED IF NECESSARY. DRIVING & TRANSPORT ON PUBLIC ROADS Check the relevant road traffic regulations before driving the machine on a public road.
  • Page 28 For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15-degrees as shown on the slope gauge, do not operate this machine in that area or a severe injury could result.
  • Page 29 SLOPES ARE A MAJOR FACTOR RELATED TO TIP-OVER AND ACCIDENTS WHICH CAN RESULT IN INJURY OR DEATH. DO NOT OPERATE THE MACHINE ON A SLOPE GREATER THAN 15°, ALL SLOPES REQUIRE EXTRA CAUTION. Mow either up or down on a diagonal to reduce the possibility of slipping and rolling. It is ▪...

  • Page 30: To Start The Machine

    ▪ To prevent overturning or loss of control of the machine: o Never mow across the face of the slope. o Lawns on slopes must be mowed by moving up and down and never across them in forward gear. o When changing direction, take great care that the wheels facing the slope do not hit any obstacles (such as stones, branches, roots, etc.) that may cause the machine to slide sideways, tip over or make you lose control.
  • Page 31 CRUISE CONTROL WILL NOT ENGAGE IN REVERSE. REVERSE MUST ONLY BE ENGAGED WHEN THE MACHINE HAS STOPPED. GRASS CUTTING 1. Set the cutting deck height to the desired position. 2. Engage the blades’ rotation (PTO) only on lawns. Do not engage them on stony ground or when the grass is extremely high.

  • Page 32: Maintenance

    The manufacturer shall decline all liability in the event of injuries or damage caused by such parts. Contact PRORUN Customer Service for spare parts and approved dealers / service centers information.
  • Page 33 For best performance, we recommend the use of PRORUN batteries that total 40 Ah or more. ▪ When not in use, PRORUN 60V battery packs should be stored in an enclosed area where the temperature will not drop below -4°F (-20°C). Optimal charging temperatures are between 40°F (5°C) and 104°F (40°C).

  • Page 34: Installing The Battery Packs

    INSTALLING THE BATTERY PACKS 1. Open the battery holder cover. Refer to Figure 18. 2. The PRORUN electric lawn tractor is equipped with six battery compartments to accommodate up to six battery packs at the same time. Refer to Figure 19.

  • Page 35: Battery Charging Guidelines

    EXTERNAL BATTERY CHARGER. Other recharging systems can irreversibly damage the batteries. BATTERY CHARGING GUIDELINES ▪ Use only the battery charger provided with this mower or an approved PRORUN external charger. ▪ The batteries should be fully charged before each use.
  • Page 36 RECHARGING ENVIRONMENT ITEMS TECHNICAL INDICATOR 77 ° F (25° C) Nominal Working Temperature Working Temperature Range 41° - 104°F, (5° - 40°C) Storage Temperature 14° - 113°F, (-10° - 45°C) Relative Humidity 45% to 75% Altitude Below 6560 feet (2000 m) THE BATTERIES MUST ONLY BE CHARGED IN AN AREA PROTECTED AGAINST POOR WEATHER CONDITIONS, IN THE SHADE, AT A RECOMMENDED TEMPERATURE OF BETWEEN +40°...
  • Page 37 FOR THIS TYPE OF USE. ▪ DO NOT replace the batteries with other non-original batteries. ▪ DO NOT conduct interventions unless they have been indicated in this manual. ▪ In the event of any problems with the batteries, contact PRORUN Customer Service.

  • Page 38: Cleaning The Machine

    3. Thread the end of your garden hose onto the hose coupler. Contact PRORUN Customer Service if an adapter is required. 4. Attach the hose and coupler to the water port on the cutting deck.

  • Page 39: Wheel Maintenance

    10. Turn the Key Switch to the OFF position to turn off the mower. 11. Turn the water off and detach the garden hose and coupler from the water port on your cutting deck. WHEEL MAINTENANCE ADJUSTING THE DECK WHEELS Move the mower onto a firm and level surface, preferably pavement, and proceed as follows: 1.

  • Page 40: Cutting Blade Maintenance

    WHEN REMOVING THE CUTTING BLADE(S) FOR SHARPENING OR REPLACEMENT, PROTECT YOUR HANDS WITH A PAIR OF HEAVY GLOVES OR USE A HEAVY RAG TO HOLD THE BLADE(S). ALWAYS USE PRORUN SPECIFIED BLADES. Make sure the blades are correctly balanced. ▪...

  • Page 41: Cutting Blades

    The cutting deck assembly should be correctly adjusted to obtain an evenly mown lawn. If the mowing is uneven, check the tires’ pressure. If this is not sufficient to achieve an even cut, please contact a PRORUN-approved service dealer to adjust the alignment of the cutting deck assembly.

  • Page 42: Replacing A Fuse

    (DISASSEMBLY, SHARPENING, BALANCING, REPAIRING, REASSEMBLY AND/OR REPLACING) ARE DEMANDING JOBS THAT REQUIRE SPECIAL SKILLS AS WELL AS SPECIAL TOOLS. FOR SAFETY REASONS, THESE JOBS ARE BEST CONDUCTED AT A PRORUN-APPROVED SERVICE CENTER. REPLACING A FUSE ▪ The machine is fitted with 20A fuses and 100A fuses. When it blows, the machine will stop, and the dashboard light switches off.

  • Page 43: Storage & Transport

    Turn off the power, remove the safety key, and allow the machine to cool down. ▪ Clean and maintain the machine thoroughly. ▪ Check the machine for any damage. If necessary, contact a PRORUN-approved service center. Store the machine: ▪...

  • Page 44: Handling And Transport

    Use of non-original spare parts and attachments will jeopardize the safety of the machine and relieve the manufacturer from all obligations or liabilities. • It is advisable to send your machine once a year to a PRORUN-approved service center for servicing, assistance, and safety device inspection.

  • Page 45: Troubleshooting

    Hub fault. Drive sensor fault. Shut off and restart mower. If Over-voltage. problem persists, contact Pre-charge failure. PRORUN Customer Service. Hub communication failure. Control console failure. Right deck communication. Contactor tips welded closed. Self-test failure. Seat sensor failure. Check to see if the seat switch is plugged in.

  • Page 46: Fault Codes

    Check to see if the seat the blades stopped. switch is plugged in. Shut off PTO fault. and restart mower. If problem Overload. persists, contact PRORUN Low battery. Customer Service. Grass box sensor and seat sensor fault. Reduced speed. Low Battery.
  • Page 47 (zero throttle). Warning icon flashing, Line malfunction. Contact PRORUN battery cells 1, 3, 4 flashing, Customer Service buzzer ringing 1 long 4 short Hall sensor fault alarm Mowing motor circuit...
  • Page 48 PROBLEM ICON / BUZZER CAUSE REMEDY CAN communication Circuit failure between the Contact PRORUN content alarm of mowing controller and the Customer Service mowing motor not meter. received Warning icon flashing, The mowing controller is battery cells 1, 3, 4, 5 not powered on;...
  • Page 49 PROBLEM ICON / BUZZER CAUSE REMEDY Battery pack FAIL fault Battery pack overcharge or Contact PRORUN alarm overdischarge. Customer Service Warning icon flashes, battery cells 1 and 2 flashes, the channel icon Battery pack internal cell corresponding to the voltage difference,...

  • Page 50: Product Dimensions

    12. PRODUCT DIMENSIONS...

  • Page 51: Warranty And Coverage

    13. WARRANTY AND COVERAGE The warranty conditions are intended for consumers only, i.e. non-professional operators. The warranty covers all material quality and manufacturing defects recognized during the warranty period by your Dealer or Authorized Service Centre. The warranty is restricted to the repair or replacement of components recognized as faulty. The warranty only applies to machines subjected to regular maintenance.
  • Page 52 PRORUN regularly improves our products, and you may find slight differences between your machine and the descriptions contained within this operator’s manual. Modifications can be made to the machine without notice and without the obligation to update the manual, providing that the essential safety and functional characteristics remain unaltered.

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