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SMC Networks AMS30X-X2044 Operation Manual

Air management system
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No.DOC1116365
PRODUCT NAME
Air Management System
MODEL/ Series/ Product Number
AMS30X-X2044
AMS30X-X2045
AMS40X-X2044
AMS40X-X2045

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Summary of Contents for SMC Networks AMS30X-X2044

  • Page 1 No.DOC1116365 PRODUCT NAME Air Management System MODEL/ Series/ Product Number AMS30X-X2044 AMS30X-X2045 AMS40X-X2044 AMS40X-X2045...

  • Page 2: Table Of Contents

    Table of Contents Safety Instructions Model Indication and How to Order Names and Functions of Individual Parts Definition and terminology Mounting and Installation Piping Wiring System overview AMS Operation Setting Function Setting on Display Function selection mode Default setting F0 Reference condition/Units selection function/Switch output function F1 Setting of OUT1 F2 Setting of OUT2 F3 Select digital filter...
  • Page 3 Forgotten the Security Code IO-Link Specifications Outline of IO-Link functions Communication specifications Process data IO-Link parameter setting Troubleshooting Error display Specifications Dimensions Accessories No.DOC1116365...

  • Page 4: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.

  • Page 5: Limited Warranty And Disclaimer/Compliance Requirements

    Safety Instructions Caution SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country.
  • Page 6 ■Operator ♦This Operation Manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. ♦Read and understand this Operation Manual carefully before assembling, operating or providing maintenance to the product.
  • Page 7 Caution ■Do not touch the terminals and connectors while the power is on. Otherwise electric shock, malfunction and damage to the product can result. ■After maintenance is complete, perform appropriate functional inspections and leak test. Stop operation if the equipment does not function properly or there is leakage of fluid. When leakage occurs from parts other than the piping, the product itself may be damaged.
  • Page 8 ●Product handling Mounting •Do not drop, hit or apply excessive shock to the product. Otherwise damage to the product can result, causing malfunctions. •Do not install the product in areas of high humidity or temperature. Operation outside of the product specification range may cause damage to the product or operation failure or shorten the product life.
  • Page 9 •Do not apply torsion or bending moment other than the weight of the product itself. External piping needs to be supported separately as it may cause damage. If moment applied to the equipment is unavoidable during operation, the moment should be lower than the maximum moment shown below.
  • Page 10 Wiring (Including connecting/ disconnecting of the connectors) •Do not pull hard on the lead wire. Especially never lift the product equipped with fitting and piping by holding the lead wires. Damage to the connector, circuit board, cover or internal components may result, causing failure or malfunction. •...
  • Page 11 Operating environment •Do not use the product in an environment where the product is constantly exposed to water splashes. Otherwise failure or malfunction can result. Take measures such as using a cover. •Do not use the product in an environment where corrosive gases or fluids splashes can occur. Otherwise damage to the internal parts can result, causing malfunction.
  • Page 12 Adjustment and Operation •Perform settings suitable for the operating conditions. Incorrect setting can cause operation failure. •Please refer to the PLC manufacturer's manual etc. for details of programming and addresses. For the PLC protocol and programming refer to the relevant manufacturer's documentation. •Connect the load before turning the power supply on.

  • Page 13: Model Indication And How To Order

    Model Indication and How to Order Air Management System (Standby regulator type) -13- No.DOC1116365...
  • Page 14 Air Management System (Residual Pressure Relief Valve type) -14- No.DOC1116365...
  • Page 15 Digital Flow Switch Optional Parts numbers If an accessory is required for maintenance purposes, order the following parts number. Product name Parts number Note Y300T-2-D For body size 30 Spacer with bracket Y400T-1-D For body size 40 E300-##-D For body size 30 Piping adapter E400-##-D For body size 40...

  • Page 16: Names And Functions Of Individual Parts

    Names and Functions of Individual Parts Air Management System(Standby regulator type) Name Function Control air pressure manually according to electrical signals from the Digital Standby regulator Flow Switch. Manage overall Air Management System devices, communication to IO- Digital Flow Switch Link master.
  • Page 17 Air Management System (Residual Pressure Relief Valve type) Name Function Manage overall Air Management System devices, communication to IO- Digital Flow Switch Link master. According to orders from the Digital Flow Switch, stop providing pressure and exhaust outlet pressure. Soft start feature: a module for the valve is Residual Pressure Relief Valve used to gradually raise the initial pressure in an air system, starting with low-speed air.
  • Page 18 Digital Flow Switch Connector pin numbers (on the product) DC(+) OUT2 DC(-) OUT1(C/Q) Element Description Display Refer to the Display on the next page. Connector M12 4-pin connector for electrical connections. Piping port For piping connections. Body The body of the product. -18- No.DOC1116365...
  • Page 19 Display Element Description Displays the instantaneous flow value, pressure value and error codes. (2 Main display colour display) Indicates the output status of OUT. When the output is ON: Orange LED is ON. Operation LED When the accumulated pulse output mode is selected, the output display will turn off.
  • Page 20 ●IO-Link indicator light operation and display IO-Link status Communication 1 indicator light Status Main screen display Content with master Normal communication status Operate (Reading of measured value) Correct Start up When communication starts up. Preoperate IO-Link Version of master and mode Version does IO-Link does not match...

  • Page 21: Definition And Terminology

    ■Definition and terminology Term Definition The total amount of fluid that has passed through the device. If an instantaneous Accumulated flow flow of 100 L/min lasts for 5 minutes, the accumulated flow will be 5 x 100 = 500 L. A function to store the cumulative flow value in the product's internal memory at certain time intervals.
  • Page 22 The difference between ON and OFF points used to prevent chattering. Hysteresis Hysteresis can be effective in avoiding the effects of pulsation. The flow passing per unit of time. If it is 10 L/min, there is a flow of 10 L passing Instantaneous flow through the device in 1 minute.
  • Page 23 Term Definition The resolution of set and display values. Smallest settable increment If the min. setting unit is 2 L/min, the display will change in 2 L/min steps, e.g. 30…..32…..34 L/min. The flow which is converted to the volume at 20 C and 101.3 kPa (absolute Standard condition pressure).

  • Page 24: Mounting And Installation

    Mounting and Installation ■Piping Caution •Before piping is connected, the product should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and solid foreign material from inside the piping. •When screwing together pipes and fittings, etc., be certain that chips from the pipe threads and sealant do not get inside the piping.

  • Page 25: Wiring

    ■Wiring Connection •Connections should only be made with the power supply turned off. •Use a separate route for the product wiring and any power or high voltage wiring. If wires and cables are routed together with power or high voltage cables, malfunction may result due to noise. •If a commercially available switching power supply is used, be sure to ground the frame ground (FG) terminal.
  • Page 26 •Used as IO-Link device Pin number Wire colour Description Function Brown DC(+) 24 VDC White OUT2 Switch output Blue DC(-) Black Communication data (IO-Link)/Switch output (SIO) (3) Connection to each device Refer to the following instructions when device maintenance/replacement is required. AMS components and the digital flow switch are connected via branch connector.

  • Page 27: System Overview

    System overview The AMS##X-X2044/X2045 is a system comprising the following two devices. ・Standby regulator: Manual adjustment of standby pressure. Standby pressure is activated by electrical signal from the digital flow switch. ・Digital Flow Switch：Measures flow rate, pressure and temperature, IO-Link communication and controls the composed devices.
  • Page 28 3．Residual Pressure Relief Valve (VP) A VP valve module can be used for isolation mode with an optional soft start function. The silencer is not included and therefore should be ordered separately. -28- No.DOC1116365...

  • Page 29: Working Principle

    ○Working Principle The AMS functions in two modes: operation mode and standby mode (AMS#X-X2044) or isolation mode (AMS#X-X2045). For AMS#X-X2044 When the measured flow rate is below a set flow value "1. Standby flow rate (Threshold)" for longer than a set time "2. Standby ON delay"...
  • Page 30 ○Timing Chart This timing chart is for reference only, the actual be haviour depends on the machine volume connected to the AMS outlet side. ・AMS##X-X2044：Standby regulator type ・AMS##X-X2045：Residual Pressure Relief Valve type -30- No.DOC1116365...

  • Page 31: Ams Operation Setting

    AMS Operation Setting ○Standby regulator pressure setting For the ARS type AMS, the operation pressure is the same as the AMS supply pressure. To set the standby pressure, the AMS must first be forced into standby mode. When in standby mode, set the standby pressure by turning the handle on the regulator module.

  • Page 32: Function Setting On Display

    Function Setting on Display ■Function selection mode In this mode, each function setting can be changed separately. In measurement mode, press the SET button for 3 seconds or longer to display [F 0]. Press the UP or DOWN button to select the function to be changed. Press the SET button for 2 seconds or longer to return to measurement mode.

  • Page 33: Default Setting

    ■Default setting Function Default Settings Applicable Sub display Main display Main display Sub display Page (Right) (Right) (Left) (Left) FLoW [rEF ] Select display units [ Std] Standard condition FLoW [ L] L/min  [F 0] Page tEMP [Unit] Units selection function [ C] PrES [ MPA] MPa...
  • Page 34 Function Default Settings Applicable Sub display Main display Main display Sub display Page (Right) (Right) (Left) (Left) [50] 50 L/min (AMS30) [FrtE] standby flow rate (Threshold) [100] 100 L/min (AMS40) [100] 100 L/min (AMS30) [FHyS] standby flow rate (Hysteresis) [200] 200 L/min (AMS40) [F40] Page [t_on] standby ON delay...

  • Page 35: F0 Reference Condition/Units Selection Function/Switch Output Function

    ■[F 0] Reference condition/Units selection function/Switch output function Reference condition Standard condition or normal condition can be selected. Standard condition and normal condition are defined as follows: •Standard condition: Displayed flow rate which is converted to volume at 20 °C, 101.3 kPa (absolute pressure).
  • Page 36 <Operation> Display [F 0] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the reference condition. Reference condition Press the UP or DOWN button to select the reference condition. Move on to the units selection function. Press the SET button to set.
  • Page 37 Switch output function Press the UP or DOWN button to select the switch output function. Press the SET button to set. Return to function selection mode. [F 0] Reference condition/Units selection function/ Switch output function is completed -37- No.DOC1116365...

  • Page 38: F1 Setting Of Out1

    ■[F 1] Setting of OUT1 Set the output mode of OUT1. ●Switch output modes Select the output mode required from the table below. Normal output Reversed output Hysteresis mode Window comparator mode Accumulated output mode (Increment) Accumulated output mode (Decrement) Accumulated pulse output mode...
  • Page 39 <Operation> Display [F 1] by pressing UP or DOWN button in function selection mode. Move on to select the target Press the SET button. for setting. Select the target for setting Press the UP or DOWN button to select the target for setting. Press the SET button to set.
  • Page 40 a. Flow rate/temperature/pressure is selected Select output mode Press the UP or DOWN button to select the output mode. Press the SET button to set. Move on to the reversed output. Reversed output setting Press the UP or DOWN button to select reversed output. Press the SET button to set.
  • Page 41 ON delay time input Press the UP or DOWN button to set the ON delay time. ON delay time set range: 0.00 to 60.00 [s] Move on to the OFF delay time Press the SET button to set. input. OFF delay time input Press the UP or DOWN button to set the OFF delay time.
  • Page 42 b. Accumulated flow is selected Reversed output setting Press the UP or DOWN button to select reversed output. Move on to the accumulated increment Press the SET button to set. (addition)/decrement (subtraction). Select accumulated increment (addition) or decrement (subtraction) Press the UP or DOWN button to select the accumulated increment (addition)/decrement (subtraction).
  • Page 43 c. Accumulated pulse output is selected Reversed output setting Press the UP or DOWN button to select reversed output. Move on to setting of accumulated pulse Press the SET button to set. output value. Select accumulated pulse output Press the UP or DOWN button to select accumulated pulse output value.

  • Page 44: F2 Setting Of Out2

    ■[F 2] Setting of OUT2 Set the output mode of OUT2. <Operation> Display [F 2] by pressing UP or DOWN button in function selection mode. Press the SET button. [F 1] Set the output based on the setting of OUT1. : The part displayed as "1"...

  • Page 45: F3 Select Digital Filter

    ■[F 3] Select digital filter The digital filter can be selected to filter the flow rate and pressure measurement. Output chattering or display flicker in measurement mode can be reduced by setting the digital filter. <Operation> Display [F 3] by pressing the UP or DOWN button in function selection mode. Press the SET button.

  • Page 46: F6 Fine Adjustment Of Display Value

    ■[F 6] Fine adjustment of display value This function is used to manually perform a fine adjustment of the displayed pressure value. Pressure can be adjusted in the following range of ±5%R.D. <Operation> Display [F 6] by pressing the UP or DOWN button in function selection mode. Press the SET button.

  • Page 47: F13 Setting For Reversed Display Mode

    ■[F13] Setting for reversed display mode This function is used to rotate the display upside down. It is used to correct the display when it is upside down due to installation of the product. When the reversed display function is ON, the function of the UP/DOWN buttons are reversed. <Operation>...

  • Page 48: F14 Zero Cut-Off Setting

    ■[F14] Zero cut-off setting When the flow rate and pressure is close to zero, this function forces the display to zero. The zero cut-off range is 0.0 to 10.0%F.S., and can be set in 1.0%F.S. increments. <Operation> Display [F14] by pressing the UP or DOWN button in function selection mode. Move on to the select zero cut-off setting Press the SET button.
  • Page 49 ●Displayable flow rate range Displayable flow range Zero cut-off Zero cut-off range AMS30 AMS40 0%F.S. 0 to 1050 L/min 0 to 2100 L/min 10 to 1050 L/min 20 to 2100 L/min 0 to 1%F.S. (Displays 0 when the value is below 10 L/min) (Displays 0 when the value is below 20 L/min) 20 to 1050 L/min 40 to 2100 L/min...
  • Page 50 ●Displayable pressure range Zero cut-off set value Zero cut-off range Displayable pressure range 0%F.S. -0.050 to 1.050 MPa -0.050 to -0.010 MPa 0 to 1%F.S. 0.010 to 1.050 MPa (Displays 0 when the value is -0.009 to 0.009 MPa) -0.050 to -0.020 MPa 0 to 2%F.S.

  • Page 51: F16 Measurement Display Setting

    ■[F16] Measurement display setting Display/hide the measured accumulated flow rate, pressure, and temperature can be set. <Operation> Display [F16] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the measurement display setting. Measurement display setting Press the UP or DOWN button to select the measurement display setting.

  • Page 52: F30 Setting Of Accumulated Value Hold

    ■[F30] Setting of accumulated value hold In the default setting, the accumulated flow value is not held when the power supply is turned off. This function enables the accumulated flow value to be stored in permanent memory every 2 or 5 minutes. *: When using the accumulated value hold function, calculate the product life from the operating conditions, and use the product within its life.

  • Page 53: F33 Setting For Communication Failure

    ■[F33] Setting for Communication failure This function sets the output action when IO-Link communication is disconnected. <Operation> Display [F33] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the communication failure Select output in communication failure Press the UP or DOWN to select output in communication failure.

  • Page 54: F40 Setting For Standby/Auto Isolation Function

    ■[F40] Setting for standby/auto isolation function This is the function to set the parameters for standby mode. <Operation> Display [F40] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the standby flow rate (Threshold) Setting of standby flow rate (Threshold) Set the value based on the setting method on page For the parameter setting range, refer to page...
  • Page 55 Auto isolation ON Auto isolation OFF Press the SET button to set. Press the SET button Move on to the auto isolation delay. to set. Return to function selection mode. Setting of auto isolation delay Set the value based on the setting method on page 56.
  • Page 56 •How to set the value with buttons. (1) Press the SET button once when the item to be changed is displayed on the display. The set value on the sub display (right) will start flashing. (2) Press the UP or DOWN button to change the set value. The UP button is to increase and the DOWN button is to decrease the set value.

  • Page 57: F41 Setting Of Force Ams Mode

    ■[F41] Setting of Force AMS mode Regardless of the conditions and parameters, this function will force the AMS into the selected mode. <Operation> Display [F41] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the setting of Force AMS mode.

  • Page 58: F80 Setting Of Display Off Mode

    ■[F80] Setting of display OFF mode This function will turn the display OFF if no buttons are pressed for 30 seconds. <Operation> Display [F80] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the select display OFF mode. Select display OFF mode Press the UP or DOWN button to select display OFF function.

  • Page 59: F81 Security Code

    ■[F81] Security code The security code can be turned on and off and the security code can be changed when unlocked. <Operation> Display [F81] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the select security code. Select security code Press the UP or DOWN button to select security code.
  • Page 60 Changing of security code. New security code is displayed on the main display. Press the UP or DOWN button to change the value. Press the SET button to move on to input the next digit. After entry, the changed security code will flash by pressing the SET button for 1 second or longer.

  • Page 61: F90 Setting Of All Functions

    ■[F90] Setting of all functions Each time the SET button is pressed, the function steps in the order shown in the following table. <Operation> Display [F90] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the set all functions.
  • Page 62 ●Order of function settings Order Function Applicable model Reference condition All models Unit selection function Model with units selection function Switch output function All models All models OUT1 output mode (when flow rate, temperature and pressure settings are selected) Select the reversed output of OUT1 All models Selection of accumulated increment or All models...

  • Page 63: F96 Check Cycle Time

    ■[F96] Check cycle time The average cycle time of the internal bus of the Digital Flow Switch can be checked. <Operation> Display [F96] by pressing the UP or DOWN button in function selection mode. Press the SET button. Move on to the check cycle time. Check cycle time Press the SET button to set.

  • Page 64: F98 Setting Of Output Check

    ■[F98] Setting of output check By forcibly switching the output ON / OFF operation by the button operation, the operation of the system can be checked regardless of the measured value. <Operation> Display [F98] by pressing UP or DOWN button in function selection mode. Press the SET button.
  • Page 65 PD Isolation SW bit check Select the Isolation SW bit check by pressing the UP or DOWN button. Move on to PD accumulated Press the SET button to set. pulse output check. PD accumulated pulse output check Accumulated pulse is output for 10 times by pressing the UP button.
  • Page 66 PD Forced Standby signal reception bit check Select the Forced Standby signal reception bit check by pressing the UP or DOWN button. Move on to PD Forced mode Press the SET button to set. bit check. PD Forced mode bit check Select the Forced mode bit check by pressing the UP or DOWN button.
  • Page 67 PD Accumulated SW2 bit check Select the accumulated SW2 bit check by pressing the UP or DOWN button. Move on to PD Flow rate SW1 Press the SET button to set. bit check. PD Flow rate SW1 bit check Select the flow rate SW1 bit check by pressing the UP or DOWN button.
  • Page 68 PD Temperature SW1 bit check Select the temperature SW1 bit check by pressing the UP or DOWN button. Move on to PD Temperature Press the SET button to set. SW2 bit check. PD Temperature SW2 bit check Select the SW2 bit check by pressing the UP or DOWN button.
  • Page 69 PD Pressure SW2 bit check Select pressure SW2 bit check by pressing the UP or DOWN button. Move on to PD Flow rate unit Press the SET button to set. bit check. PD Flow rate unit bit check Select the flow rate unit bit check by pressing the UP or DOWN button.
  • Page 70 PD Flow rate diagnosis bit check Select the flow rate diagnosis bit check by pressing the UP or DOWN button. Move on to PD Temperature Press the SET button to set. diagnosis bit check. PD Temperature diagnosis bit check Select the temperature diagnostic bit check by pressing the UP or DOWN button.
  • Page 71 PD Error diagnosis bit check Select the Error diagnosis bit check by pressing the UP or DOWN button. Move on to PD System error Press the SET button to set. diagnosis bit check. PD System error diagnosis bit check Select the System error diagnosis bit check by pressing the UP or DOWN button.
  • Page 72 PD Flow rate check Press the UP or DOWN button to select the flow rate check. Move on to PD Temperature Press the SET button to set. check. PD Temperature check Press the UP or DOWN button to select the temperature check. Move on to PD Pressure Press the SET button to set.

  • Page 73: F99 Reset To The Default Settings

    ■[F99] Reset to the default settings If the flow switch settings are uncertain, the default values can be restored. *: Only the settings for settable buttons can be reverted to the state at the time of shipment. *: If the setting is only reverted to the state at the time of shipment, turning on the power supply again returns the setting to that as of before change.

  • Page 74: Other Settings

    Other Settings ○Reset operation The accumulated flow, peak value, and bottom value can be reset. To reset the accumulated value, press the DOWN and SET buttons simultaneously for 1 second or longer. Resetting the accumulated flow is possible only when the accumulated flow is displayed. Resetting the peak value and bottom value is effective for the measurement target displayed in the peak display or bottom display.

  • Page 75: Key Lock Function

    ○Key-lock function The key lock function is used to prevent errors occurring due to unintentional changes of the set values. If the SET button is pressed while the keys are locked, [LoC] is displayed on the sub display (left) for approximately 1 second.
  • Page 76 <Operation – Without security code input> •Locking (1) Press the SET button for 5 seconds or longer in measurement mode. When [oPE] is displayed on the main display, release the button. The current setting [LoC] or [UnLoC] will be displayed on the sub display. (2) Select the key locking/ un-locking using the UP or DOWN button and press the SET button to set.

  • Page 77: Maintenance

    Maintenance How to reset the product after a power loss or when the power has been unexpectedly removed The settings for the product are retained in memory prior to the power loss or de-energizing of the product. The output condition is also recoverable to that prior to the power loss or de-energizing. However, this may change depending on the operating environment.

  • Page 78: Io-Link Specifications

    IO-Link Specifications ■Outline of IO-Link functions ○Communication function This product can check the Switch to standby/isolation mode, measured value, diagnostic information and switch output status using cyclic data communication via the IO-Link system. ○Product status monitoring function This function monitors the product status via the IO-Link. •Several errors (e.g.

  • Page 79: Process Data

    ■Process data Process data is the data which is exchanged periodically between the master and device. This product process data consists of switch output status, error diagnostics, fixed output and measured value. (Refer to the table below.) Input process data Bit offset Item Notes...
  • Page 80 Bit offset Item Accumulated flow rate upper limit (PD) Bit offset Item Accumulated flow rate lower limit (PD) Bit offset Item Flow measured value (PD) Bit offset Item Temperature measured value (PD) Bit offset Item Pressure measured value (PD) Bit offset Accumul a ted Accumul a ted System...
  • Page 81 •The process data of this product is Big-Endian type. When the transmission method of the upper communication is Little-Endian, the byte order will be changed. Refer to the table below for the Endian type of the major upper communication. Endian type Upper communication protocol Big-Endian type Such as PROFIBUS and PROFINET...
  • Page 82 ○Conversion formula of the process data and flow/temperature measured value (1) Conversion formula from the process data to the flow measured value: Pr = a × (PD) + b (2) Conversion formula from the flow gauge measured value to the process data: (PD) = (Pr –...

  • Page 83: Io-Link Parameter Setting

    ■IO-Link parameter setting ○IODD file IODD (I/O Device Description) is a definition file which provides all properties and parameters required for establishing functions and communication of the device. IODD includes the main IODD file and a set of image files such as vendor logo, device picture and device icon.
  • Page 84 ●ISDU parameters Index 1 Parameters Initial value Remarks Access index (dec) 0x0002 Refer to "System command" on System command page 85. 0x000C Refer to "Device access lock Device access lock 0x0000 (12) parameter" on page 85. 0x0010 Vendor name SMC Corporation (16) 0x0011 Vendor text...
  • Page 85 ●System command (index 2) In the ISDU index 0x0002 SystemCommand (system command), the command shown in the table below will be issued. The button of each system command is displayed on the IO-Link setting tool (excluding "ParamDownloadStore"). Click the button to send the system command to the product. Writable commands are shown below.
  • Page 86 ●Device detail status parameters (index 37) Detailed event contents of readable device status are as follows. Event classification Array Event content Event code Definition Value 0xF4 0x8D02 Internal failure of digital flow switch Error 0xF4 0x8D03 Internal failure of digital flow switch Error 0xF4 0x8D04...
  • Page 87 ●Product individual parameters Index Data Data Access Initial 4 Parameter type storage Set value Remarks 1 index value 2 3 When the unit selection function is not Flow Unit 0: L/min (L) 1000 0x03E8 included, a read/write to an un- 1: cfm (ft (Selection of display unit) selectable item is rejected.
  • Page 88 ●Product individual parameters (continued) Index Data Data Access Initial 4 Parameter type storage Set value Remarks 1 index value 2 3 0: HYS (Hysteresis) ModE1 (Selection of output 1: Wind (Window comparator) mode) 1230 0x04CE 0: 1_P (Normal output) Setting of OUT1 output normal and (Selection of output 1: 1_n (Reverse output) reserved output...
  • Page 89 ●Product individual parameters (continued) Index Data Data Access Initial 4 Parameter type storage Set value Remarks 1 index value 2 3 AC_1ot 0: 1_P (Normal output) 1290 0x050A (Selection of output 1: 1_n (Reverse output) type) P1(n1)_L Common for all ranges, units, and 1300 0x0514 0 to 999,999,999 (Selection of output...
  • Page 90 ●Product individual parameters (continued) Index Data Data Access Initial 4 Parameter type storage Set value Remarks 1 index value 2 3 0: HYS (Hysteresis) ModE2 (Selection of output 1: Wind (Window comparator) mode) 1430 0x0596 0: 1_P (Normal output) Setting of OUT2 output normal and (Selection of output 1: 1_n (Reverse output) reserved output...
  • Page 91 ●Product individual parameters (continued) Index Data Data Access Initial 4 Parameter type storage Set value Remarks 1 index value 2 3 AC_2ot 0: 1_P (Normal output) 1490 0x05D2 (Selection of output 1: 1_n (Reverse output) type) P2(n2)_L Common for all ranges, units, and 1500 0x05DC (Selection of output 0 to 999,999,999...
  • Page 92 ●Product individual parameters (continued) Index Data Data Access Initial 4 Parameter type storage Set value Remarks 1 index value 2 3 1000L range 1000L Setting range range 0x000A to 0x041A FrtE (10 to 1050) Setting of standby flow rate standby flow rate 2000L (Threshold) range...
  • Page 93 1: "R" means Read and "W" means Write. 2: Refer to the table below for the symbol. Data type Data length Symbol Description (IO-Link standard) Bit [byte] 8[1] UIntegerT Unsigned integer 16[2] 16[2] IntegerT Signed integer 32[4] Float32T Floating point number 3: "Y"...
  • Page 94 [Data for sub screen] Value Setting content Supplemental information Measurement display Initial value Flow rate HYS mode set value Flow rate HYS mode hysteresis Flow rate Wind mode lower side set value Flow rate Wind mode upper side set value Flow rate Window comparator mode hysteresis Temperature HYS mode set value Temperature HYS mode hysteresis...

  • Page 95: Troubleshooting

    Troubleshooting If an operation failure of the product occurs, please confirm the cause of the problem using the following table. If the cause applicable to the problem cannot be identified and normal operation can be recovered by replacement with a new product, this indicates that the product itself was faulty. Problems with the product may be due to the operating environment (network configuration etc).
  • Page 96 Problem Possible Error indication Investigation method Countermeasure causes (1) Check the power supply wiring. (1) Check and correct the wiring. Display flashes Incorrect wiring (2) Check if there is bending stress (2) Correct the wiring (bend applied to any part of the lead wire. radius and stress).

  • Page 97: Error Display

    ■Error display Error name Error display Description Measures Instantaneous flow Flow rate exceeding the upper limit Reset the applied flow rate to a level error of the settable flow range is applied. within the settable flow range. Pressure exceeding the upper limit of the set pressure range is applied.
  • Page 98 Error name Error display Description Measures The accumulated value has Reset the accumulated flow. Accumulated flow exceeded the accumulated flow (Press the DOWN and SET buttons error range. simultaneously for 1 second or (For accumulated increment) longer) A pressure of 7%F.S. or more is applied during the zero clear Adjust the pressure and try the zero Zero clear error...

  • Page 99: Specifications

    Specifications Air Management System(AMS##X-X2044 Series) Parts number AMS30X-X2044 AMS40X-X2044 Standby regulator AR30S AR40S Digital Flow switch PF3A801H-X105 PF3A802H-X105 Piping ports 1/4、3/8 3/8、1/2 Applicable fluid Rated flow range 10 to 1000 L/min 20 to 2000 L/min Operating fluid temperature 0 to 50 C(No condensation &...
  • Page 100 Digital Flow Switch Models PF3A801H-X105 PF3A802H-X105 Applicable fluid Air, N Operating fluid temperature 0 to 50 Detection method Heating type sensor (branch flow type) Rated flow range 10 to 1000 L/min 20 to 2000 L/min Instantaneous 10 to 1050 L/min 20 to 2100 L/min Set flow rate flow...
  • Page 101 Models PF3A801H-X105 PF3A802H-X105 Output type Select from PNP open collector or NPN open collector (2 outputs) Standby SW(OUT1)：determined by standby flow rate and Output mode standby delay. Control output(OUT2)：determined by standby SW and standby signal. Standby flow range 10 to1050 L/min 20 to 2100 L/min （Threshold）...
  • Page 102 Models PF3A801H-X105 PF3A802H-X105 Flow rate 1 s (2 s or 5 s can be selected) Pressure 0.1 s (Variable at 0 to 30 s/0.01 s step) Temp. Protection IP65 Withstand voltage 1000 VAC for 1 minute between terminals and housing 50 MΩ...
  • Page 103 Communication specification (During IO-Link mode) IO-Link type Device IO-Link version V1.1 Communication speed COM2(38.4 kbps)  Configuration file IODD file Min. cycle time 7.2 ms Input Data：14 byte、Output Data：2 byte Process data length On request data communication Available Data storage function Available Event function Available...

  • Page 104: Dimensions

    Dimensions Standby regulator type ・AMS30/40X-R/N/F#-#L#-X2044 ※ ※ Model AMS30X-##-#L#-X2044 1/4 , 3/8 247.6 200.6 86.5 29.1 AMS40X-##-#L#-X2044 3/8 , 1/2 273.6 205.6 91.5 32.6 126.5 ※：The dimension of B and D is the length when the regulator knob is unlocked. Bracket dimensions Model AMS30X-##-#L#-X2044...
  • Page 105 ・AMS30/40X-#00-#L#-X2044 Model AMS30X-#00-#L#-X2044 185.2 83.1 AMS40X-#00-#L#-X2044 203.2 100.6 *: Refer to " AMS30/40X-R/N/F#-#L#-X2044" for dimensions other than "A" and "F". (page 104) -105- No.DOC1116365...
  • Page 106 Residual Pressure Relief Valve type ・AMS30/40X-R/N/F#-#L#-X2045 Model AMS30X-##-#L#-X2045 1/4 , 3/8 263.1 156.6 102.1 144.6 29.1 AMS40X-##-#L#-X2045 3/8 , 1/2 292.6 164.9 119.4 169.4 32.6 Bracket dimensions Model AMS30X-##-#L#-X2045 104.2 100.7 54.5 42.5 AMS40X-##-#L#-X2045 105.2 122.2 -106- No.DOC1116365...
  • Page 107 ・AMS30/40X-R00-#L#-X2045 Model AMS30X-R00-#L#-X2045 200.7 102.1 AMS40X-R00-#L#-X2045 222.2 102.6 *: Refer to " AMS30/40X-R/N/F#-#L#-X2045" for dimensions other than "A" and "F". (page 106) -107- No.DOC1116365...
  • Page 108 Digital Flow Switch ・PF3A801/802H-L2#-##-#-X105 Symbol Models PF3A801H-X105 68.3 64.4 55.4 28.9 PF3A802H-X105 72.3 35.5 Refer to separate operation manuals for other AMS components. -108- No.DOC1116365...

  • Page 109: Accessories

    Accessories Silencer Connect a silencer to the exhaust port on the residual pressure relief valve. Recommended part numbers are shown below. Silencer Compact resin type Part number Part number AN20-02 AN30-03 AN40-04 Piping size AMS30X-R/N/F#-#L#-X2045 AMS40X-R/N/F#-#L#-X2045 -109- No.DOC1116365...
  • Page 110 Power Supply Cable (M12 connector, For PF3A) Straight connector type Angle connector type Socket connector pin arrangement A-coded (Normal key) Item Specifications φ6 mm Cable O.D. Nominal cross section 0.3 mm /AWG22 Wire diameter (Including 1.5 mm insulator) Min. bending radius (Fixed) 40 mm -110- No.DOC1116365...
  • Page 111 Power Supply Cable with M12 Connector (A-coded) Socket connector Plug connector pin pin arrangement arrangement A-coded A-coded (Normal key) (Normal key) -111- No.DOC1116365...
  • Page 112 Lead wire with M12 connector (ZS-37-A) Lead wire with M12 connector (ZS-49-A) Cable specification for M12 connector and lead wire (ZS-37-A, ZS-49-A) Item Specifications Nominal cross Conductor AWG23 section O.D. Approx. 1.1 mm Insulator Clours Brown, Blue, Black, White φ4 Sheath Cable O.D.
  • Page 113 Connector cable for AMS components Lead wire with M12 connector (EXA1-AC002-SAPA-X4) Cable specification for M12 connector and lead wire Item Specifications Nominal cross Conductor AWG23 section Insulator O.D. Approx. 1.1 mm φ4 Sheath Cable O.D. -113- No.DOC1116365...

  • Page 114: Revision History

    Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved No.DOC1116365...

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