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Related Manuals for ANCA Motion AMI5000 Series
Summary of Contents for ANCA Motion AMI5000 Series
- Page 1 AMI5000 Series EtherCAT Remote Pendant - User Manual AMDOC-000772 Rev 15...
- Page 2 AMI5000 Series EtherCAT Remote Pendant - User Manual Page intentionally left blank AMDOC-000772 Rev 15 ANCA Motion...
- Page 3 AMI5000 Series EtherCAT Remote Pendant - User Manual AMI5000 Series EtherCAT Remote Pendant - User Manual Some Important Links ANCA Motion web site ANCA Motion EtherCAT Remote Pendant web page Remote Pendant Customer Support web links Customer Support Sales and Support Contact Information...
- Page 4 AMI5000 Series EtherCAT Remote Pendant - User Manual Page intentionally left blank AMDOC-000772 Rev 15 ANCA Motion...
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Page 5: Table Of Contents
AMI5000 Series EtherCAT Remote Pendant - User Manual Contents Notices ................................1 General Safety ............................1 Terms and Abbreviations ......................... 2 Trademarks ............................. 2 Introduction ............................... 3 Purpose ..............................3 Features ..............................3 Remote Pendant Product Label Explanation ................... 3 Product Order Code.......................... - Page 6 AMI5000 Series EtherCAT Remote Pendant - User Manual Electrical Installation ............................16 Introduction ............................16 Connector Overview ..........................16 7.2.1 Remote Pendant Patch Board Mk1 ..................16 7.2.2 Remote Pendant Patch Board Mk2 ..................17 Connector Descriptions ......................... 18 7.3.1 X1 - Pendant Circular Connector .....................
- Page 7 AMI5000 Series EtherCAT Remote Pendant - User Manual Specifications..............................31 Control Functions ..........................31 14.1.1 User Interface ........................31 14.1.2 Feedrate Potentiometer ....................... 31 14.1.3 MPG ............................ 31 14.1.4 Buzzer (Optional) ......................... 31 Safety Actuators ............................ 31 14.2.1 Emergency Stop ........................31 14.2.2...
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Page 9: Notices
This manual and the warnings attached to the Remote Pendant only highlight hazards that can be predicted by ANCA Motion. Be aware they do not cover all possible hazards. ANCA Motion shall not be responsible for any accidents caused by the misuse or abuse of the device by the operator. -
Page 10: Terms And Abbreviations
AMI5000 Series - Remote Pendant User Manual Terms and Abbreviations B10d The number of operating cycles after which 10% of a population of a component will have failed dangerously Cat 5e Category 5e twisted-pair cable for computer networks up to one gigabit (1,000 Mbit per... -
Page 11: Introduction
The Remote Pendant has a laser-marked identification label on the rear of the case as shown in Figure 2-1. Figure 2-1 Remote Pendant Product Label For any warranty work to be undertaken this label must be readable and undamaged. ANCA Motion AMDOC-000772 Rev 15... -
Page 12: Product Order Code
AMI5000 Series - Remote Pendant User Manual Product Order Code The Remote Pendant Product Code is shown in Figure 2-2. Product catalogue number Optional accessories or kits Kit Options Series 1: Accessories Kit - Cradle, Patch Board Mk1, Connector 5:AM5000... -
Page 13: Remote Pendant
Contact Sales for a Custom Artwork Order Form (see section 16.2 for contact information). Emergency Stop Feedrate Control Machine Control Buttons Hold-to-Run Switch* MPG Hand Wheel EtherCAT Status Indicators Figure 3-1 Overview Image of Remote Pendant *Pendant Standard Only ANCA Motion AMDOC-000772 Rev 15... -
Page 14: Pendant (Standard And Lite) Versions
AMI5000 Series - Remote Pendant User Manual Pendant (Standard and Lite) Versions The Remote Pendant is a Human Machine Interface (HMI) which uses EtherCAT® to communicate to the control system allowing fast and flexible access for real-time control. It available in Standard or Lite configurations. The Standard version contains all the Pendant features and functions. -
Page 15: Remote Pendant Dimension Drawings
Remote Pendant Remote Pendant Dimension Drawings 3.3.1 Pendant Standard Figure 3-3 Remote Pendant Standard Dimensions (mm) 3.3.2 Pendant Lite Figure 3-4 Remote Pendant Lite Dimensions (mm) ANCA Motion AMDOC-000772 Rev 15... -
Page 16: Pendant Standard (With Cradle)
AMI5000 Series - Remote Pendant User Manual 3.3.3 Pendant Standard (with cradle) Figure 3-5 Remote Pendant Standard with Cradle Dimensions (mm) 3.3.4 Pendant Lite (with cradle) Figure 3-6 Remote Pendant Lite with Cradle Dimensions (mm) AMDOC-000772 Rev 15 ANCA Motion... -
Page 17: Remote Pendant Patch Board
Mk1 is designed for use with a safety PLC using test pulses for diagnostic coverage of the safe actuators. Refer to section for mechanical installation and Chapter for electrical installation. Figure 4-1 Patch Board Mk1 with Wiring Plug 4.2.1 Patch Board Mk1 Dimensions Figure 4-2 Patch Board Mk1 Dimensions (mm) ANCA Motion AMDOC-000772 Rev 15... -
Page 18: Patch Board Mk2
AMI5000 Series - Remote Pendant User Manual Patch Board Mk2 The Patch Board Mk2 is shown in Figure 4-3. It is designed for use with a safety PLC which requires individual connections to all terminals of the safe actuators. The Patch Board Mk2 can be ordered in two versions. -
Page 19: Remote Pendant Cradle
The cradle has been designed for simple mounting to any flat surface by the three screws provided with the kit. Figure 5-1 Remote Pendant Cradle Figure 5-2 Pendant Standard (left) and Pendant Lite (right) Located in the Cradle ANCA Motion AMDOC-000772 Rev 15... -
Page 20: Pendant Cradle Mechanical Drawing
AMI5000 Series - Remote Pendant User Manual Pendant Cradle Mechanical Drawing Figure 5-3 Remote Pendant Cradle Dimensions (mm) 5.2.1 Pendant Cradle Mounting Hole Pattern Figure 5-4 Remote Pendant Cradle Mounting Hole Pattern (mm) AMDOC-000772 Rev 15 ANCA Motion... -
Page 21: Mechanical Installation
STEP 4 Place the Pendant into the cradle. It will be held securely by three magnets. Figure 6-1 Mechanical Mounting of Remote Pendant Cradle Figure 6-2 Allowable Mounting Angle is vertical or tilted backwards only ANCA Motion AMDOC-000772 Rev 15... -
Page 22: Mounting The Patch Board
AMI5000 Series - Remote Pendant User Manual Mounting the Patch Board 6.3.1 Patch Board Mk1 and Mk2 Cut-out Pattern The Mk1 and Mk2 Patch Boards (panel-mount types) must be mounted through a flat panel with a hole pattern as shown in Figure 6-3. -
Page 23: Mounting The Spiral Cable Clamp
The Pendant Cable Clamp includes a polypropylene clamp body and a thermoplastic elastomer insert, as shown Figure 6-6. Figure 6-6 Pendant Cable Clamp User-supplied M5 hex socket head cap screws are recommended for mounting the Pendant Cable Clamp. ANCA Motion AMDOC-000772 Rev 15... -
Page 24: Electrical Installation
AMI5000 Series - Remote Pendant User Manual Electrical Installation Introduction This chapter contains information that is useful in planning the electrical installation for the Remote Pendant: • Connector Overview • Connection and wiring diagrams • Communications wiring The Remote Pendant should be installed by a person with the necessary skills and qualifications relating to the installation and commissioning of control equipment. -
Page 25: Remote Pendant Patch Board Mk2
The Mk2 Patch Board is also available in an optional DIN rail mounted enclosure. Note the engraving on the top shows the connector pin numbers for X2, pin 1 on left, to pin 10 on the right. Figure 7-3 Pendant Patch Board Mk2 Enclosure Connectors ANCA Motion AMDOC-000772 Rev 15... -
Page 26: Connector Descriptions
AMI5000 Series - Remote Pendant User Manual Connector Descriptions The connectors for the Mk1 and Mk2 Patch Boards are shown below. 7.3.1 X1 - Pendant Circular Connector Connector Designator Function Mating Connector 18 Pin Circular Connects the Pendant to the Patch Board... -
Page 27: X3 - Ethercat Connector
TP = Twisted pair • U = Unscreened pairs • F = Foil • S = Screened (Braid type) Either straight or crossover cables may be used. Recommended cables are listed in the accessories section of this manual. ANCA Motion AMDOC-000772 Rev 15... -
Page 28: Wiring Diagram
AMI5000 Series - Remote Pendant User Manual Wiring Diagram The Pendant cable is pre-wired with an 18-pin plug to connect to the Patch Board, X1. The user must connect a 24VDC power supply and safety wiring to X2. The EtherCAT cable connects to X3. -
Page 29: Communication
Number mismatch between the configuration and the connected device. ESI File The Remote Pendant EtherCAT Slave Information (ESI file) can be downloaded from the ANCA Motion website. https://motion.anca.com/Products/User-Interface/User-Interface/Remote-Pendant EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH. -
Page 30: Safety Devices
AMI5000 Series - Remote Pendant User Manual Safety Devices Safety Devices on the Pendant The Remote Pendant Standard contains two safety actuators. • Emergency Stop (E-Stop) actuator is located at the top of the pendant, and • Hold-to-Run (HTR) actuator is located on the side of the pendant. -
Page 31: Hold-To-Run Application Information
1200 Cycles per Hour (Max) Table 9-4 Hold-to-Run Switch Electrical Specifications Parameter Specification IEC 60947-5-1 EN 60947-5-1 IEC 60947-5-8 EN 60947-5-8 GS-ET-22 (TUV approved) Applicable Standards UL508 CSA C22.2 No. 14 GB14048.5 Table 9-5 Hold-to-Run Switch Applicable Standards ANCA Motion AMDOC-000772 Rev 15... -
Page 32: Installation Checklist
AMI5000 Series - Remote Pendant User Manual Installation Checklist Introduction This chapter contains a power-up checklist aimed at ensuring safe and successful initial power up of the pendant. Checklist The installation location satisfies the requirements in Chapter 6 Mechanical Installation. -
Page 33: Introduction
IPB 1 - 8 IPB 9 - 16 IPI1 IPI2 IPI3 Tactile Switches Analogue Function Temp (lowest (2nd low (2nd high (highest (Pot) SW1-SW8 SW9-SW16 byte) byte) byte) byte) Table 11-2 Input Frame from Slave to Master ANCA Motion AMDOC-000772 Rev 15... - Page 34 AMI5000 Series - Remote Pendant User Manual Boolean Inputs The boolean inputs from the Remote Pendant microcontroller to the EtherCAT master are described in Table 11-3. Remote Pendant Frame Packet IP # Tactile Switch # Button Label Boolean Input IPB1...
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Page 35: Outputs
Boolean Base + 20 OPB21 Reserved Boolean Base + 21 OPB22 Reserved Boolean Base + 22 OPB23 Reserved Boolean Base + 23 OPB24 Reserved Boolean Base + 24 Table 11-7 Boolean outputs from master to slave ANCA Motion AMDOC-000772 Rev 15... -
Page 36: Commissioning And Testing
Commissioning and Testing Introduction The software tools provided within ANCA Motion AMCORE enable commissioning and diagnostics of the EtherCAT Remote Pendant. An XML file is provided to the end user, or it can be download from the ANCA Motion web site: https://motion.anca.com/Products/User-Interface/User-Interface/Remote-Pendant... -
Page 37: Patch Board Led Indicators
Table 12-4. During normal operation the state of the EtherCAT Link/Activity indicator is flickering. State of LED Activity Link Flickering Single Flash Table 12-4 EtherCAT Link/Activity LED Indicator Blink Rates ANCA Motion AMDOC-000772 Rev 15... -
Page 38: Standards And Conformity
(2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by ANCA Motion could void the user’s authority to operate the equipment. -
Page 39: Specifications
14.1.2 Feedrate Potentiometer Mechanical Travel 300° +/-5° 14.1.3 MPG Pulse Per Rotation (PPR) 14.1.4 Buzzer (Optional) Frequency 2.9 kHz (Nominal) Safety Actuators Attribute Qualification 14.2.1 Emergency Stop Specifications Chapter 9.4 14.2.2 Hold-to-Run (Optional) Specifications Chapter 9.5 ANCA Motion AMDOC-000772 Rev 15... -
Page 40: Environmental Specifications
AMI5000 Series - Remote Pendant User Manual Environmental Specifications Attribute Qualification 14.3.1 Storage Ambient Temperature -20 to +55° C Relative Humidity 5 to 95% 14.3.2 Operation Operating temperature range 0 to +50° C at rated continuous current Relative Humidity 5 to 85% non-condensing... -
Page 41: Mechanical Specifications
Standard cable lengths are listed in Figure 2-2. Type Straight or spiral (optional) Length (min) Length (max) 10 m Diameter 9.5 mm 14.6.5 Patch Board Connectors EtherCAT Connector RJ45 Input/Output Connector 10 position, 3.81 mm pitch, Phoenix ANCA Motion AMDOC-000772 Rev 15... -
Page 42: Accessories
Accessories Introduction This chapter contains a summary of the options available for the EtherCAT Remote Pendant, including product part numbers. Please contact ANCA Motion Sales regarding custom accessories. See section 16.2 for contact information. Pendant Cradle Figure 15-1 Cradle Assembly... -
Page 43: Pendant Patch Board Mk2
Pendant Patch Board Mk2 Enclosure Figure 15-4 Patch Board Mk2 Enclosure Part Number Description 619-0-00-2203 Patch Board Mk2 in a DIN-mount enclosure (includes 10-way plug-in terminal block) Table 15-4 Patch Board Mk2 Enclosure Order Code 6.3.2 ANCA Motion AMDOC-000772 Rev 15... -
Page 44: Patch Board Terminal Block
AMI5000 Series - Remote Pendant User Manual Patch Board Terminal Block A 10-way plug-in terminal block is supplied with all Patch Board models Mk1, Mk2 and Mk2 Enclosure. Figure 15-5 Patch Board Terminal Block A replacement terminal block is available; refer to Table 15-5. -
Page 45: Pendant Spiral Cable Clamp
Pendant Cradle, plastic Patch Board Mk2, panel-mount Remote Pendant AMI5-C0xxx-DExx-4 Pendant Cradle, plastic Patch Board Mk2 with enclosure, DIN-mount Table 15-8 Remote Pendant Kit Contents Refer to section for details of the Product Order Code. ANCA Motion AMDOC-000772 Rev 15... -
Page 46: Additional Information
Motion office or Authorized Service Agent. Refer to section 16.2 for contact information. Product, Sales and Service Enquiries If you require assistance for installation, training or other customer support issues, please contact the closest ANCA Motion Customer Service Office in your area for details. ANCA Motion Pty. Ltd. ANCA Motion Taiwan 1 Bessemer Road 4F, No.
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