Summary of Contents for ANCA Motion AMI5000 Series
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AMI5000 Series Touchpad User Manual AMDOC-000203 Rev 08 ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual AMI5000 Series Touchpad User Manual Some Important Links ANCA Motion web site ANCA Motion AMI5000 Touchpad web page AMI5000 Touchpad AMI5000 Remote Pendant web page AMI5000 Remote Pendant AMC5 & AMC6 CNC web page AMC5 / AMC6 CNC...
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AMI5000 Series Touchpad User Manual Page intentionally left blank AMDOC-000203 Rev 08 ANCA Motion...
AMI5000 Series Touchpad User Manual Contents Safety ................................. 1 General Safety ............................1 Introduction............................... 2 Purpose ..............................2 About the AMI5000 Touchpad ......................... 2 Terms and Abbreviations ........................3 Product Overview ............................. 4 Introduction ............................. 4 Features ..............................4 Touchpad Overview: Variants ......................... 5 AMI5000 Touchpad Catalogue Code ......................
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AMI5000 Series Touchpad User Manual Touchpad Wiring ........................... 44 5.4.1 Remote Pendant Patch Board Cables ..................44 5.4.2 Machine Chassis Earth Cables....................44 5.4.3 Digital Video Cable (HDMI)...................... 45 5.4.4 Serial Communication Cable (USB) ..................45 5.4.5 Power Supply Cable ........................ 45 5.4.6...
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AMI5000 Series Touchpad User Manual Touchpad Fault Diagnostics.......................... 65 Introduction ............................65 Touchpad Board LED Indicator States ....................65 12.2.1 Power Supply Indicator ....................... 66 12.2.2 USB Port Indicators ......................66 12.2.3 Audio LED Indicators ......................67 Touchpad Display ..........................68 12.3.1...
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AMI5000 Series Touchpad User Manual Accessories ..............................80 Introduction ............................80 Recommended Power Interface Connector ..................80 Recommended Switch Interface Connector ..................80 Recommended E-Stop and Key Switch Interface Connectors .............. 80 Recommended Connector Crimps ......................80 USB & Video Adapter Cables ........................ 81 Touchpad Adaptor Cables ........................
This manual and the warnings attached to the Touchpad only highlight hazards that can be predicted by ANCA Motion. Be aware they do not cover all possible hazards. ANCA Motion shall not be responsible for any accidents caused by the misuse or abuse of the device by the operator.
AMI5000 Series Touchpad User Manual Introduction Purpose This manual provides the required information for installing, commissioning and operating the AMI5000 Touchpad. It has been written specifically to meet the needs of qualified engineers, tradespersons, technicians and operators. Every effort has been made to simplify the procedures applicable to the Touchpad in this manual. However, given the sometimes complex nature of the information, some prior knowledge of associated units, their configuration and or programming is assumed.
Liquid Crystal Display Light Emitting Diode Not Applicable No Connection (pin is not connected) PCBA Printed Circuit Board Assembly Pollution Degree 2 Platform Maintenance Kit Thin Film Transistor Universal Serial Bus Table 2-1 Terms and Abbreviations ANCA Motion AMDOC-000203 Rev 08...
Features • Label configuration • Product overview Features The ANCA Motion AMI5000 Touchpad has the following features: • 19 inch LCD Display with resolution of 1024 x 1280 (H x V) in Portrait Mode • Integrated Multipoint Touchpad Interface •...
Figure 3-2 Touchpad Overview: Mounting Arm Variant The Touchpad interfaces with the CNC Control System through the Touchpad Interface Connectors which can be accessed by removing the Rear Cover of the Unit (see Chapter 5 Electrical Installation for more information). ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual AMI5000 Touchpad Catalogue Code The Catalogue Code in Figure 3-3 shows the various options available for customer front-panel, Pendant Patchboard and mounting options available for the AMI5000 Touchpad. This Catalogue Code was introduced in Manufacturing Year MY2024.
For any warranty work to be undertaken this label must be readable and undamaged. Care should be taken to record these numbers in a separate register in the event of damage or loss. Note: Do not under any circumstances tamper with this label. Your warranty may be void if the label is damaged. ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Mechanical Installation Introduction This chapter describes mounting the Touchpad: • Pre installation checks • Installation site requirements • External Interface Cable Assemblies • Mounting procedure Pre-Installation Checks • Prior to installing the Touchpad, please refer to section to ensure you have the correct variant for the application.
Part Number Description Quantity Image ICN-3001-3255 SCREW BUTTON HEAD TORX KEY FLANGED M4x8 ICN-3001-3251 SOCKET HEAD CAP SCREW LOW HEAD M5x16mm 646-0-00-8639 LOWER PIVOT CLAMP PLATE ASSY Table 4-1 Accessory Box Contents: Pivot Variant ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual An Accessory Bag is supplied with the Mounting Arm Variant of the Touchpad which contains the following mounting components: Part Number Description Quantity Image ICN-3001-3255 SCREW BUTTON HEAD TORX KEY FLANGED M4x8 ICN-3001-3289 SCREW BUTTON HEAD CAP...
AMI5000 Series Touchpad User Manual Installation Tools Required: Description Quantity Note Torque Wrench Torque function required for assembly. 2.5 mm Hex Driver Installing the Rear Panel to the Touchpad. 3.0 mm Hex Driver Mounting the Lower Pivot mechanism to the Customer Machine.
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Safely store the Rear Panel and screws until later in the installation process. Remove the Upper Pivot Bracket from the Customer Machine (if fitted). Safely store these parts until later in the installation process. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Carefully feed the Machine cables through the hole opening in the Touchpad located in the lower right corner (as viewed from the rear) in the following order: Digital Video Interface (Cable 5)
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Touchpad interfaces (refer to section for further details): Digital Video (#5): HDMI Connector USB Interface (#8): PCBA X3 Switch Interface (#7): PCBA X2 E-Stop and Key Switch Interface (#9) Power Supply (#6): PCBA X1 ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Place the Touchpad Rear Panel on a Support close to the rear of the Main Chassis. Connect the loose end of the Earth Cable (#3) from the Main Chassis to the Rear Panel Earth Stud as shown.
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Upper and Lower Pivot components. A typical installation of the Touchpad Pivot Variant and the range of rotation is shown in Figure 4-1. Figure 4-1 Typical Installation of the AMI5000 Touchpad Pivot-mount Variant ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Tools Required: Description Quantity Note Torque Wrench Torque function required for assembly. 2.5 mm Hex Driver Installing the rear panel to the Touchpad. 3.0 mm Hex Driver Tightening the keyboard tray to the chassis. Tightening the cradle bracket to the chassis.
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4.5 Nm. Ensure that the flat washers are fitted between the screw head and the flat panel as shown. Note: The screw holes in the Rear Panel are slotted to allow small adjustments (if required) to the overall orientation. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Check and confirm the grooming of the cables exiting from the Mounting Arm Port. Note that Cable 3 (Protective Earth I/F: Rear Panel to Chassis) is locally routed within the Touchpad chassis and does not exit from the Mounting Arm Port.
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Rod Stay will be removed and stowed in its original position during a subsequent step in the installation process. The Touchpad will be held open due to the orientation of the Rod Stay. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Connect Cable 4 and the other end of Cable 3 to the Touchpad Chassis Protective Earth Stud, using a single M5 Crimp Lug. Ensure the Crimp Lug is located between the Flat Washer and the Nut on the Earth Stud (refer to section for further details).
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C (160 mm from the Mounting Arm Port). Remove the Rod Stay from the Main Chassis by loosening the M4 spring loaded fastener. Fit the Rod Stay securely to the Rear Panel using the two plastic clips as shown. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Gently close the Touchpad Chassis against the Rear Panel. Ensure the interface cables are not caught between the Touchpad Chassis and Rear Panel mating surfaces, or underneath the PCBA Cover. The Cable Assembly will locate between the Mounting Arm Port, the PCBA Cover and the Display Rear Panel.
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Ensure that the contact interfaces of the Shipping Brackets to the Chassis are padded to provide protection from scratches during transport. Ensure the Rubber Bungs on the Touchpad Chassis are not damaged during the installation process. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Fit the Keyboard Tray by initially removing the six M5 screws located on the bottom face of the Touchpad chassis (note that fitment access maybe improved by tilting the Touchpad rearwards on the Mounting Arm).
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Once connected, rotate the locking nut on the cable end to complete the connection. Place the Touchpad Key into the Key Switch (store the spare Key in a secure location). ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Electrical Installation Introduction This chapter contains information that is useful in planning the electrical installation for the Touchpad: • CNC System Drawings • Interface Overview • Touchpad Wiring The AMI5000 Touchpad must be installed by a professional. A professional in this context is a person or organisation possessing the necessary skills and qualifications relating to the installation and/or commissioning of control equipment, including their EMC aspects.
Electrical Installation Figure 5-2 shows a generic wiring diagram between a ANCA Motion AMC6 CNC, Customer Machine and a AMI5000 Touchpad Pivot Variant. Figure 5-2 AMC6 CNC with Touchpad System Diagram: Pivot Variant ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Figure 5-3 shows a generic wiring diagram between a ANCA Motion AMC6 CNC, Customer Machine and a AMI5000 Touchpad Mounting Arm Variant. Figure 5-3 AMC6 CNC with Touchpad System Diagram: Mounting Arm Variant AMDOC-000203 Rev 08...
Electrical Installation Figure 5-4 shows a generic wiring diagram between a ANCA Motion AMC5-G2 CNC, Customer Machine and a AMI5000 Touchpad Pivot Variant. Figure 5-4 AMC5-G2 CNC with Touchpad System Diagram: Pivot Variant ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Figure 5-5 shows a generic wiring diagram between a ANCA Motion AMC5-G2 CNC, Customer Machine and a AMI5000 Touchpad Mounting Arm Variant. Figure 5-5 AMC5-G2 CNC with Touchpad System Diagram: Mounting Arm Variant AMDOC-000203 Rev 08...
Power Interface Connector X1 as viewed from the mating side and provides detail of the pin assignments. Connector: X1 Pin Number Label Description EXT 24VDC +24V IN EXT 0VDC 0V IN Table 5-1 Power Connector Pin Assignment (viewed from mating side) ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Designator Function PCBA Connector Mating Connector Provides the five Tactile Molex Mini-Fit Jr Header Molex Mini-Fit Jr Receptacle Switch signals, the five LED Pins: 12 Pins: 12 signals, and the Latch signal Part Number: 39-30-1121...
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AMI5000 Series Touchpad User Manual Figure 5-8 shows the location of the 10-way E-Stop and Key Switch Interface Connector near the right-hand edge of the PCBA. E-Stop and Key Switch Interface Connector Figure 5-8 E-Stop and Key Switch Interface Connector: Mounting Arm Variant...
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E-Stop: Normally Closed 1 - Contact 1 ESTOP_NC2_1 E-Stop: Normally Closed 2 - Contact 1 No Connection No Connection No Connection Table 5-6 E-Stop Connector Pin Assignment: Pivot Variant with E-Stop Only (viewed from mating side) ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Figure 5-10 shows the location of the Digital Video Interface Connector (HDMI female) on the right-hand side of the rear of the Touchpad. The internal HDMI adapter cable connects to the DVI-D connector on the rear of the Touch Screen.
AMI5000 Series Touchpad User Manual Touchpad Wiring The Touchpad Electrical Installation should proceed in the following order: • Patch Board Interface • Customer Machine Chassis Earth: Main Touchpad Chassis connection • Digital Video Interface • USB Interface • Power Interface •...
Mounting Arm: Single ten-way cable Connect the user supplied cable for the E-Stop and Key Switch Interface to the eight-way or ten-way plug located near the base of the chassis. Refer to Figure 5-7, Figure 5-8 Figure 5-9. ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Unit Removal from Customer Machine Introduction This chapter describes the removal of the Touchpad from a typical Customer Machine: • Site requirements • Removal procedure Site Requirements • The following is a set of requirements on the removal site: •...
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Safely store the Rear Panel. Carefully disconnect the Customer Machine Interface Cables in the following order: Digital Video: HDMI Connector/Assembly USB Interface: PCBA X3 Switch Interface: PCBA X2 Power Supply Interface: PCBA X1 E-Stop and Key Switch Interface ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Disconnect the Machine Chassis Earth Cable and the Rear Panel Chassis Earth Cable from the Earth Stud located on the bottom of the Touchpad Main Chassis (as shown). Release the nut on the Hose Clamp (as shown).
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(ICN-3001-3251). Carefully extract the Machine cables through the Lower Pivot Clamp Plate Assembly in the following order: Machine Chassis Earth Interface USB Interface Power Interface E-Stop and Key Switch Interface Switch Interface Digital Video Interface ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Removal Procedure: Mounting Arm Variant Tools Required: Description Quantity Note Socket Wrench Required for disassembly 2.5 mm Hex Driver Remove the Rear Panel from the Touchpad Remove the Keyboard Tray from the chassis 3.0 mm Hex Driver...
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Rotate the Mounting Arm joint so that the Rear Panel of the Touchpad is in a vertical orientation. Separate the Touchpad Rear Panel from the Main Chassis by removing and storing the twelve M4 locating screws. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Gently open the Touchpad Chassis from the lower side, pivoting against the top of the Rear Panel. Carefully remove the Rod Stay from the Rear Panel paying particular attention to the proximity of the Patch Board.
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Lift the Touchpad chassis up and away from the Rear Panel and store safely. Note: Care must be taken during the removal of the Touchpad chassis from the Rear Panel to prevent damage to the surrounding gasket. ANCA Motion AMDOC-000203 Rev 08...
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AMI5000 Series Touchpad User Manual Step Description Image Disconnect the Rear Panel Chassis Earth Cable from the Earth Stud located on the Touchpad Rear Panel. Carefully disconnect the Customer Machine Interface Cables in the following order: Patch Panel EtherCAT Interface (X3)
Contact Pair NC2: Short circuit between ESTOP_NC2_1 and ESTOP_NC2_2 Both contact pairs are open when the E-Stop is engaged (stop operation): • Contact Pair NC1: Open circuit between ESTOP_NC1_1 and ESTOP_NC1_2 • Contact Pair NC2: Open circuit between ESTOP_NC2_1 and ESTOP_NC2_2 ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Key Switch Configuration The Key Switch consists of two contact sets (1, 2). The specific contact sets available on the E-Stop and Key Switch Interface are dependent on the Touchpad variant: • Pivot: Contact Set 1 •...
To ensure a high level of system safety, connect the two contacts of the Emergency Stop switch to a disagreement detection circuit (safety relay module) per ISO 13849-1. Two Normally Closed (NC) switch contacts ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual are provided so that if one contact fails or the wiring to the contact fails, the other contact will still allow the safety PLC to disable machine operation. The E-Stop electrical specifications are shown in Table 8-3.
No physical damage is present to any component within the system. All equipment connected to the Touchpad is ready for start-up. A risk assessment meeting the required safety standard has been completed on the entire Machine. Table 9-1 Installation Checklist ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Commissioning and Testing Testing/Power-on Checks The following procedure must be adhered to during start up to ensure safe operation and functionality: Ensure all wiring is secure and there are no short circuits at the user installed connectors.
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Upper and Lower Pivot components. 13. For the Mounting Arm Variant: Confirm correct operation of the Remote Pendant (if fitted). Confirm that the Touchpad and the attached Mounting Arm interface move freely. ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Operation Display Interface The Touchpad provides two digital video interfaces as listed in Video Interface Specifications section 14.1.5. The brightness of the display is fixed at 100% and is not adjustable by the customer. The multi-point Touchscreen Interface can be used in parallel with another pointing device such as an external mouse.
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When the DOOR OPEN (SW2), CYCLE START (SW3), SPINDLE STOP (SW4) or SPINDLE START (SW5) Tactile Switches are not depressed, an Open Circuit is provided on the associated Output Contact. Figure 11-2 Touchpad Switch Interface Wiring Diagram ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual The contacts of the CTRL ON (SW1) Tactile Switch form a loop accessed via Connector X2 Pin 1 (SW1_OUT) and Connector X2 Pin 2 (SW1_IN). This loop is only designed to interface to the Power On subsystem of the associated AMC5 CNC (ATX Mode).
12-1: Power Supply Indicator • Table 12-2: USB Port Indicator: Host • Table 12-3: USB Port Indicator: Green • Table 12-4: USB Port Indicator: Amber • Table 12-5: Audio Indicator Figure 12-1 Touchpad Board Diagnostic LED Indicators ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual The D3V3 Rail is normally active when the AMI5000 Touchpad is in a powered state, as indicated by LED LD21. The +24 Vdc Power Supply and its connection to the Touchpad PCBA via Connector X1 should be checked if LED LD21 is OFF.
The USB Hub Controller can be reset via a Disable/Enable sequence through the Host CNC Device Manager. Description Default Note State USB Audio: Green LED: Status Default Enumerated: Operational Not Enumerated LD15 USB Audio: Amber LED: Status Enumerated: Error Default Enumerated: No Error Table 12-5 Audio Status LED Indicator States ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Touchpad Display The Display is connected to the Host CNC via a Digital Video interface connection (Host Display Port to Touchpad DVI-D) and is normally in an ON state when the AMI5000 Touchpad is in a powered state, as indicated by an active Display image.
(2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by ANCA Motion could void the user’s authority to operate the equipment.
AMI5000 Series Touchpad User Manual CE Compliance A CE mark is attached to the Product Label in order to verify that the unit meets the relevant Environmental and Electromagnetic Compliance (EMC) directives of the European Union. FCC Marking A FCC mark is attached to the Product Label in order to verify that the unit meets the relevant Electromagnetic Compliance (EMC) standards of the Federal Communications Commission.
Colour: Green outline Label: CTRL ON Switch: Door Open Function: Door Open Switch Function: NO Momentary Colour: White Label: DOOR OPEN Switch: Cycle Start Function: Cycle Start Switch Function: NO Momentary Colour: Green Label: CYCLE START ANCA Motion AMDOC-000203 Rev 08...
Bright spot on a black background is caused by sub-pixels (in this case, a red sub-pixel) in the "on" state. Dark spot on a white background results from a green sub-pixel, which is in the "off" or dark state. Bright white dot or very noticeable black dot on the display. ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Attribute Qualification Number of External USB Ports USB Hub Type Powered 500mA x 3 Power Source Internal Power Source External Connector (Receptacle) Type A Number of Host Ports Physical Standard USB 2.0 (Hi-Speed) Line Rate...
AMI5000 Series Touchpad User Manual Upper Pivot Bracket Dimensions: Pivot Variant Figure 14-3 Upper Pivot Bracket Dimensions: Pivot Variant Lower Pivot Mounting Details: Pivot Variant The lower mounting surface has a central access hole diameter of 40 mm for cable entry. To secure the Lower Pivot Clamp Plate Assy to the Lower Mounting surface of the chassis, use the supplied 4 x M5x0.8 screws (ICN-...
The Touchpad Rear Panel has a central access port for routing the cables into the Touchpad from the Machine electrical cabinet and distribution panel. Figure 14-5 profiPLUS 50 Mounting Arm from Rolec 142.280.XXX (XXX = Cut Length) Figure 14-6 profiPLUS 50 Mounting Arm Design Specification ANCA Motion AMDOC-000203 Rev 08...
AMI5000 Series Touchpad User Manual Accessories Introduction This chapter contains ordering information for the AMI5000 Touchpad accessories. Recommended Power Interface Connector Part Number Description ICN-3077-1786 Power Interface Connector, 2-way Molex Mini-Fit Jr. Receptacle MPN: 39-01-2020 Recommended Switch Interface Connector Part Number...
Demonstration Wiring Loom for Touchpad Pivot Variant, 10 m 646-0-00-8867 Mounting Arm Demonstration Wiring Loom for Touchpad Mounting Arm Variant, 5 m 646-0-00-8890 Mounting Arm Demonstration Wiring Loom for Touchpad Mounting Arm Variant, 10 m ANCA Motion AMDOC-000203 Rev 08...
Mounting Arm Variant Accessories Part Number Description AMI5-C04XX-DE00 Remote Pendant Standard AMI5-C06XX-DE00 Remote Pendant Lite Where XX is an integer value to specify customer branding (contact ANCA Motion Sales). Part Number Description 646-0-01-8367 Remote Pendant Cradle Part Number Description 646-0-00-8893...
Serviceable Parts Serviceable Parts Part Number Description RK619-0-00-0035 LCD Retrofit Kit with Custom Facia (Contact ANCA Motion Sales) RK619-0-00-0038 Part Number Description RK619-0-00-0036 Switch Panel Retrofit Kit: Pivot Variant RK619-0-00-0037 Switch Panel Retrofit Kit: Mounting Arm Variant ANCA Motion AMDOC-000203 Rev 08...
Product, Sales and Service Enquiries If you require assistance for installation, training or other customer support issues, please contact the closest ANCA Motion Customer Service Office in your area for details. ANCA Motion Pty. Ltd. ANCA Motion Taiwan 1 Bessemer Road 4F, No.
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