Busy Bee tools BBJP12 User Manual

12” jointer planer combo

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12" Jointer Planer Combo
BBJP12
User's Manual
NO PORTION OF THIS MANUAL MAY
COPYRIGHT
2024 BY BUSY BEE TOOLS LTD.
C
BE REPRODUCED WITHOUT THE WRITTEN
CONSENT OF BUSY BEE TOOLS LTD.
v1.0

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  • Page 1 12” Jointer Planer Combo BBJP12 User’s Manual NO PORTION OF THIS MANUAL MAY COPYRIGHT 2024 BY BUSY BEE TOOLS LTD. BE REPRODUCED WITHOUT THE WRITTEN CONSENT OF BUSY BEE TOOLS LTD. v1.0...
  • Page 2: General Shop Safety Instructions

    General Shop Safety Instructions Notice: Safety First! The paramount concern in operating this equipment is safety. It is imperative to adhere strictly to the following instructions. Neglecting any of the listed guidelines may lead to risks such as electric shock, fire hazards, or severe personal injury.
  • Page 3: Table Of Contents

    General Shop Safety instructions Stock Inspection & Requirements Introduction Jointing Operation Machine Data Sheet How to Square a Workpiece Controls and Components Snipe Contact Us Section 5: Accessories Section 1: Safety Section 6: PPE and personal safety General Shop Safety instructions Section 7: Maintenance Self protection and personal Safety List of lubricants and grease Required:...
  • Page 4: Introduction

    Introduction It is with distinct honor and excitement that we present to you the BBJP12, a premier addition to our esteemed line of precision woodworking equipment. At Busy Bee Tools, we are committed to engineering excellence, and this machine exemplifies our dedication to providing craftsmen with superior tools for their trade.
  • Page 5: Machine Data Sheet

    The specifications, pictures, diagrams, and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Busy Bee Tools to modify previously delivered units. A lot of care has been taken to ensure that the information in this manual is correct, providing you with the guidelines for the proper safety, assembly, and operation of these machines.
  • Page 6: Controls And Components

    Figure 1: Front View 1 Controls and Components A............Cabinet B............ON/OFF Switch C............Jointer Table Lock Handle D............Cutterhead Guard Assembly E............Jointer Fence F............Infeed Table G............Planer Table H............Planer Outfeed Table I............Motor Mounting Fasteners...
  • Page 7 Figure 2: Front View 2 Controls and Components J............Planer Table Height ............Adjustment Wheel K............Dust Port (Jointing Position) L............Guard Release Lever Handle M............Outfeed Table N............Jointer Table Lift Handle O............Jointer Table Height ............Adjustment Lever P............Planer Drive Belt Release ............Lever Q.
  • Page 8 Figure 3: Planer view. Controls and Components F............Infeed Table O............Jointer Table Height ............Adjustment Lever M............Outfeed Table R............Dust Port (Planing Position) S............Dust Port Lock & Release ............Knob...
  • Page 9: Section 1: Safety

    Section 1: Safety applications, capabilities, and potential hazards. Pre-Use Checks: Before operating the machine, thoroughly General Shop Safety instructions read and adhere to all Safety and Operating Instructions to prevent serious injury and equipment damage. Notice: Safety First! The paramount concern in operating this equipment is safety.
  • Page 10: Machine Specific Safety Instructions

    9. Workshop Safety Measures: Implement childproofing 23. Workpiece Securing: Always secure workpieces with measures such as removing switch keys and padlocking clamps or jigs instead of relying on manual holding. tools when not in use. 24. Vigilance During Operation: Stay alert, exercise caution, 10.
  • Page 11: Electrical Safety Instructions

    8. Avoid wearing loose clothing or jewelry and secure long 26. Do not mix the inserts. Use replacement inserts with hair. the exact same specifications, sourced from manufacturer’s recommended suppliers. 9. Prior to plugging in the machine, ensure the power switch is in the OFF position.
  • Page 12: Section 2: Power Supply

    Section 2: Power Supply GUIDELINES FOR UTILIZING EXTENSION CORDS The use of an extension cord with this machine is discouraged. For optimal power and safety, connect the machine directly to a dedicated grounded electrical outlet within the supplied cord length of the machine. In scenarios where an extension cord is necessitated, it should only be employed for limited machine operation.
  • Page 13: Section 3: Set-Up And Assembly Instructions

    Section 3: Set-up and department immediately should you require replacement of the missing parts Inspect the crate for signs of visible Assembly instructions damage. Note any damage found on the delivery slip prior to providing a signature. Photograph any signs of damage Hardware Packing List: to the crate and contact our customer service department •...
  • Page 14: Initial Clean Up

    screws (not provided). Utilize the same four holes initially in figure (7), the electrical plug and receptacle are of the used for securing the planer/jointer to the transport pallet. 220V, 3-wire configuration, featuring a grounding conductor, which is mandatory for proper usage and safety compliance. Initial Clean up Consult a certified electrician if the machine is to be placed As mentioned earlier oil has been applied to all exposed...
  • Page 15: Dust Collection

    3. Once released from the support, the entire guard support during surface planing operations. assembly can be rotated to the left, allowing it to hang down out of the way below the jointer table, as illustrated below 1. To adjust the jointer fence to accommodate different workpiece widths, begin by loosening the 2 locking levers.
  • Page 16: Planer Table Height Adjustment

    the 2 cap screws holding the pointer on the degree scale. 2. Adjacent to the adjusting lever, the Scale provides a See Figure 10. Use a 3mm hex wrench. Adjust the point to reference for the depth of cut, indicating the amount of the zero-degree mark.
  • Page 17: Aligning The Jointer Table

    possesses four sharpened sides for extended operational in/lbs. The inserts are very sharp yet very brittle. So, this efficiency. In the event of dullness or damage, such as operation must be completed very carefully. nicks, the user can effortlessly address the issue by simply loosening the retaining screws utilizing the provided star head wrench.
  • Page 18: Outfeed Table Adjustment

    operational use Fig. (14). However, if the straight edge fails tilt the back of the table upward. to lie flat across both tables, adjustments are required. - The pair of set screws at the front of the base (A & D) will lift the front edge of the table.
  • Page 19: Planer Table Alignment

    2. The jointer table, with the fence and cutterhead guard, a great range of table positioning to level it the infeed table needs to be lifted up and back into a vertical position. with the outfeed table. 3. Follow steps 1 & 2, for full details on this process. The Dust Chute (#66) should be left in the down, jointer-use position so adjustments can be made.
  • Page 20: Adjusting The Planer Table

    Figure 20: Planer Table Screws. 3. Depending on the side of the planer table requiring Figure 19: Planer Table Adjustment. adjustment, manipulate the hex screws on that side of the NOTE: The cutterhead remains fixed, necessitating base to raise/lower the base/table accordingly. adjustments through the table’s setting.
  • Page 21: Adjusting The Infeed/Outfeed Rollers

    Adjusting the Infeed/Outfeed Rollers time, particularly when new and during the breaking-in 1. Ensure that the planer/jointer’s switch is turned off and period. disconnect the plug from the power source. 2. Raise the jointer table, along with the fence and cutterhead guard, into a vertical position.
  • Page 22: Section 4: Operations

    2. To replace the Feed Roller V-Belt (#214), first remove the Drive Belt. With the motor loosened and lifted, there should be sufficient slack to install a new Feed Roller Belt. If needed, unhook the tensioning Spring (#229) to allow the Handle &...
  • Page 23: Jointing Operation

    - Glue Removal: Scrape off all glue deposits from the Jointing Operation workpiece before jointing or planing, as glue residues will The primary function of the jointer is to surface plane flat significantly affect cutterhead on one side or edge of a board or workpiece. To effectively utilize the jointer, follow these steps: - Foreign Objects: Ensure the workpiece is free of foreign objects such as dirt, nails, staples, rocks, or other debris,...
  • Page 24 9. Assume the proper operating position: Stand to the side the Locking Pin (#51, F) see Fig. (15). Attach a 4” hose from of the infeed table with feet apart for stability throughout the your dust collector to the dust port before commencing any cutting process FIG.
  • Page 25 Figure 33: Minimum dimension of planing. NOTE: The Belt Lever for Planer Drive Rollers (#217, FIG. 34) must be set in the ‘ENGAGE’ position to activate the drive rollers. Figure 32: The Correct Grain Direction for Planing. 1. This step involves utilizing the jointer to flatten the surface of the first side of the workpiece.
  • Page 26: How To Square A Workpiece

    4. Feed boards slowly and directly into the planer. The 3. (C) - Employ the planer to process the workpiece, infeed and outfeed rollers will automatically guide the positioning side 1 flat against the planer bed. Subsequently, boards through the planer. side 3 can be machined to achieve parallelism with side 1.
  • Page 27: Section 6: Ppe And Personal Safety

    - Clean metal feed rollers with a soft rag and solvent if resin buildup occurs. At Busy Bee Tools we carry a wide range of PPE and - Avoid applying solvents to rubber-coated rollers. personal safety gear, ranging from basic eye, ear, and - Keep hands away from sharp cutterhead knife inserts.
  • Page 28: Section 8: Wiring And Electrical Diagram

    1. Shock Hazard: Working on wiring connected to a power Wiring Safety Instructions source can be extremely dangerous and may result At Busy Bee Tools, we strive constantly to improve our in severe burns, electrocution, or even death. Always machines and their performance. It’s essential to take note...
  • Page 29 Following these additional warnings and guidelines will help ensure that you work safely with your machine’s electrical components and effectively address any wiring-related issues that may arise. Prioritize safety when handling electrical systems and components. Figure38: Wiring Diagram.
  • Page 30: Section 9: Troubleshooting

    2. Check the fuse and replace it if it is functioning blown. 4. Motor failure 3. Check the position of the switches. Contact Busy Bee Tools for repair or replacement. 4. Inspect the motor for failed components. Contact Busy Bee Tools for repair or replacement.
  • Page 31 Issue Cause Solutions Small, raised lines 1. Knives are nicked or broken 1. Rotate insert knives to new sharp edges. are running along the surface Jointed stock is 1. Knives are set higher than the outfeed table 1. Rotate insert knives to new sharp edges.
  • Page 32 Issue Cause Solutions Thin, elevated lines 1. Knives are nicked or broken 1. Rotate insert knives to new sharp edges. are running along the surface Snipe on board ends 1. Feed rollers not set properly 1. Adjust feed roller height for 2.
  • Page 33 mitigate snipe. To prevent snipe altogether, plane lumber Species Janka Hardness slightly longer than the intended work length and trim Ebony 3220 excess afterward. Red Mahogany 2697 Pitch & Glue-up: Rosewood 1780 Problem: Accumulated glue and resin on rollers and Red Pine 1630 the cutterhead can lead to overheating, reduced cutting...
  • Page 34: Section 10: Machine Diagrams And Parts

    Section 10: Machine Diagrams and Parts Machine Diagrams Cabinet Parts List Figure 39: Cabinet Assembly.  Part Number Description PBBJP12001 Handle ZCHSM812520 Screw Cap M8-1.25x20mm PBBJP12003 Label PBBJP12004 Left cover PBBJP12005 Frame...
  • Page 35 Part Number Description ZPASM040706 Screw Pan HD M4-0.7X6mm ZPASM610012 Screw Pan HD M6-1.0x12mm PBBJP12008 Scram button ZFWM0600LRG Big washer M6 PBBJP12010 On switch PBBJP12011 Switch Plate PBBJP12012 Handle PBBJP12013 Cable board PBBJP12014 Strain relief M20 ZPASM040710 Screw Pan HD M4-0.7X10mm PBBJP12016 Three-core cable ZHXNM081250...
  • Page 36 Figure 40: Cutterhead Assembly. Cutterhead Assembly Parts List Part Number Description PBBJP12051 Locating pin cover ZPASM610012 Screw Pan HD M6-1.0X12mm PBBJP12053 Inner guide ZWW04902801 Washer Wave Φ49x28x1...
  • Page 37 Part Number Description ZWW04902801 Washer Wave Φ49x28x1 ZFWM06LRG00 Big washer M6 PBBJP12057 Left cutterhead bracket PBBJP12058 Spring PBBJP12059 Shaft sleeve PBBJP12060 Location pin PBBJP12061 Outfeed roller PBBJP12062 Dust board PBBJP12063 Dust board ZTHNM081250 Thin nut M8-1.25 ZFWM1000000 Flat washer M10 PBBJP12066 Dust collector ZHXBM812516...
  • Page 38 Figure 41: Planer Table Assembly. Planer Table Parts List Part Number Description ZCHSM610045 Screw Cap M61.0x45mm ZSQNM610000 Nut Square M6-1.0 PBBJP12153 Thread Tube PBBJP12154 Thread rod...
  • Page 39 Part Number Description PBBJP12155 Bracket PBBJP12156 Shaft sleeve Φ23X20X15 ZCRE0000020 C-clip ring Φ20 PBBJP12158 Lifting shaft ZCHSM812512 Screw Cap M8-1.25x12 ZFWM0800000 Flat washer M8 PBBJP12161 Flange plate ZSTSM610008 Set screw M6-1.0x8mm ZCHSM612516 Screw Cap M6-1.25x16mm ZBRG0ZZ6202 Bearing 6202ZZ ZHXNM06100 Nut Hex M6-1.0 ZCRE0000035 Circlip ring Φ35 PBBJP12167...
  • Page 40 Figure 42: Infeed Table Assembly. Infeed Table Assembly Parts List Part Number Description PBBJP12101 Shoulder bolt PBBJP12102 PBBJP12103 Hand shank PBBJP12104 Tighten tube...
  • Page 41 Part Number Description PBBJP12105 Handlebar grip ZTHNM121750 Thin nut M12-1.75 ZFWM1200000 Washer Flat M12 ZSTSM812510 Set screw M8-1.25X10mm ZFWM0615000 Washer Flat M6x1.5mm ZCHSM610020 Screw Cap M6-1.0x20mm PBBJP12111 ZLKNM121750 Locknut M12-1.75 PBBJP12113 Rising rack PBBJP12114 Planer table ZHXBM812516 Bolt Hex M8-1.25x16mm ZHXNM081250 Nut M8-1.25 PBBJP12117...
  • Page 42 Figure 43: Outfeed Table Assembly. Outfeed Table Assembly Parts List Part number Description PBBJP12201 Shoulder bolt PBBJP12202 Tighten tube ZTHNM081250 Thin nut M8-1.25 ZFWM0120000 Washer Flat M12...
  • Page 43 Part number Description ZSTSM812510 Set screw M8-1.25X10mm ZFWM0800000 Washer Flat M8 ZCHSM610020 Screw Cap M6-1.0x20mm PBBJP12211 ZLKNM120175 Locknut M12-1.75 PBBJP12214 Planer table ZHXBM812516 Bolt Hex M8-1.25x16mm PBBJP12219 Outfeed Table Spring PBBJP12220 Support base ZTHNM081250 Thin nut M8-1.25 PBBJP12223 Eccentric shaft ZCHSM812560 screw cap M8-1.25x60mm ZCHSM812510...
  • Page 44 Figure 44: Drive Motor Assembly Drive Motor Assembly Parts List Part Number Description ZCHSM812525 Screw Cap M8-1.25x25mm ZFWM8000000 Flat washer M8 PBBJP12MOT Motor ZFWM0800LRG Big washer M8...
  • Page 45 Part Number Description ZACNM812500 Cap nut M8-1.25 ZSWM0800000 Spring washer M8 ZSTSM610010 Set screw M6-1.0x10mm PBBJP12508 Motor pulley ZLKNM101500 Locknut M10-1.5 PBBJP12510 Small wheel PBBJP12511 Belt wheel ZBRG0ZZ6000 Bearing 6000ZZ ZORG0000010 O-Ring Φ10 ZTIB0000775 Belt 775 ZFWM1000000 Flat washer M10 PBBJP12516 Chain wheel spindle PBBJP12517...
  • Page 46 Figure 45: Cutterhead Guard Assembly. Cutterhead Guard Assembly Parts List REF# Part Number Description PBBJP12357 Handle PBBJP123 Thread pull rod PBBJP12359 Spring PBBJP12360...
  • Page 47 REF# Part Number Description ZFWM0800000 Flat washer M8 ZLKNM081250 Locknut M8-1.25 PBBJP12363 Nut cover PBBJP12364 Locking support body ZFWM1000000 Flat washer M10 PBBJP12366 Thickness washer ZSWM1000000 Washer Spring M10 ZHXNM081250 Nut Hex M8-1.25 PBBJP12369 Longer pull rod PBBJP12371 Plane cutter board PBBJP12372 End socket PBBJP12373...
  • Page 48 Figure 46: Fence Assembly. Fence Assembly Parts List Part Number Description ZSQNM060100 Square nut M6-1.0 PBBJP12442 Support base ZFHSM610016 Screw countersunk HD M6-1.0x16mm ZCHSM812516 Screw Cap M8-1.25x16...
  • Page 49 Part Number Description ZFWM1200000 Flat washer M12 ZSWM1200000 Washer Spring M12 ZFWM0800000 Big washer M8 ZHXNM081250 Nut M8-1.25 ZSTSM812560 Set screw M8-1.25x60mm ZHXNM060100 Nut Hex M6-1.0 ZFHSM610012 Screw countersunk HD M6-1.0x12mm PBBJP12452 Right support arm ZTHNM080125 Thin nut M8-1.25 PBBJP12454 Lock tube PBBJP12455 Lock rod...
  • Page 50 This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etc. Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.

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