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Busy Bee tools BBPL22 User Manual

Industrial 22” planer
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Industrial 22" Planer
BBPL22
User's Manual
NO PORTION OF THIS MANUAL MAY
COPYRIGHT
2024 BY BUSY BEE TOOLS LTD.
BE REPRODUCED WITHOUT THE WRITTEN
C
CONSENT OF BUSY BEE TOOLS LTD.
v1.0

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  • Page 1 Industrial 22” Planer BBPL22 User’s Manual NO PORTION OF THIS MANUAL MAY COPYRIGHT 2024 BY BUSY BEE TOOLS LTD. BE REPRODUCED WITHOUT THE WRITTEN CONSENT OF BUSY BEE TOOLS LTD. v1.0...
  • Page 2 This manual serves as an indispensable source of critical safety instructions pertaining to the correct setup, operation, maintenance, and servicing of this machine/tool. It is of paramount importance that you not only retain this document but also reference it regularly. Furthermore, it can be used to educate and inform other individuals operating this equipment.

  • Page 3: Table Of Contents

    Section 8: Service and Troubleshooting Introduction General Machine Information Trouble Shooting Machine Data Sheet More Trouble Shooting Section 1: Safety Section 9: Wiring and Electrical Diagram General Shop Safety Instructions Wiring Safety Instructions General Machine Safety Wiring Diagram Planer Specific Safety Instructions Section 10: Machine Diagrams and Parts Section 2: Power Supply Requirements Machine Diagrams...

  • Page 4: Introduction

    Introduction It is with distinct honor and excitement that we present to you the BBPL22, a premier addition to our esteemed line of industrial, precision woodworking equipment. At Busy Bee Tools, we are committed to engineering excellence, and this machine exemplifies our dedication to providing craftsmen with superior tools for their trade.

  • Page 5: General Machine Information

    General Machine Information Machine Identifcation Cutterhead Cutterhead Dust Hood Cover Locks Cover Locks Blade Tensioner ON/OFF Buttons Depth of cut hand wheel Thickness Scale Speed control lever Wixey Digital Readout Roller Height Adjustment Figure 1: Machine Identification...

  • Page 6: Machine Data Sheet

    Machine Data Sheet Motor ..............................7.5HP, 1-PH, 230V, 60Hz Min. Circuit breaker requirements ....................60 AMP Cutterhead Style ..........................6 rows Helical Number of Inserts ........................... 138 four-sided, Carbide Inserts Cutterhead diameter ........................3” Infeed Roller Diameter ........................3” Outfeed roller diameter ......................... 3-5/16” Maximum Stock Width ........................

  • Page 7: Section 1: Safety

    General and Specific Safety Conventional eyeglasses are not equipped with impact-resistant lenses and should not be considered a Instructions substitute for proper safety glasses. 3. Always Wear a CSA Approved Respirator When Operating Dust-Producing Machinery: When operating General Shop Safety instructions machinery that generates dust, it is essential to wear a respirator that has been approved by NIOSH (National Your safety is of the utmost importance.

  • Page 8: Planer Specific Safety Instructions

    13. Use Properly Rated Extension Cords: When necessary, 24. Lock Mobile Bases (If Used) Before Operation: If your use a grounded extension cord rated for the amperage machinery is equipped with mobile bases, ensure they of the machine. Undersized cords can overheat are locked securely before operating the equipment.

  • Page 9: Section 2: Power Supply Requirements

    Additionally, the electrical outlet used must be properly installed and grounded to effectively We take great care to ensure that the Model BBPL22 is provide this safety feature. securely packed before it leaves our warehouse. In the...

  • Page 10: Hardware Packing List

    Please call our Customer Service team at 1-800-461-2879 Unpacking and Initial Clean up for guidance on how to proceed. Uncover the machine by carefully and slowly removing all the fasteners from the crate; then remove all protective Warning: The equipment used to lift this machine must be plastic wrapping.
  • Page 11 Now you are ready to move the machine into position. Lift 4. Insert the power cable through the strain relief and the planer using a forklift and bring it into position. Once the connect the wires to the appropriate terminals. machine is in its proper location, place a level on the infeed/ 5.

  • Page 12: First Run

    First Run Now that the machine is fully assembled and connected to the power source it is time to start it for the first time. Here are some steps to follow while running the planer for the first time: • Remove all loose tools and materials from the machine and make sure it is completely clear.
  • Page 13 Digital Readout 1. Use the two provided Torx wrenches to remove the The digital scale on the BBPL22 planer is designed for inserts’ screws. One wrench should be used to hold the various applications, however, only the ON/OFF, SET, and cutterhead in position, while the other is used to remove the mm/in buttons are relevant for wood planing.
  • Page 14 Figure 11: Proper measurements and clearances. Figure 10: Cutterhead Setup of Feed Rollers, Chip Breaker, and Pressure Bar The planer is pre-set at the factory and should not require adjustment. However, if adjustment becomes necessary, follow the instructions below for setting the in-feed roller, chip breaker, pressure bar, and outfeed roller.
  • Page 15 Adjustment of In-Feed Roller Adjustment of Chip Breaker The in-feed roller should be set 0.02” below the lowest point of the knife. Ensure the knives are properly set by The chip breaker should also be set 0.02” below the lowest referring to the “Setting/Changing Knives”...
  • Page 16 Figure 17: Adjusting the outfeed roller. Helical Cutterhead The helical cutterhead should be set up with the same relationship to the in-feed roller, chip breaker, pressure bar, and outfeed roller as described in this section. The planer is factory-set and typically does not require adjustment. If adjustments are necessary: Follow the procedures in the section prior to this one, for aligning the in-feed roller, chip breaker, pressure bar,...
  • Page 17 Figure 19: Adjusting the table gibs. Adjusting Table Rollers The table rollers are factory-set and typically do not require adjustment. If adjustment is needed, follow these steps: Place a Straight Edge: Lay a straight edge (A, Figure 20) across the roller (B, Figure 20) on the table. 2.

  • Page 18: Section 4: Operations

    and pose safety risks. 6. Work Area: • Maintain a clear work area to ensure safe and efficient operation. 7. Moisture Content: • Do not plane wood with more than 20% moisture content or wood exposed to rain or snow. High moisture content can lead to poor planing results, excessive wear on knives and motor, and increased risk of rust and corrosion.
  • Page 19 with any machining operation. Failure to adhere to deep. these specifications may lead to workpiece breakage or kickback during operation, posing a risk of injury to the To feed the workpiece into the machine, assume a operator and potential damage to the machine. proper operating position stand offset to one side of the feed opening to avoid being hit in case of kickback Planing Operation...

  • Page 20: Section 5: Safety Accessories

    Accessories • Super Lube Synthetic gear oil. • Enduratex gear oil. At Busy Bee Tools we carry a wide range of PPE and • Super Lube synthetic grease. personal safety gear, ranging from basic eye, ear and • Multi purpose grease.
  • Page 21 on a weekly basis. • Chain System: Lubricate the chain system with an oiled cloth as needed. Figure 23: Gearbox Oil Change. Gear Box: Change the gear box oil annually. Remove the drain plug (D, Figure 23) to drain the old oil. 2.

  • Page 22: Section 8: Service And Troubleshooting

    Section 8: Service & Troubleshooting Issue Possible Cause Solution Machine will not start Fuse blown or circuit breaker tripped Replace fuse or reset circuit 2. Cord Damaged breaker 3. Not connected to power source 2. Have cord replaced 4. Connected to wrong voltage 3.

  • Page 23: Trouble Shooting

    More Troubleshooting Twisting: Problem: If material twists while feeding through the planer. Solution: it may be due to the pressure bar, outfeed roller, Troubleshooting Common Planing Issues or table rollers being out of level. To resolve this issue, refer to the adjustment settings section. Adjust all the rollers Listed below are common wood characteristics and according to the instructions provided.

  • Page 24: Section 9: Wiring And Electrical Diagram

    Wiring Safety Instructions the installation of unapproved aftermarket parts is discouraged. At Busy Bee Tools, we strive constantly to improve our 3. Wire Connections: Ensure that all wire connections are machines and their performance. It’s essential to take note tight and secure. Loose connections can pose a safety...

  • Page 25: Wiring Diagram

    Wiring Diagram...

  • Page 26: Section 10: Machine Diagrams And Parts

    Section 10: Machine Diagrams and Parts Machine Diagrams...

  • Page 31: Parts List

    Parts List Model Description PBBPL2201 GEAR BOX ASSY 1.01 PBBPL2201.01 GEAR BOX 1.02 ZBRG6201ZZ00 BALL BEARING 6201 1.03 PBBPL2201.03 RETAINING RING 1.04 PBBPL2201.04 GEAR 1.05 ZBRG6204ZZ00 BALL BEARING 6204 1.06 PBBPL2201.06 OIL SEAL TC24*40*7 1.07 PBBPL2201.07 SHAFT 1.08 ZKEY05051000 KEY 5*5*10 1.09 PBBPL2201.09 GEAR...
  • Page 32 Model Description ZCHSM1015075 SOC HD CAP SCREW M10*1.5P*75 ZFWM10250300 FLAT WASHER 10*25*3.0t PBBPL2206 COMPRESSED SPRING ZHXNM8125h65 HEX NUT M8*1.25P(13B*6.5H) ZCHSM812525 SOC HD CAP SCREW M8*1.25P*25 PBBPL2209 ADJUST BOLCK ZCHSM1015020 CAP SCREW M10*1.5P*20 ZFWM115303 FLAT WASHER 11*53*3.0t PBBPL2212 SPROCKET ZCHSM610016 SOC HD CAP SCREW M6*1.0P*16 PBBPL2214 BUSHING ZKEY0807018...
  • Page 33 Model Description ZHXBM812516 HEX. SCREW M8*1.25P*16 PBBPL2241 PACKING PBBPL2242 SPRING PBBPL2243 FIXING SHAFT PBBPL2244 DUST CHUTE ZSWM601203 SPRING WASHER 6.1*12.3 ZFWM701301 FLAT WASHER 6.6*13*1.0t PBBPL2248 DUST HOOD PBBPL2249 BRACKET PBBPL2250 CHIP PLATE PBBPL2251 TOP COVER ZSWM8.2015.4 SPRING WASHER 8.2*15.4 PBBPL2253 HANDLE PBBPL2254 FIXING PIN...
  • Page 34 Model Description ZCHSM1015050 SOC HD CAP SCREW M10*1.5P*50 PBBPL2284 PRESSURE PLATE BASE - RIGHT PBBPL2285 SPACER PBBPL2286 ANTI-KICK BACK PBBPL2287 FIXING SHAFT PBBPL2288 IDLE FIXING SHAFT ZRHSM407010 ROUND HD SCREW M4*0.7P*10 ZSWM0407.7 SPRING WASHER 4.1*7.7 ZFWM04101 FLAT WASHER 4.3*10*1.0t PBBPL2292 SWITCH BOX PBBPL2293 SIDE COVER - LEFT...
  • Page 35 Model Description ZCRGSTW-250 RETAINING RING STW-25 PBBPL22117 POINTER ZRHSM40708 ROUND HD SCREW M4*0.7P*8 ZHXNM2025016 HEX NUT M20*2.5P(30B*16H) PBBPL22120 OUTLET BOX ASSY PBBPL22121 TERMINAL PLATE PBBPL22122 BUFFER ZPINOD05L25 SPRING PIN 5*25 ZRHSM508020 ROUND HD SCREW M5*0.8P*20 ZRHS3162414 ROUND HD SCREW 3/16"-24NC*1/4" ZCHSM812550 SOC HD CAP SCREW M8*1.25P*50 PBBPL22127...
  • Page 36 Model Description PBBPL22158 FIXING SHAFT PBBPL22159 FIXING BUSH ZFWM6016080 FLAT WASHER 6.5*16*0.8t ZCHSM812540 SOC HD CAP SCREW M8*1.25P*40 PBBPL22162 EXPANSION BEND PBBPL22163 SHAFT ZCRGRTW0680 RETAINING RING RTW-68 ZBRG6008ZZ00 BALL BEARING 6008 ZBRG51105ZZ0 BEARING 51105 PBBPL22168 BUSHING ZHXNM25150 NUT M25*1.5P PBBPL22170 BASE CASTING PBBPL22172 BASE SIDE COVER...
  • Page 37 Model Description PBBPL22203 ADJUST RAOD ASSY PBBPL22204 MOTOR MOUNTING SHAFT PBBPL22205 MOTOR PLATE ZHXBM1015040 HEX. SCREW M10*1.5P*40 PBBPL22207 SPACER PBBPL22208 CHAIN #40*60P PBBPL22209 NEEDLE BEARING NA-6906 PBBPL22210 V-BELT A56 PBBPL22211 CHAIN #40*107P PBBPL22212 CHAIN #40*80P PBBPL22214 HEX. WRENCH 8mm PBBPL22215 HEX.
  • Page 38 Model Description ZHXNM508004 HEX NUT M5*0.8P(8B*4H) ZCHSM508025 SOC HD CAP SCREW M5*0.8P*25 PBBPL22262 BLOCK ZWOSM62.624 WOOD SCREW M6*2.6P*24 ZCHSM610020 CAP LOCKING SCREW M6*1.0P*20 ZFWM6.301302 FLAT WASHER 6.3*13*2.0t PBBPL22269 OIL CUP 3/16"...

  • Page 39: Section 11: Warranty And Return Policy

    This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etc. Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.

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