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Hondo Jr. Smoker
Product Guide
Model 10201598
Tools needed for assembly:
Phillips Screwdriver
Flat Head Screwdriver
Two adjustable wrenches
Hammer
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
CAUTION:
Read and follow all safety statements, assembly instructions,
and use and care directions before attempting to assemble
and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off carbon
monoxide, which has no odor. NEVER burn charcoal inside
homes, vehicles, or tents.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling
That's All About U®; Keepers of the Flame®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; Sure2Burn®; The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Fireball™; Firenzy™;
FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's
Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature
Series™; SureFire™; The Minute Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213;
7,047,590; 7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759;
D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123;
D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000;
Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567; France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
®
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
®
TEC™ is a trademark of Tec Infrared Grills.
1-800-241-7548
.
42804542 - 03/26/10
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Table of Contents
Related Manuals for New Braunfels Hondo Jr. Smoker
Summary of Contents for New Braunfels Hondo Jr. Smoker
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Page 1: Product Record Information
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®;... -
Page 2: Table Of Contents
TABLE OF CONTENTS WARNING Product Record Information ......1 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR Safety Symbols. -
Page 3: Preparing To Use Your Grill
Preparing and Using Your Hondo Jr. Smoker Before cooking with your Hondo Jr. Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. -
Page 4: Cooking Tips
COOKING TIPS Building Your Fire Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 2 pounds (approximately 20 briquettes) to start your fire. If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. - Page 5 GRILL MAINTENANCE Frequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning inside of smoker. Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling.
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Page 6: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 7: Parts List/ Parts Diagram
PARTS LIST Key Qty Description Key Qty Description Smoker Chamber Lid Assembly Firebox Cook Grate Temperature Gauge with Wingnut Wheel Smoke Stack Assembly Firebox Bottom Logo Plate Kit Leg Support Tube Handle Assembly Leg With End Cap Hinge Kit Leg For Wheel Smoker Chamber Cook Grate Leg Brace Grease Cup Clip... -
Page 8: Assembly
ASSEMBLY FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly. - Page 9 Hitch Pin Hitch Pin • Slide axle into holes at ends of legs (legs without end caps). Wheel Axle Wheel • Attach wheels onto axle rod using hitch pins. Hitch pins insert through hole in axle as shown in box A. Check to be sure that all screws and nuts used so far are fully tightened.
- Page 10 Hinge Pin • Place unit in upright position. • Attach small hinge half to smoker chamber using two #10-24 X 1/2” screws and two #10-24 flange nuts for each hinge half. Install screws from inside the smoker chamber. • Attach large hinge half to smoker chamber lid using two #10- 24 X 1/2”...
- Page 11 • Insert two #10-24 X 3-1/2” screws into handle and place spacers and fiber washer onto screws on other side of handle. • Place the handle assembly into the holes on the front of the Screw smoker chamber door and secure with two #10-24 flange nuts. Tighten flange nuts until bolt head is flush with handle.
- Page 12 • Attach shelf support to side of smoker chamber with one #10-24 X 1/2” machine screw where screw is going through inside of chamber through hole of support and secured with one #10-24 flange nut. Holding • Lay side shelf on top of other end of shelf support so Bracket that it fits inside holding bracket.
- Page 13 Smoker Chamber Cook Grates • Place two Smoker Chamber Cooking Grates into the smoker chamber. • Place the Firebox Cook Grate into the Firebox. Firebox Cook Grate Smoker Chamber Firebox • Hang the grease clip under the smoker chamber on right side. •...
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Page 14: Hardware List
HARDWARE LIST You may have spare hardware after assembly is complete. Hardware not shown actual size. Hair Pin Clip Logo 1/4-20 Fiber Washer #10-24 Hinge Pin Qty. 4 Clip Flange Nut Qty. 2 Qty. 4 Flange Nut Qty. 14 Qty. 2 Qty. -
Page 16: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240 REGTEMP REV02...
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