Page 1 Dedalus Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869744 ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL www.dieci.com - E-mail: info@dieci.com ON THE MACHINE AT THE OPERATOR’S DISPOSAL...
Page 3 AND MAINTENANCE MANUAL FOR EACH DEVICE OR ATTACHMENT WITH WHICH THIS MACHINE IS RIGGED-OUT. THE LATTER MANUALS ARE WRITTEN BY THE RESPECTIVE SUPPLIERS OR ARE REPRODU- CED IN FULL AND EXACTLY BY DIECI WITH THE SPECIFIC AUTHORISATION OF THE SUPPLIERS: SAID MANUALS MAY BE FURTHER COMPLETED WITH OTHER SPECIFICATIONS WRITTEN BY DIECI.
Page 4 Model Dedalus PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES...
Page 5: Table Of Contents
CHAPTER A INTRODUCTION, GUARANTEE, VEHICLE IDENTIFICATION INTRODUCTION ..................................A/3 GUARANTEE .....................................A/4 VEHICLE IDENTIFICATION ..............................A/6 TELEHANDLER IDENTIFICATION ............................A/7 CHAPTER B SAFETY REGULATIONS ACKNOWLEDGING SAFETY REGULATIONS ........................B/2 GENERAL WARNINGS ................................B/3 PROTECTIVE CLOTHING ..............................B/4 INSPECTING THE VEHICLE ..............................B/4 EMERGENCY PREPAREDNESS ............................B/5 DRIVER’S CAB..................................B/6 DRIVING AUTHORISATION ..............................B/7 STARTING THE VEHICLE ..............................B/7 SAFE OPERATION OF THE VEHICLE ..........................B/8 LOAD HANDLING ..................................
Page 6 Model Dedalus CHAPTER C USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE GENERAL WARNINGS ................................C/3 IDENTIFYING VEHICLE PARTS ............................C/4 GETTING IN AND OUT OF THE DRIVER’S CAB ......................C/6 DOOR OPENING CONTROLS .............................. C/6 INTERNAL DOOR OPENING CONTROLS ......................... C/6 OPENING THE DOOR WINDOW ............................
Page 7 PEDALS ....................................D/14 PARKING BRAKE .................................. D/15 HYDRAULIC OIL LEVEL ..............................D/16 CHANGING HYDRAULIC OIL AND REPLACING GENERIC DEDALUS FILTERS ........... D/17 CHANGING HYDRAULIC OIL AND REPLACING DEDALUS 26.6 FILTERS .............. D/18 HYDROSTATIC SYSTEM OIL FILTER ..........................D/20 FUEL TANK ..................................... D/21 RADIATOR WATER / OIL / DEDALUS GENERIC INTERCOOLER ................
Page 8 Model Dedalus Dear customer, Congratulations and thank-you for choosing a machine. This handbook has been written so that you can appreciate the qualities of this machine to the full. It is advisable to read this handbook in its entirety before using the machine for the first time.
Page 9: Introduction
INTRODUCTION WARRANTY IDENTIFYING YOUR MACHINE...
Page 10 SHE IS ADEQUATELY PREPARED FOR ITS USE. ANY USE OTHER THAN THE USE DESCRIBED IN THIS MANUAL IS STRICTLY FORBIDDEN AND DIECI SHALL NOT BE HELD LIABLE FOR ANY DAMAGE TO PEOPLE, OBJECTS OR ANIMALS. WHILE USING THE MACHINE, STRICTLY OBSERVE THE RESPECTIVE...
Page 11: Left Side
INTRODUCTION The aim of this manual is to provide the operator with instructions for efficient and safe use and maintenance of the telehandler. Following these instructions carefully will allow you to obtain full efficiency and a long working life from your machine, and will help to make your work considerably easier.
Page 12: Warranty: Validity
18 months from the date the machine left rial, manufacture and/or assembly. the manufacturer's factory (in sales to distributors or dealers). - DIECI reserves the right to judge whether to repair or to replace defective parts. - DIECI shall respond to claims using the means and me- thods it deems most appropriate.
Page 13: Guarantee
- If the fault is not reported in the prescribed way and wi- be sent directly to the DIECI customer service, within 8 thin the established expiry. days of the occurrence of the malfunction.
Page 14: Identifying Your Machine
Model Dedalus Introduction - Warranty Identifying your machine IDENTIFYING YOUR MACHINE MACHINE MODELS - The Manufacturer offers a range of similar machines with different technical specifications and performances. - When consulting any table or diagram in this manual or on the machine itself, always refer to the model code number for your machine.
Page 15 Dealer or agent's address ..............................Delivery date................Warranty expiry date .............. NOTE: The telehandlers commercially known as Dedalus are stam- Engine serial number ped with a type-approval code (see the first four numbers stamped on the chassis) Axle serial number...
Page 16 Model Dedalus Introduction - Warranty Identifying your machine PaGE INTENTIONaLLY LEFT bLaNK FOR EDITING PURPOSES...
Page 17: Safety Rules
SAFETY RULES...
Page 18 Read the safety regulations given and take all the recommended precautions in order to avoid potential risks and safeguard your own health and safety. The "warning symbol for a potential hazard" and the "warning notices" have been used to highlight situations which DIECI feels are of particular importance. This manual must however be completely read and made familiar with.
Page 19: General Warnings
If this vehicle is put to any other use, it will be considered in contrast to the use for which it was intended by DIECI Read all the safety decals to be found on the vehicle and who, consequently, cannot be considered responsible for...
Page 20: Protective Clothing
Mod. Dedalus Safety Rules PROTECTIVE CLOTHING INSPECTING THE MACHINE - Always wear garments that are appropriate for the job you have to accomplish. Do not wear loose clothing, ties, chains, belts or other accessories that may become tan- gled in the control levers or other parts of the machine.
Page 21 Check the machine is clean PREPARING FOR EMERGENCIES - You must always be prepared in case of a fire or accident. Clean all windows, lights and rear-view mirrors. Remove any mud or waste. Remove any rubbish or dirt from inside the cab, espe- cially around the pedals and controls.
Page 22: Driver's Cab
Mod. Dedalus Safety Rules THE DRIVER’S CAB - Use appropriate handles and steps to reach the driver's seat. - ATTENTION - Only use the machine if the seat is adjusted properly. An incorrect seat adjustment can quickly tire the ope-...
Page 23: Starting The Machine
AUTHORISATION TO DRIVE THE MACHINE STARTING THE MACHINE - Regardless of the driver’s experience, before starting - ATTENTION - the machine, take time to become familiar with the loca- Comply with the legislation in effect in the country tion and function of every control and instrument. where the machine is used.
Page 24 Mod. Dedalus Safety Rules WORKING IN CONDITIONS OF SAFETY - DANGER - DO NOT USE THE MACHINE IF YOU ARE UNDER THE EFFECT OF ALCOHOL, DRUGS OR IF YOU HAVE TA- KEN ANY MEDICATION THAT MAY MAKE YOU DROWSY OR ALTER YOUR PROMPT REACTIONS.
Page 25 - Avoid obstacles. - ATTENTION - - When lifting loads, pay careful attention that nothing and Snow can cover obstacles and snares, bury objects, hide no one hinders movement and avoid carrying out any holes, excavations and ditches. Proceed with caution false manoeuvres.
Page 26 While driving or manoeuvring the machine, keep you could be electrocuted or seriously injured. the height of the various parts of the machine in mind. DIECI strongly recommends that the safety regulations Remember certain parts protrude beyond employed onsite comply with the local regulations in ef- the dimensions of the cab.
Page 27 - When changing an attachment, to avoid damaging the - ATTENTION - hydraulic fittings switch off the engine and wait a minute to discharge the pressure from the circuit. Always clean Before each use, check that attachments have the fittings before fitting another attachment. been properly mounted and secured on its support.
Page 28: Handling Loads
There are various options for improving visibility of overturning. in adverse lighting conditions. Contact your DIECI dealer. - Always insert the forks completely under the load and raise to the handling position (forks 300 mm off the - Carrying or lifting loads exceeding those falling under vehi- ground and tilted backwards, boom completely retracted).
Page 29: Parking The Machine
PARKING THE MACHINE - Always park on flat, solid and level ground, where there is no risk of rock falls, landslides or flooding. - Lower the stabilizers on the ground (if the machine has stabilisers). - Completely retract the boom and lower to ground level. - Engage the parking brake.
Page 30 Mod. Dedalus Safety Rules ROAD USE - In some countries is therefore compulsory to place wedges under the tyres to avoid any shifting. - Make sure that the vehicle complies with local regula- - ATTENTION - tions regarding the presence of plates when travelling BEFORE DRIVING THE MACHINE ON THE ROAD, ENSU- on roads during both day and night.
Page 31: Hoisting The Machine
HOISTING THE MACHINE TRANSPORTING THE MACHINE - Disassemble any attachments from the machine. - Before transporting the machine, ensure that the rules and regulations of every area the machine will travel - Completely retract and lower the boom. through are complied with. - When the machine is in position, engage the parking - Disassemble any attachments from the machine.
Page 32: Electromagnetic Interference
Mod. Dedalus Safety Rules ELECTROMAGNETIC INTERFERENCE CARRYING OUT MAINTENANCE WORK SAFELY - Some machines can be equipped with electronic com- - Do not leave tools or other items lying around the ponents whose function can be influenced by electroma- workplace. Clean up any traces of grease, oil or other gnetic interferences from other appliances that are not substances that could be slippery.
Page 33 - Do not carry out any maintenance while the engine is run- ning. If it is necessary to carry out maintenance work while the engine is running, seek the assistance of at least two workers and proceed as follows: One person must remain seated in the driver’s seat, ready to switch off the engine at any moment.
Page 34 STANDSTILL AND IF THERE IS NO PRESSURE IN THE HYDRAULIC CIRCUIT. THIS OPERATION CAN ONLY BE CARRIED OUT BY AU- THORISED PERSONNEL. - Only use the lubricants indicated by DIECI, never use - ATTENTION - used lubricants. BEWARE OF BURNS; THE ENGINE OIL OF THE REDUC-...
Page 35: Storing The Machine/Prolonged Inactivity
- To repair any small defects on the bodywork, ask your Check the level of the coolant in the radiator. DIECI dealer for tins of touch up paint. Ensure all the Check the various oil levels. stickers are present; replace any stickers that are lost or Assemble a fully charged battery.
Page 36: Cleaning The Windows
Mod. Dedalus Safety Rules CLEANING THE WINDOWS - The cab windows, headlamps and rear-view mirrors must be washed frequently with soapy water. - After you have cleaned these components, dry carefully. Do not leave any stains or halos that may limit or distort the operator's view.
Page 37: Fire Prevention
- ATTENTION - Stop the machine immediately if an alarm lights up in the cab. Contact your DIECI service centre and do not operate the machine until the fault has been repaired. - Before every work cycle, ensure there are no leaks from the machine;...
Page 38: Batteries
Mod. Dedalus Safety Rules BATTERIES - Do not overturn or tilt the battery to avoid acid leakage. - Charge the battery in a well-ventilated place and AL- WAYS disconnect the power supply before disconnec- ting the terminals. - Always use a voltmeter or a densimeter to check the battery charge.
Page 39 STARTING UP WITH AUXILIARY BATTERIES - Do not charge damaged batteries. Danger of explosion. - Do not charge a hot battery. Danger of explosion. - ATTENTION - - A battery is completely charged if at a constant tempe- rature, the density of the electrolyte and the measured Two adequately trained and qualified people are requi- voltage at the poles does not increase within 2 hours.
Page 40: Electrical System Protection
Mod. Dedalus Safety Rules Connecting the cables and starting the engine ELECTRICAL SYSTEM OVERLOAD PROTECTION 1. Ensure the ignition key is in position “O”. 2. Connect the positive poles “+” on the two batteries “A”. - ATTENTION - 3. Connect the cable on the negative terminal “-“ of the charged Burnt fuses must be replaced with another fuse of the same battery to the ground block on the machine to be started up “B”.
Page 41: Tightening The Wheel Nuts
Inflating or working on the tyres can be dangerous. Whenever possible, specialised personnel must be emplo- - Only use original DIECI nuts to tighten the wheels. If you yed to work on or install tyres. In any case, to avoid serious lose even just one nut, contact a DIECI service centre.
Page 42 TED. USE A SAFETY CAGE. Remove the safety support and lower the telehandler - Do not inflate any tyres over the pressure indicated by DIECI. with the jack. If the bead does not settle on the rim when this pressure...
Page 43: Storing Dangerous Liquids
STORING DANGEROUS FLUIDS - Handle fuels carefully; they are highly inflammable. If fuel is ignited, there may be an explosion and/or fire. - Beware of the fumes and vapours produced by chemical products. Do not inhale. - Do not inhale combustion fumes. - Ensure these chemical products are not dispersed in the soil, sewers or surface water.
Page 44: Diesel Fuel
If there are any fuel leaks due to breakages, stop the leak the fuel. The formation of paraffin prevents the fuel from as soon as possible and contact a DIECI service centre. passing through the filter. - ATTENTION - AVOID INHALING DIESEL VAPOURS;...
Page 45: Cleaning And Storing Diesel Fuel
CLEANING AND STORING DIESEL FUEL 6. Fuel barrels (see the figure below) must be stored under cover to prevent water seepage. The barrels should also be tilted slightly, to allow any water to drain off the upper It is essential the fuel is kept clean. rim.
Page 46: Ecological Considerations
Mod. Dedalus Safety Rules ECOLOGICAL CONSIDERATIONS WASTE DISPOSAL - ATTENTION - A few helpful recommendations are listed below. Find out about the current standards and legislation in effect in your country. Ask suppliers of lubricating oils, fuels, antifreeze pro- ducts, detergents, etc. for information on the effects of...
Page 47 PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES B/31...
Page 48 - ATTENTION - DIECI telehandlers can be used in wind speeds up to 45 Km/h equal to 12.5 m/s (no. 6 of the Beaufort scale) measured at ground level.
Page 49: Specifications
EVALUATE THE CONSISTENCY Type of ground, Allowed surface OF THE GROUND geomorphologic pressure specifications The ground on which the telehandler is positioned must be Kg/cm N/mm able to support the machine and its maximum load. Loose, non-compacted ground - ATTENTION - Generally not If the ground under the telehandler collapses, Limey, peaty,...
Page 50: Safety Devices
Mod. Dedalus Safety Rules SAFETY DEVICES The machine is equipped with a number of safety devices (proximity switches, micro-switches, and load monitoring devices) to safeguard against incorrect manoeuvres or carelessness. The location of safety devices inside the cab (fig.7/B) Anti-tipping device selector key (fig.7/B) Seat microswitch (fig.7/B)
Page 51 Vehicle safety device housing Cab emergency exit (REAR cab window). (fig.8/B pos."1") (fig.8/B) Micro seat. (Fig.9/B pos."1") (fig.9/B) Inclinometer. (Fig.10/B pos."1") (fig.10/B) B/35...
Page 52 Mod. Dedalus Safety Rules Non return cylinder valves. (fig.15/B - Pos."1") (fig.15/B) Boom support spacer. (fig.16/B - Pos."1") ATTENTION: The boom support spacer must only be used during routine maintenance operations. When carrying out maintenance work on the boom raising cylin- der or on the related block valve, the boom must be supported by a suitable raising mechanism (Minimum capacity 3 tons).
Page 53: Rops-Fops Cab
- ATTENTION - IF THE CAB PRESENTS VISUAL DAMAGES, REPLACE IT BY CONTACTING AN AUTHORISED SERVICE CEN- TRE OR AUTHORISED REPAIR SHOP OF DIECI. B/37...
Page 54: Load Tables
Mod. Dedalus Safety Rules LOAD TABLES - ATTENTION - CHECK THE LOAD TABLES FOR YOUR VEHICLE WITH CHAPTER "H" TECHNICAL SHEETS The Safe Working Load -SWL of these vehicles depends on their lever condition, extent of extraction and tilt of the boom.
Page 55 When you know the weight of the load, consult the load table (chapter ”H“ vehicle technical sheets ) and identify the section indi- cating the weight immediately above. Example: In the load table given as an example (fig.18/B), the weight of the load is 300 kg, go to the section with the 1.0 tons. (fig.18/B Pos.“A“). The border to the left (fig.18/B Pos.“B“) and the upper border (fig.18/B Pos.“C“) of this segment indicate the limits of stability of the vehicle relative to considered loads.
Page 56 Mod. Dedalus Safety Rules Note-book with essential data (fig.20/B - Pos."1") - A : cover page - B : gear change page - C : tyre inflation pressure page - D : main safety regulation page - E : driving on public roads page...
Page 57 PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES B/41...
Page 58: Load Handling
Mod. Dedalus Safety Rules LOAD HANDLING Withdrawing a load from the ground 1. Approach the load to be lifted with the boom completely retracted and the forks horizontally positioned in height from the lifting position. Keep forks raised just enough to avoid contact with the ground.
Page 59 Withdraw loads upward 1. Make sure that forks pass easily under the load. 2. Driving the vehicle slowly and with caution, approach the load perpendicularly with the forks horizontal. 3. Always remember to maintain the distance necessary to insert forks under the load, between the pile and the vehicle.
Page 60 Mod. Dedalus Safety Rules Position loads upward 1. Move the load in the transport position in front of the pile. 2. Raise and extract the boom until you bring the load over the pile. If necessary, have the vehicle move toward the pile very slowly and very carefully.
Page 61 Withdrawing round-shaped loads - Slope the forks forward and detract the telescopic boom. At the same time, insert forks under the load, turn the fork carrier plate backward to have the load slide. If ne- cessary, fasten the load with wedges. - ATTENTION - Always observe the load's centre of gravity, slant the forks just enough to ensure stability and prevent...
Page 62: Safety Decals
Mod. Dedalus Safety Rules SAFETY DECALS Safety decals have been placed on the vehicle in indicated positions. Their purpose is to supply a guide for preserving your sa- fety and the safety of others. Before starting to operate the vehicle, verify the content and positioning of safety decals by looking around the vehicle with this manual in hand.
Page 63 BAR 4,0 BAR 4,0 BAR 4,0 B/47...
Page 64 Mod. Dedalus Safety Rules Safety stickers and where they are located Located in the cab on the right side window (fig.28/B): - DANGER: Keep all persons at a safe distance from the machine before and during starting loading operations. - DANGER: (fig.28/B)
Page 65 Use and maintenance stickers. On the rear window (fig.34/B) Shows the direction in which to remove the locking pin that prevents the window from being opened completely On the rear window (fig.35/B) (fig.34/B) (fig.35/B) Indicates the emergency exit On the left of the dashboard (fig.36/B) AXA 1492 Indicates that the seat belts have to be fastened when using DEXTRON 2...
Page 66 Mod. Dedalus Safety Rules PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES B/50...
Page 67 USER INSTRUCTIONS AND GETTING TO KNOW YOUR VEHICLE - ATTENTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 68 Model Dedalus User instructions - Getting to know your vehicle ANY MACHINE MODIFICATION IMPLIES A NEW VERIFICATION OF CONFORMITY WITH THE DIRECTIVE 98/37 “ “ SUCH A PROCEDURE IS EVEN WORTH IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS.
Page 69: General Warnings
GENERAL WARNINGS - ATTENTION: The machine may only be used by skilled and trained per- - ATTENTION: sonnel who have read this manual. If the machine is driven on roads, the operator must have a valid driver’s licence The operator must use the machine and all its controls only pursuant to the regulations in effect in the country where the when properly seated in the driver’s seat.
Page 70: Identifying Vehicle Parts
Model Dedalus User instructions - Getting to know your vehicle IDENTIFYING VEHICLE PARTS Right side of the vehicle 1. Cab 6. Epicyclic reduction gears 2. Telescopic boom (boom) 7. Tyre 3. Right rear view mirror 8. Engine bonnet 4. Right front light 9.
Page 71 External cab components Opening roof. Left rear view mirror. Rear windscreen wipers. Cab door. Upper door window. Door opening handle. Rear windscreen / emergency exit. Front windscreen. Rear windscreen wiper. Revolving light signal outlet. Internal cab components Seat. Door opening handle. Upper window opening handle.
Page 72: Getting In And Out Of The Driver's Cab
Model Dedalus User instructions - Getting to know your vehicle GETTING IN AND OUT OF THE CAB Make sure that your hands and shoes are clean and dry to prevent slipping and falling. Only use suitable handles (fig.1/C Pos.”1”, “2”, “3”) to climb into the cab. Do not use controls or the internal steering wheel.
Page 73: Opening The Door Window
OPENING THE DOOR WINDOW (Fig.3/C Pos.”1”) - Lower the handle to open (fig.3/C Pos.”5”), turning it counter-clockwise and pushing the window outward. - To block the window in the permanent open position, push the window pin (fig.3/C Pos.”2”) inside the pin lock (fig.3/C Pos.”3”), using slight pressure.
Page 74: Emergency Exit
Model Dedalus User instructions - Getting to know your vehicle REAR EMERGENCY EXIT (Fig.6/C pos.”1”) The emergency exit is identified and marked on the rear window. - In case the window must be opened completely, slide out the locking pin (fig.6/C Pos.”2”) and push the window outward.
Page 75: Ashtray
ASHTRAY (fig.9/C Pos.”1”) To open, pull the upper side toward you. COURTESY COMPARTMENT (fig.9/C Pos.”2”) TECHNICAL DOCUMENTATION POCKET (fig.9/C Pos.”3”) Technical documents must be kept in their pocket positioned in the internal side of the cab entry door (fig.9/C Pos.”3”). The use and maintenance manual and spare parts cata- logue must always be available to the operator inside the vehicle for a quick reference.
Page 76: Seat
User instructions - Getting to know your vehicle SEAT (fig.12/C) DIECI supplies different seat models depending on client requirements. The vehicle is equipped with a safety system called “man in” which uses a power microswitch in the dri- ver’s seat. This microswitch is positioned inside the seat cushion (fig.12/C Pos.”A”).
Page 77: Seat Belts
- For backrest inclination adjustment, move lever “E”(fig.14/C) and push back on the backrest. The backrest will automatically adapt to the anatomy of the Operator. - Fully raise or lower armrests with circular movements on the armrest itself ”F” (fig.14/C). - ATTENTION: The seat has been correctly adjusted when the operator is able to push the brake pedal completely to the end with the...
Page 78: Interior Cab Instruments
Model Dedalus User instructions - Getting to know your vehicle INTERIOR CAB INSTRUMENTS (fig.16/C) (fig.16/C) Dashboard with air-vents Starter key Adjustable steering shaft Machine functions selector Right dashboard Wheel steering selector Steering wheel adjustment lever Load monitoring display Boom movements joystick Left dashboard “INCHING”...
Page 79 CENTRAL DASHBOARD WARNING LIGHTS (fig.17/C) RPM x 100 electronic 00000 00 h (fig.17/C) Generator warning light Direction indicators warning lights (red) (green) Emergency warning light Engine oil pressure warning light L1 1 (red) (red) Reverse warning light Fuel reserve warning light (green) (yellow) Hydraulic fluid filter warning light...
Page 80: Central Dashboard - Instrument Use
Model Dedalus User instructions - Getting to know your vehicle CENTRAL DASHBOARD - INSTRUMENT USE (fig.18/C) RPM x 100 electronic 00000 00 h (fig.18/C) Fuel level indicator instrument Engine water temperature indicator The instrument hand indicates the quantity of diesel present During normal use, the temperature hand moves from the lo- in the tank in that moment.
Page 81: Dashboard With Instruments
DASHBOARD WITH INSTRUMENTS (electrical switches, indicator lights and control levers, standard) (Fig.19/C) Front windscreen wiper switch Fast/slow speed selector switch (green) (green) Revolving light switch (yellow) Mechanical gear indicator selected (red) Rear windscreen wiper switch (green) - ATTENTION: C/15 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 82: Right Side Dashboard (Standard
Model Dedalus User instructions - Getting to know your vehicle RIGHT SIDE DASHBOARD (standard) - SWITCHES/ FUNCTION SELECTOR SWITCHES / INDICATOR LIGHTS (fig.20/C) (fig.20/C) Anti-tipping device selector key Anti-tipping device Right dashboard vehicle indicator lights Anti-tipping device alarm re-entry push button (fig.21/C)
Page 83 RIGHT SIDE DASHBOARD (standard) - SWITCHES/ FUNCTION SELECTOR SWITCHES / INDICATOR LIGHTS (Fig.21/C) (fig.21/C) Indicator light - Air filter obstructed Air conditioner switch (red) (green) Cab ventilation fan switch “Negative” parking brake switch (red) (green) - ATTENTION: C/17 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 84: Ignition Switch
In the event that warning lights should remain on signalling malfunctions, do not switch on, consult the “maintenance” chapter of this manual and contact a DIECI service centre. The first acoustic signal indicates the dashboard start-up with its relative function” check”. A second acoustic signal indicates load control panel start-up.
Page 85 If the engine will not start, consult the “maintenance” chapter in this manual and contact a DIECI service centre. During the first minutes of use, keep transfer and load lifting speed low to heat up the engine and hydraulic fluid. Operate at low RPMs (max 1500), avoiding sharp manoeuvres and acceleration until temperature has risen.
Page 86: Dashboard Levers
Model Dedalus User instructions - Getting to know your vehicle DASHBOARD LEVERS Forward / reverse gear selection lever This lever “1” (fig.31/C) allows the user to change direction and use the horn. On the dashboard, the indicator lights that indicate the direction in which the vehicle is travelling light up (fig.
Page 87: Multi-Function Levers
MULTI-FUNCTION LEVER Direction indicators - Pull the lever towards you to signal a diversion to the right (fig.34/C Pos.”R”). - push it forward to indicate a diversion to the left (fig.34/C Pos.”L”). The indicators only function when the ignition switch is in the engaged position.
Page 88: Pedals
Periodically check that both lights are working. - ATTENTION: In the event of limited use of the pedal, periodically check that it is working properly. Contact a DIECI SERVICE CEN- TRE IN THE EVENT OF PROBLEMS. “INCHING” pedal (Fig.36/C Pos.”3”) The pedal allows for slow, precise movements forward even when the engine is running at a high RPM.
Page 89: Fast Gears Switch
FAST GEARS SWITCH (Fig.37/C Pos.”2-3”) The two-speed mechanical selector is operated (fig.37/C Pos.”1”) using the selector. To change gears: - Bring the vehicle to a complete stop - Press and hold down the “inching” pedal - Hold the switch downward for a few seconds to engage the FAST gear “II”.
Page 90: Parking Brake
9. The test should not last for more than 20 seconds. 10. If during the test the vehicle has not moved make the brake be checked at a DIECI service centre. - ATTENTION: RPM x 100 electronic In case the parking brake breaks down do not use the vehicle.
Page 91: Spirit Level
SPIRIT LEVEL (fig.40/C) The spirit level (fig.40/C Pos.”1”) is located to the right of the operator. It is used to verify the proper levelling of the vehicle. - ATTENTION: To operate in absolute safety the vehicle should be level. Maximum slope allowed is 2°. (fig.40/C) - ATTENTION: C/25...
Page 92: Boom Control Lever
Model Dedalus User instructions - Getting to know your vehicle BOOM CONTROL LEVER (fig.50/C Pos.”1”) This lever is found to the right of the operator (fig.50/C Pos.”1”). It is used for boom and boom end manoeuvres. - ATTENTION: Before raising the boom make sure that the area above is free.
Page 93 Joystick 3 in 1 extension On/Off (Standard version) (Fig.51/C) Before each manoeuvre, press and hold down control lever “A” (fig.51/C). Raising Lowering Boom manoeuvre: - Pull joystick “B”(fig.51/C) backward to raise the boom. - Pull joystick “B”(fig.51/C) forward to lower the boom. Boom extraction: - Push lever “C”(fig.51/C) forward to extract the boom.
Page 94 Model Dedalus User instructions - Getting to know your vehicle Single lever 4 in 1 On-Off Extraction Joystick (fig.52/C) Before each manoeuvre, press and hold down control lever “B” (fig.52/C). Boom manoeuvre: - Pull the joystick “A” (fig.52/C) backward to raise the boom.
Page 95 4 in 1 Proportional Control Extraction Joystick On-Off Services (fig.53/C) Before each manoeuvre, press and hold down control lever “A” (fig.53/C). Lowering Raising Boom manoeuvre: - Pull joystick “B”(fig.53/C) backward to raise the boom. - Push joystick “B”(fig.53/C) forward to lower the boom. Boom extraction: - Push lever “C”(fig.53/C) forward to extract the boom.
Page 96 Model Dedalus User instructions - Getting to know your vehicle 4 in 1 Proportional Control Extraction Joystick Proportional services (fig.54/C) Before each manoeuvre, press and hold down the “man in” control lever “A”. Boom manoeuvre: - Pull joystick “1” (fig.54/C) backward toward letter “B2”...
Page 97 THIS PAGE HAS BEEN LEFT PURPOSELY EMPTY - ATTENTION: C/31 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 98: Roll-Over Protection Device
LED “A” (fig.59/C) switches on to indicate that the device is ready and powered. If this does not switch on, immediately contact DIECI Assistance Service. The device detects longitudinal stability conditions of the ve- hicle, measuring the residual load weighing on the rear axis.
Page 99 LEDs on the scale (for faster identification of faults, contact DIECI Assistance Service explaining the sequence of LEDs which have switched on). Once the problem has been resolved, system resetting for normal operation will be carried out as the vehicle is shut down and restarted.
Page 100 Model Dedalus User instructions - Getting to know your vehicle STEERING CONTROL LEVER (USE) (Fig.62/C) - ATTENTION: Before selecting a new steering type, align the wheels as explained in the relevant section. Steering selection is done when the vehicle is stopped.
Page 101 ALIGNMENT OF FRONT AND REAR WHEELS Introduction: The wheel alignment procedure must be done before selecting a new type of steering and when the vehicle is stopped. Alignment (standard): 1) Position selector “A” (fig.64/C) in the position “1” on the steering “B”...
Page 102: Vehicle Functions Selector
To see the attachments that can be used with the vehicle, consult the DIECI price list or contact your local dealer. - ATTENTION: Mounting attachments different that those approved by DIECI is prohibited.
Page 103: Front Windscreen Wiper Controls
FRONT WINDSCREEN WIPER CONTROLS (Fig.67/C Pos.”1”) - Use the selector to activate (fig.67/C Pos.”1”). The selector indicator light switches on to indicate success- ful activation. - ATTENTION: (fig.67/C) Worn blades may obstruct vision and scratch the glass. REAR WINDSCREEN WIPER CONTROLS (Fig.67/C Pos.”2”) - Use the selector to activate (fig.67/C Pos.”2”).
Page 104 Model Dedalus User instructions - Getting to know your vehicle CAB INSIDE VENTILATION To activate ventilation, press the pushbutton (fig.70/C Pos.”1”). The positions indicate, respectively: - Off - First speed - Second speed - To open the air vents (fig.71/C, fig.73/C,) press down on (fig.70/C)
Page 105: Air Conditioning (Optional
AIR CONDITIONING (OPTIONAL) System operation: 1. Check that all doors and windows are closed. 2. Ensure that the heater is switched off, turning the lever towards the “blue” part of the scale. 3. With the engine on, switch on the air conditioning and the fan (fig.74/G Pos.”P”) on.
Page 106: Revolving Light Switch
Model Dedalus User instructions - Getting to know your vehicle REVOLVING LIGHT SWITCH (fig.80/C Pos.”1”) The revolving light must always be positioned above the dri- ving cab (fig.80/C Pos. “1”) and must always be in operation both at the work site and when driving on roads.
Page 107: Boom Head Light Switch (Optional
BOOM HEAD LIGHT SWITCH (OPTIONAL) (fig.84/C Pos.”A”) Use the switch (fig.84/C Pos.”C”) to switch on the boom head light (fig.85/C Pos.”1”). The warning light switches on to indicate successful activation. Two work lights, one on the right side and the other on the left side of the boom, can be installed upon client request.
Page 108 Model Dedalus User instructions - Getting to know your vehicle ARM HEAD SOLENOID VALVE (OPTIONAL) (fig.91/C Pos.”1”) The switch is only installed in the presence of the arm head solenoid valve (fig.91/C Pos.”1”). It is possible to have halved hydraulic controls on the arm head with the use of the solenoid valve.
Page 109: Rear Hydraulic Sockets (Optional
REAR HYDRAULIC SOCKETS (OPTIONAL) (fig.93/C Pos.”1”) Located at the rear of the vehicle (fig.93/C Pos.”1”). - Press the rear hydraulic sockets switch (fig.92/C Pos.”A”) to deviate oil. The pushbutton warning light switches on to indicate start-up. The rear hydraulic sockets operate using Joystick service controls in the cab.
Page 110: 2-Speed Boom (Optional
Model Dedalus User instructions - Getting to know your vehicle 2-SPEED BOOM (OPTIONAL) The dual speed of the boom allows the operator to increase boom extraction and retraction speed. Activate dual speed with the switch (fig.94/C pos.”A”). The pushbutton warning light switches on to indicate start-up.
Page 111: Dump Body Lowering (Optional
DUMP BODY LOWERING (OPTIONAL) The dump body lowering switch controls the solenoid valve which sends the rear hydraulic sockets into unloading with the consequential dump body boom raising cylinder extrac- tion retraction and lowering. Activate dump body lowering with the special switch (fig.96/C pos.”A”).
Page 112: Water Filter
The filter is connected to its own control box and is respon- sible for keeping engine water at a temperature higher than the external temperature (in cold climates). In the event of malfunction contact a DIECI service centre. - ATTENTION: Verify the good conditions of the power supply cable before starting up the device.
Page 113: Towing Hook
TOWING HOOK (Fig.104/C Pos.”A”) If located at the rear of the vehicle, it can have different load capacities depending on client needs. Consult the vehicle registration document to verify rear hook load capacity. Capacity is limited for each vehicle by the authorised circu- lating weight, by the towing weight and by the vertical strain of the towing pin.
Page 114: Hydraulic Braking System For Trailers (Italy Type) (Optional
Model Dedalus User instructions - Getting to know your vehicle HYDRAULIC BRAKING SYSTEM FOR TRAILERS (ITALIAN TYPE) (OPTIONAL) The warning light (fig.120/C pos.”A”) signals low braking system pressure. Connect the hydraulic braking system of the trailer to that of the vehicle by means of the hydraulic socket (fig.121/C pos.”1”).
Page 115: Hydraulic Braking System For Trailers (Optional
HYDRAULIC BRAKING SYSTEM FOR TRAILERS (OPTIONAL) The trailer brakes act under pressure. The vehicle hydraulic circuit supplies a constant pressure to the trailer braking sy- stem. This pressure is modulated by means of the brake pump. The warning light (fig.124/C pos.”A”) signals low braking system pressure.
Page 116: Pneumatic Braking System For Trailers (Optional
Model Dedalus User instructions - Getting to know your vehicle PNEUMATIC BRAKING SYSTEM FOR TRAILERS (OPTIONAL) The warning light (fig.131/C pos.”A”) signals low braking system pressure. - ATTENTION: Do not move the vehicle until the warning light has switched off, as the trailer may not brake properly.
Page 117: Towing The Vehicle
TOWING THE VEHICLE The vehicle may only be towed in an emergency and at low speed (max 4 km/hour) and for short distances (max 500 m). The operations to be carried out are as follows: - Put the gear in neutral. - Disengage the negative parking brake - Connect the towing bracket between the towing vehicle and the broken down vehicle.
Page 118 Model Dedalus User instructions - Getting to know your vehicle PUTTING THE GEAR SHIFT IN NEUTRAL Operating Description - Switch off the engine - Turn the lever (fig. 142/C Pos. “1”) of the hydraulic valve counter clockwise towards the vehicle cab, bringing it to the closed position.
Page 119 Disengaging the negative parking brake with the engine stopped 1° Loosen the screws on both sides (fig. 149/pos. “1” ,“2” , “3”, “4”) of the centre part of the front axle with a key (fig. 150/C). (Do not completely loosen the screws; loosen them only enough so that described in point 2 can be carried out).
Page 120: Catalytic Purifier (Optional
300 working hours: drain off the water and clean the inside for a few minutes with a pressurised jet. DIECI also provides the additive TAM which, added to the water at every change, helps to keep the puri- fier clean.
Page 121: Maintenance And Adjustments
MAINTENANCE ADJUSTMENTS - ATTENTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 122 Model Dedalus Maintenance and Adjustments Any MAchine ModificAtion iMplies A new verificAtion of conforMity with the directive 98/37 “ “ such A procedure is even worth in the cAse of repAirs with non originAl spAre pArts. All ThE proCEDUrES AND MAINTENANCE opErATIoNS NoT DESCrIbED IN ThIS MANUAl ArE STrICTly forbIDDEN AND MUST oNly bE CArrIED oUT IN AUThorISED rEpAIr CENTrES by qUAlIfIED pErSoNNEl.
Page 123: Maintenance Prescriptions
Ordinary maintenance as speci- 1 - Specify your name, address and telephone number. fied in this Manual carried out at your local dieci dealer at 2 - give the model and chassis serial number of the vehicle.
Page 124 Model Dedalus Maintenance and Adjustments rUNNINg IN The operations indicated below must be carried out only once when the indicated time period has elapsed after the new vehicle has been put into service. After this adhere to the intervals specified in the general maintenance schedule.
Page 125: Declaration Of Vibratory Emissions
Values determined subject to standard EN 13059 1st MANUfACTUrEr INSpECTIoN DEClArATIoN dieci s.r.l. declares that each vehicle produced in their factori- es undergoes static and dynamic inspections before being pla- ced on the market to verify proper function and compliance with the European directives they are subject to.
Page 126: Identifying The Vehicle Parts
Model Dedalus Maintenance and Adjustments IDENTIfyINg vEhIClE pArTS Right side of the vehicle 1. cab 6. Epicyclic reduction gear 2. Telescopic boom 7. Tyre 3. Right rear view mirror 8. Engine bonnet 4. Right front light 9. Right rear light 5.
Page 127 IDENTIfyINg ThE vEhIClE pArTS Inside engine bonnet Inside engine bonnet 1. Air filter 4. Engine control box / Engine fuses 2. Battery 5. Diesel Engine 3. Battery isolator switch 6 . cooling fan - ATTENTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 128 Model Dedalus Maintenance and Adjustments SChEDUlE for MAINTENANCE AND ADJUSTMENTS Maintenance operations to be carried out are listed on the left. The graph details the period in hours and an indicative representation of the position of the component to be serviced. The asterisk ( ) indicates maintenance in the event of use in particular conditions.
Page 129 SChEDUlE for MAINTENANCE AND ADJUSTMENTS Maintenance operations to be carried out are listed on the left. The graph details the period in hours and an indicative representation of the position of the component to be serviced. The asterisk ( ) indicates maintenance in the event of use in particular conditions. •...
Page 130 Model Dedalus Maintenance and Adjustments SChEDUlE for MAINTENANCE AND ADJUSTMENTS Maintenance operations to be carried out are listed on the left. The graph details the period in hours and an indicative representation of the position of the component to be serviced. The asterisk ( ) indicates maintenance in the event of use in particular conditions.
Page 131 CApACITy of pArTS for lUbrICATIoN gENErIC gENErIC ChANgE groUp DESCrIpTIoN ChANgE CApACITy CApACITy CApACITy CApACITy 26.6 26.6 REDUcTION GEAR OIL ON FRONT WhEELS 0,9 lt 0,9 lt 0,9 lt 0,9 lt REDUcTION GEAR OIL ON REAR WhEELS 0,9 lt 0,9 lt 0,9 lt 0,9 lt OIL ON FRONT DIFFERENTIAL AXLE...
Page 132 Model Dedalus Maintenance and Adjustments THIS PAGE HAS BEEN LEFT PURPOSELY EMPTY - ATTENTION: D/12 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 133: Opening The Engine Bonnet
opENINg ThE ENgINE boNNET (fig.1/D) The engine bonnet is equipped with an outer locking handle (fig.1/D Pos.”1”). To open: - Insert the key in the lock (fig.1/D Pos.”2”) and turn clockwi- se/counter-clockwise to engage/disengage the lock. - Pull the handle toward you to unhook the bonnet with the lock disengaged.
Page 134: Pedals
A slight lowering of the level is due to normal consumption of brake pads. - Attention: If the pedal can be pushed down too far or seems too ‘ela- stic’, contact your dieci dealer to have this fault corrected. (fig.5/D) - Attention: - prohiBition - check the condition of all brake pipes regularly, including flexible pipes.
Page 135: Parking Brake
(fig.7/D pos.”1”) The electrically controlled parking brake does not need ordi- nary maintenance. - Attention: If the brake is not very effective, contact your dieci dealer to have this fault corrected. (fig.7/D) - ATTENTION: D/15 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 136: Hydraulic Oil Level
Model Dedalus Maintenance and Adjustments hyDrAUlIC oIl lEvEl (Fig.8/D Pos.”1”) The hydraulic oil tank is located on the inside of the chassis, under the telescopic boom base (fig.8/D Pos.”1”). The oil level can be checked via the transparent cap located on the left side of the tank itself (fig.
Page 137: Changing Hydraulic Oil And Replacing Generic Dedalus Filters
ChANgINg hyDrAUlIC oIl AND rEplACINg gENErIC DEDAlUS fIlTErS Routine maintenance should be carried out at the prescribed intervals. Inside the tank there is a mesh filter (fig.10/D Pos.”3”) are present inside the tank. These prevent any hazardous parti- cles from entering the hydraulic system.
Page 138: Changing Hydraulic Oil And Replacing Dedalus 26.6 Filters
ChANgINg hyDrAUlIC oIl AND rEplACINg DEDAlUS 26.6 fIlTErS The Dedalus 26.6 has two tanks; the upper tank is on the left side between the boom and chassis (fig 13/D Pos. “1”) and the lower tank is under the base of the raising cylinder (15/D Pos.
Page 139 THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/19 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 140: Hydrostatic System Oil Filter
8. Clean the filter support with a clean cloth which will not leave felt, making sure the old sealing ring is removed. 9. Take the new dieci -approved filter. Lubricate with the same oil as used on the oil seal gasket.
Page 141: Fuel Tank
fUEl TANk (fig.22/D Pos.”1”) Cleaning For correct cleaning: 1. Stop the vehicle on a flat, level surface. 2. Switch off the engine and remove the ignition key, hang up a sign saying “maintenance work under way”. 3. Place a suitable capacity container under the drain plugs (fig.22/D Pos.”3”) to collect fuel coming out during cleaning.
Page 142 7. To reinsert the cap follow these steps in the opposite order. - Attention: If frequent top ups are necessary in normal working conditions, verify that there are no cooling system leaks. contact a dieci service centre if problems arise. - Attention - Use demineralised water to fill the cooling system.
Page 143 replacing cooling liquid For correct replacement of cooling liquid: 1. Stop the vehicle on a flat surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.
Page 144 - Attention: If frequent top ups are necessary in normal working condi- tions, verify that there are no cooling system leaks. contact a dieci service centre if problems arise. - Attention - Use demineralised water to fill the cooling system. Calcareous water may cause incrustations and premature system ageing.
Page 145 replacing cooling liquid For correct replacement of cooling liquid: 1. Stop the vehicle on a flat surface. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.
Page 146: Air Filter
Model Dedalus Maintenance and Adjustments AIr fIlTEr (fig.39/D Pos.”1”) Cartridge Cleaning / replacement An air filter in poor conditions can cause a reduction in po- wer, excessive fuel consumption and shorten engine life. Filter clogging is signalled by the corresponding warning light found on the central dashboard.
Page 147 During filter cartridge replacement, clean the primary suction duct (fig.39/D Pos.”3”) as well as cleaning the filter holding plate. Operations specifications are listed below: 1. Remove bolts from the primary suction tube duct (fig.46/D Pos.”1”). 2. Remove the duct and clean with a jet of compressed air. 3.
Page 148 - iMportAnt: Check for filter clogging in the event of fan system malfunction. In the event that malfunctions continue despite filter replace- ment, contact a dieci service centre. - Attention: Do not use the vehicle without a cab filter. The entrance of dust in the cab can cause health risks for the operator and risks of fan system breakage.
Page 149: Air Conditioning (Optional
Compressor belt tension check the tension of the compressor belt (fig.53 Pos.”1”), (fig.53 Pos.”2”) for Dedalus 26.6, every 500 hours. - Attention: The belt must be checked with the engine switched off.
Page 150: Cylinder Block Valves
If the boom keeps on moving after the motor stop, the non return cylinder valves are faulty. Repair the defect as quickly as possible, contact a dieci service centre. - ATTENTION: D/30...
Page 151 If the forks keep on lowering or moving after the engine is switched off, the block valve is faulty. Repair the defect as quickly as possible, contact a dieci service centre. - ATTENTION: D/31 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 152: Reducers And Differential Axles
Model Dedalus Maintenance and Adjustments rEDUCErS AND DIffErENTIAl AXlES Figures illustrated are only an indication and may not corre- spond to those parts mounted on your vehicle. References made to the maintenance inlets, refer to pages, (fig.66/D-(fig.67/D), where two standard axles have been described for more accurate identification.
Page 153 Epicyclic reducer changing the oil (Fig.63/D - fig.64/D - fig.65/D) 1. Stop the vehicle on a flat, level surface with differential oil still hot. 2. Switch off the engine and remove the ignition key, hang up a sign in the cab that reads “maintenance work under way”. 3.
Page 154 Model Dedalus Maintenance and Adjustments Drain plug and oil level froNT DIffErENTIAl AXlE oil drain plug vent cap lubricator oil cap (fig.66/D) - ATTENTION: D/34 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 155 Drain plug and oil level rEAr DIffErENTIAl AXlE oil drain plug vent cap lubricator oil cap (fig.67/D) - ATTENTION: D/35 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 156: Boom Sliding Blocks
In the event that the layer of grease is thin or presents impurities (sand, dust, shavings, etc.) proceed as follows: Only use lubricants indicated on dieci tables. Different lubricants can cause serious damage to sliding surfaces. - With the boom completely horizontally extracted, remove the layer of grease from the extraction surfaces with a cloth.
Page 157: Outer Boom Chains
- Attention: Temperature (C°) recommended viscosity In the event of special applications and use in adverse con- ISO vG (cst) ditions, consult dieci service assistance. between 15 and 32 - 15 < T< 0 - wArning - 0 < T< 50...
Page 158 BL10 BL12 BL14 BL16 flyer chains - verify the type of chain installed, indicated on its outer plate. If it cannot be read, contact a dieci service centre. Inch pitch 5/8” 3/4” 1” 1/2” 1 1/4” 1 1/2” 1 3/4”...
Page 159 THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/39 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 160 Model Dedalus Maintenance and Adjustments oIlErS one/two/three extraction booms References to two extraction boom oilers are the same as for three extraction booms. (fig.75/D) (fig.76/D) - ATTENTION: D/40 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 161 oIlErS Transmission shafts and differential axles front transmission shaft rear transmission shaft Differential axle Epicyclic reduction gear (fig.77/D) - ATTENTION: D/41 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 162: Battery Isolator Switch
Model Dedalus Maintenance and Adjustments bATTEry ISolATor SwITCh (fig.78/D Pos.”1”) The battery isolator switch is found under the cab next to the battery. Its function is to cut off power to the electrical system, opening the circuit on a negative pole.
Page 163: Fuses
fUSES (fig.80/D Pos.”1”) general control box The general electrical circuit is protected by fuses located in the general circuit board (fig.80/D Pos.”1”). Access the circuit board by removing the plastic left under the dashboard, removing its screws. In the event of electrical malfunction, fuse conditions must be verified as the first troubleshooting operation.
Page 164: Front Light
Model Dedalus Maintenance and Adjustments lIghTS Vehicle lighting must always be efficient and perfectly fun- ctioning. Function must be checked every day. In case of damage to the lighting body, replace the damaged part immediately. Burnt bulbs should be replaced immediately.
Page 165: Rear Light
rEAr lIghT (fig.86/D) The rear light is composed of the reverse light (21W) (fig.89/D Pos.”1”), the rear light (5W) (fig.89/D Pos.”2”), the stop light (21W) (fig.89/D Pos.”3”), a direction indicator (21W) (fig.89/D Pos.”4”). To access bulbs: - Switch off the vehicle and use the battery isolator switch to cut out electrical power.
Page 166: Preload And Torque Table For Class 1 Nuts And Bolts
Model Dedalus Maintenance and Adjustments prEloAD AND TorqUE TAblE for ClASS 1 NUTS AND bolTS categories of fine pitch nuts and bolts 10.9 12.9 torque torque torque torque torque torque preloading preloading preloading preloading preloading preloading 0.10 9798.1 10.87 12247.6 13.59 14697.1 16.31 19596.1 21.75 27557.1 30.58...
Page 167: Preload And Torque Table For Class 2 Nuts And Bolts
prEloAD AND TorqUE TAblE for ClASS 2 NUTS AND bolTS categories of wide pitch nuts and bolts 10.9 12.9 preloading torque preloading torque preloading torque preloading torque preloading torque preloading torque 0.10 4874.7 4.24 6093.4 5.30 7312.1 6.35 9749.4 8.47 13710.1 11.92 16452.2...
Page 168: Torque Table For Hydraulic Fittings
Model Dedalus Maintenance and Adjustments TorqUE TAblE for hyDrAUlIC fITTINgS 60° oval insert - bSp thread ThrEAD 1/18-28 1/4-19 3/8-19 1/2-14 5/8-14 3/4-14 1”-11 1”1/4-11 1”1/2-11 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245 60° oval insert - METrICo thread...
Page 169: Probable Cause
Make sure “User Instructions” and “Safety Regulations” have been read and clearly understood before attempting any repair work on the vehicle. means that the trouble can NOT be remedied without the assistance of an authorised DIECI service This symbol repair shop.
Page 170: Troubleshooting
Model Dedalus Maintenance and Adjustments TroUblE ShooTINg groUp TroUblE probAblE CAUSE rEMEDy Level of hydraulic oil insufficient check the level of hydraulic oil Parking brake on Disengage the brake hyDrAUlIC The vehicle does not move TrANSMISSIoN in any direction. SySTEM...
Page 171 TroUblE ShooTINg groUp TroUblE probAblE CAUSE rEMEDy Safety systems have Refer to the chapter entitled been activated “Getting to know the vehicle” check fuses and Electrical system failure the electrical system hydraulic oil level Top up in tank insufficient The vehicle will not lift load Relevant hydraulic pump failure Repair or replace pump TElESCopIC...
Page 172 Inspections and periodic tests, together with maintenance jobs must be carried out by especially employed experts, or by a repair shop authorised by the manufacturer dieci s.r.l. The employer/user of the machine must register the results of the inspections in the Service Register, or have personnel trai-...
Page 173: Machine Details
MAChINE DETAIlS Manufacturer: dieci s.r.l. Model: ..................serial number ..........Year ......Equipment code ..............serial number ..........Year ......Max. capacity [kg]: .................................... Equipment code ..............serial number ..........Year ......Max. capacity [kg]: .................................... Equipment code ..............serial number ..........Year ......
Page 174 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/54 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 175: Regular Maintenance
- Attention - - Attention - The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by dieci for people’s safety. who must sign the scheduled maintenance report. - ATTENTION: D/55 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 176 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/56 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 177 - Attention - - Attention - The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by dieci for people’s safety. who must sign the scheduled maintenance report. - ATTENTION: D/57 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 178 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/58 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 179 - Attention - - Attention - The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by dieci for people’s safety. who must sign the scheduled maintenance report. - ATTENTION: D/59 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 180 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/60 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 181 rEgUlAr MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature rEgUlAr MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature - Attention - - Attention - The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided. who must sign the scheduled maintenance report.
Page 182 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/62 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 183 rEgUlAr MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature rEgUlAr MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature - Attention - - Attention - The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided. who must sign the scheduled maintenance report.
Page 184 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/64 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 185 rEgUlAr MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature rEgUlAr MAINTENANCE SpECIAl MAINTENANCE Machine Job description Job accomplished working hours Date Signature Date Signature - Attention - - Attention - The tables must be filled out clearly, Maintenance must be carried out by qualified personnel using the spaces provided. who must sign the scheduled maintenance report.
Page 186 Model Dedalus Maintenance and Adjustments THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANk FOR PRINTING PURPOSES - ATTENTION: D/66 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 187 DIAGRAMS ELECTRIC CIRCUITS...
Page 188 Mod. Dedalus Electric Circuits Diagrams THIS PAGE HAS BEEN LEFT PURPOSELY EMPTY...
Page 189 BASE SYSTEM KEY - DIS. N. E25800-039 NAME DESCRIPTION SHEET CLOGGED AIR FILTER PRESSURE SWITCH ENGINE STOP SOLENOID VALVE FORWARD SOLENOID VALVE REVERSE SOLENOID VALVE "IN" LEVELLING SOLENOID VALVE "OUT" LEVELLING SOLENOID VALVE FRONT RIGHT STABILISER UP SOLENOID VALVE/ FRONT RIGHT STABILISER BEAM FRONT RIGHT STABILISER DOWN SOLENOID VALVE/ FRONT RIGHT STABILISER FOOT FRONT LEFT STABILISER UP SOLENOID VALVE/ FRONT LEFT STABILISER BEAM FRONT LEFT STABILISER DOWN SOLENOID VALVE/ FRONT LEFT STABILISER FOOT...
Page 190 Mod. Dedalus Electric Circuits Diagrams NAME DESCRIPTION SHEET WARNING FUSE 7.5A REVOLVING HEADLIGHT FUSE 7.5A CAR RADIO FUSE 5A OPTIONAL FUSE 10A POWER SOCKET FUSE 7.5A BASKET SELECTOR FUSE 7.5A AIR CONDITIONER FUSE 15A BASKET FUSE 15A INSTRUMENT POWER FUSE 3A...
Page 191 NAME DESCRIPTION SHEET START-UP IN NEUTRAL GEAR RELAY ENGINE RUNNING FREQUENCY RELAY DIMMED LIGHTS RELAY DEDALUS ANTI-TIPPING RELAY HYDRAULIC FAST GEAR RELAY ENGINE START RELAY SPARK PLUGS PRE-HEATING RELAY POWER RELAY +15 REVERSE RELAY IGNITION FROM CAB RELAY WITH OPERATOR SEATED...
Page 192 Mod. Dedalus Electric Circuits Diagrams NAME DESCRIPTION SHEET REVOLVING HEADLIGHT SWITCH DIESEL OIL HEATER SWITCH AIR CONDITIONER SWITCH PARKING BRAKE SWITCH FUEL RESERVE LEVEL HYDRAULIC OIL FILTER CLOGGED PRESSURE SWITCH ENGINE OIL LOW PRESSURE SWITCH MICRO SEAT FRONT WINDSCREEN WASHER SWITCH EXTENSION BUTTON ON KNOB "MAN IN"...
Page 193 NAME DESCRIPTION SHEET FUSE AND RELAY CONTROL UNIT CONNECTOR SAR CALIBRATION CONNECTOR DASHBOARD INTERFACE CONNECTOR - DRIVER'S SEAT X24a OPTIONAL POWER CONNECTOR MAIN INTERFACE CONNECTOR - DRIVER'S SEAT FUSE AND RELAY CONTROL UNIT CONNECTOR X200 COLUMN INTERFACE CONNECTOR - DRIVER'S SEAT RIGHT-LEFT STABILISERS MICROSWITCH CONNECTOR ENGINE INTERFACE CONNECTOR - MAIN MAIN INTERFACE CONNECTOR - DRIVER'S SEAT...
Page 194 Mod. Dedalus Electric Circuits Diagrams RPM x 100 electronic Valid certified copy only...
Page 195 Valid certified copy only...
Page 196 Mod. Dedalus Electric Circuits Diagrams OPTIONAL SWITCH Valid certified copy only E/10...
Page 197 HORN WINDSCREEN WIPER TRAILER SOCKET Valid certified copy only E/11...
Page 198 Mod. Dedalus Electric Circuits Diagrams Valid certified copy only E/12...
Page 199 Valid certified copy only E/13...
Page 200 Mod. Dedalus Electric Circuits Diagrams CONDITIONER Valid certified copy only E/14...
Page 201 OPTIONAL PNEUMATIC SPEEDOMETER SEAT OPTIONAL POWER SUPPLIES Valid certified copy only E/15...
Page 202 Mod. Dedalus Electric Circuits Diagrams CAR RADIO BATTERY CHARGER LOAD CELL 2 LOAD CELL 1 ADJUSTMENT Valid certified copy only E/16...
Page 203 BASKET INTERFACE Valid certified copy only E/17...
Page 204 Mod. Dedalus Electric Circuits Diagrams THIS PAGE HAS BEEN LEFT PURPOSELY EMPTY E/18...
Page 205: Hydraulic System
HYDRAULIC SYSTEM - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 206 Model Dedalus Hydraulic system PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 207 IT IS FORBIDDEN TO START USING THE MACHINE UNTIL THE CONTENTS OF THIS MANUAL HAVE BEEN CAREFULLY READ AND LEARNT. ANY ARBITRARY MODIFICATION TO THE MACHINE SHALL RELEASE DIECI FROM ALL RESPONSIBILITY FOR ANY CONSEQUENT DAMAGE OR INJURY THAT MIGHT DERIVE FROM SUCH MODIFICATION.
Page 208 Model Dedalus Hydraulic system § § § § - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 209 - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 210 Model Dedalus Hydraulic system - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 211 - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 212 Model Dedalus Hydraulic system - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 213 - CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 214 Model Dedalus Hydraulic system PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES - CAUTION: F/10 - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Page 215 TECHNICAL DATA TECHNICAL SPECIFICATIONS...
Page 216 Model Dedalus Technical data PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES...
Page 218 Model Dedalus Technical data...
Page 220 Model Dedalus Technical data...
Page 222 Model Dedalus Technical data PAGE INTENTIONALLY LEFT BLANK FOR EDITING PURPOSES...
Page 223: Alphabetical Index
ALPHABETICAL INDEX 2-SPEED BOOM (OPTIONAL) ..........................C/44 7-POLE ELECTRIC SOCKET FOR THE TRAILER (OPTIONAL) ................C/46 "A" ACKNOWLEDGING SAFETY REGULATIONS ......................B/2 AIR CONDITIONING (OPTIONAL) ........................C/39 AIR CONDITIONING (OPTIONAL) ........................D/29 AIR FILTER ................................D/26 ASHTRAY .................................C/9 "B" BATTERIES ................................B/22 BATTERY ISOLATOR SWITCH ..........................D/42 BOOM CONTROL LEVER .............................C/26 BOOM HEAD LIGHT SWITCH (OPTIONAL) ......................C/41 BOOM HEAD SOLENOID VALVE (OPTIONAL) ....................C/42 BOOM SLIDING BLOCKS............................D/36...
Page 224 Mod. Dedalus Alphabetical Index EMERGENCY LIGHTS SELECTOR ........................C/37 EMERGENCY PREPAREDNESS ..........................B/5 ENGINE ..................................D/13 EVALUATING SUBSOIL CONSISTENCY ......................B/33 EVALUATING SUBSOIL CONSISTENCY ......................B/33 "F" FAST GEAR SWITCH ............................C/23 FIRE PREVENTION ..............................B/21 FRONT AND REAR WHEEL ALIGNMENT ......................C/35 FRONT CAB LIGHTS SWITCH (OPTIONAL) ......................C/40 FRONT EMERGENCY EXIT ............................C/8...
Page 225 PROTECTIVE CLOTHING ............................B/4 PUTTING THE VEHICLE IN NEUTRAL ........................C/52 "Q" "R" RADIATOR WATER / OIL / DEDALUS 26.6 INTERCOOLER ................D/24 RADIATOR WATER / OIL / DEDALUS GENERIC INTERCOOLER ..............D/22 REAR CAB LIGHTS SWITCH (OPTIONAL) ......................C/40 REAR HYDRAULIC SOCKETS (OPTIONAL) ......................C/43 REAR LIGHT ................................D/45...
Page 226 Mod. Dedalus Alphabetical Index SAFETY STICKERS ..............................B/20 SAFETY STICKERS ..............................B/46 SEAT ..................................C/10 SEAT BELTS ................................C/11 SPIRIT LEVELING ..............................C/25 START UP USING AUXILIARY BATTERIES ......................B/23 STARTING THE VEHICLE ............................B/7 STEERING CONTROL LEVER (USE) ........................C/34 STEERING SELECTOR ............................C/35 STEERING WHEEL (ADJUSTMENT) ........................C/9 STEERING WHEEL (ADJUSTMENT) ........................C/9...
Page 228 - Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 - Fax . S A T +39 0522 869744 www.dieci.com - E-mail: service@dieci.com...

Dieci Dedalus Operation And Maintenance Manual

Quick Links

Need help?

Questions and answers

Related Manuals for Dieci Dedalus

Summary of Contents for Dieci Dedalus

Table of Contents