Page 1 APOLLO MINI AGRI MAINTENANCE MANUAL 1300 888 479 1/5 Melito Court, Prestons NSW sales@dieciaustralia.com.au www.dieciaustralia.com.au...
Page 2 1 | Info 1 Info www.dieci.com Dieci s.r.l. VIA E. MAJORANA, 24 42027 MONTECCHIO E. (RE) ITALY TEL. ++39 0522869611 FAX ++39 0522869744 email: info@dieci.com Fully paidup share capital € 10.000.000,00 Companies Register C.R. No. 01283560686 Economic and Administrative Index C.R. No. 204278 Tax Code 01283560686 VAT no. 01682740350 Each vehicle is provided with: – Copy of this manual – A copy of the use and maintenance manual of the engine prepared by the manufacturer – A copy of the use and maintenance manual for each device or equipment which is installed on this vehicle.
Page 3 NOTICE Reproduction of all or part of the contents of this manual and any multimedia attachment. Dieci s.r.l. will protect the ownership rights of these materials. CAUTION A copy of this manual must always be available to the operator on the vehicle.
Page 4: General
When used normally, the machine performs loads lifting and positioning by extending/ retracting, lifting/ lowering the boom. WARNING Any other use is considered contrary to the intended use by DIECI s.r.l. which, therefore, can not be responsible for damage to objects and the machine itself, or injury to persons that might derive from misuse.
Page 5: Identification Of The Machine
Info | 1 1.2 Identification of the machine 1506401 1506402 1506403 1506404 1506405 Vehicle model (fig. 1506401) ............. Year ............. Serial number of the chassis (fig. 1506402) ............. Serial number of the engine (fig. 1506403) ............. Serial number of the cab (fig. 1506404) ............. Serial number of the transmission (fig. 1506405) ............. Owner / Operator ............. Address of the Dealer or Agent ............. Delivery date ............. Warranty expiry date ............. Equipment code Serial number Year ........
Page 6 1 | Info Equipment code Serial number Year ..............................................................AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 7: Letter
Letter | 2 2 Letter Dear Customer, congratulations and thank you for choosing DIECI. This Use and Maintenance Manual has been written to help you fully appreciate your vehicle. We strongly recommend that you read this manual in its entirety before using the vehicle. It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of your DIECI vehicle. You will learn about its features and special practical information in addition to information about its maintenance, driver and operation safety to help maintain your DIECI vehicle over time.
Page 8: Table Of Contents
Contents Dieci Contents 1 Info ......................................... 2 General................................................. 4 Identification of the machine ........................................ 5 2 Letter...................................... 7 3 Introduction .................................... 15 Manual structure............................................ 15 Purpose and content .......................................... 15 Preservation .............................................. 15 Recipients................................................ 15 3.4.1 Training............................................ 15 3.4.2 Training............................................ 16 3.4.3 Qualification.......................................... 16 Terms, units of measurement and abbreviations used ............................ 17 Symbols used.............................................. 19 3.6.1 Symbols key in manual...................................... 19 Machine general warnings........................................
Page 9 Dieci Contents Personal protective equipment...................................... 29 5.3.1 Protective clothing ........................................ 29 5.3.2 Protect yourself against noise ................................... 30 5.3.3 Protections against objects falling from height............................. 30 5.3.4 Protect yourself from flying fragments................................ 30 Preparing for accidents........................................... 31 5.4.1 First Aider Tasks .......................................... 31 5.4.2 Emergency call.......................................... 31 5.4.3 Traumas ............................................ 32 5.4.4 Hemorrhages .......................................... 32 Preventing fires and accidents...................................... 32 5.5.1 Risks of fires ........................................... 32 5.5.2 Risks of inhaling gas......................................... 33 5.5.3 Risks of batteries exploding .................................... 34 5.5.4 Residual risks.......................................... 34 5.5.5 Contact with dangerous substances ................................ 35...
Page 10 Contents Dieci 6.1.4 Safety stickers position in the cab................................... 61 Reference to safety devices........................................ 61 7 Vehicle description .................................. 62 Left side description .......................................... 63 Right side description.......................................... 64 Engine description............................................. 65 Cab description............................................ 66 8 Components description ................................ 67 Cab.................................................. 67 8.1.1 ROPS FOPS Cab........................................ 67 8.1.2 Door opening .......................................... 68 8.1.3 Climbing in/out .......................................... 68 8.1.4 Door glass............................................ 69 8.1.5 Rear glass ............................................ 70 8.1.6...
Page 11 Dieci Contents Joystick................................................ 113 8.7.1 Joystick with mechanical deadman button ............................ 113 8.7.2 Joystick for man basket prearrangement.............................. 117 8.7.3 Joystick error list ........................................ 118 Continuous oil function * ........................................ 121 8.8.1 Continuous oil function on Joystick with mechanical deadman..................... 121 8.8.2 Continuous oil function for vehicles with man basket function .................... 122 Rear hydraulic sockets *........................................ 123 8.10 Hydraulic sockets and electrical contact on boom head * .......................... 124 8.11 Electrical contact on boom head *.................................... 125 8.12 Trailer descent *............................................ 126 8.13 Quick coupling............................................ 127 8.14 Electronic hand throttle ........................................ 128 8.15 Safety rod............................................... 128 8.16 Wheel wedge.............................................. 129 8.17 Block valves .............................................. 129 8.18 Diagrams notebook .......................................... 130 8.18.1 Capacity diagrams ......................................... 130...
Page 12 Contents Dieci Fork shifter .............................................. 171 9.7.1 Fork shifter installation ...................................... 171 9.7.2 Fork shifter description ....................................... 171 9.7.3 Fork shifter installation ...................................... 172 9.7.4 Fork shifter maintenance.................................... 172 9.7.5 Fork shifter use......................................... 173 9.7.6 Fork shifter hydraulic diagram.................................. 174 Bucket ................................................ 175 9.8.1 Buckets identification...................................... 175 9.8.2 Buckets description....................................... 175 9.8.3 Buckets safety stickers ...................................... 175 9.8.4 Bucket use........................................... 176 9.8.5 Tilting indicator use....................................... 177 9.8.6 Buckets Safe Working Procedures................................ 177 Equipment lifting............................................ 179 9.10 Equipment transport.......................................... 179 10 Emergency procedure ................................ 180 10.1 Vehicle towing ............................................ 180...
Page 13 Dieci Contents 11.12.1 Hydraulic oil: Check and replacement .............................. 203 11.12.2 Internal hydraulic oil intake filter: Replacement.......................... 204 11.12.3 External hydraulic oil intake filter: Replacement.......................... 205 11.13 Brakes maintenance.......................................... 205 11.13.1 Brake: Inspection........................................ 205 11.13.2 Brake: Coolant level check .................................... 206 11.14 Wheel maintenance.......................................... 206 11.14.1 Epicycloidal reduction gear oil: Check and replacement...................... 206 11.14.2 Wheel nuts tightening ...................................... 207 11.14.3 Tires .............................................. 208 11.15 Lighting................................................ 210 11.15.1 Headlight............................................. 211 11.15.2 Tail light ............................................ 212 11.15.3 Work light *.......................................... 212 11.15.4 Led work light*......................................... 213 11.16 Window washer fluid tank ........................................ 213 11.17 Ventilation system maintenance .................................... 214...
Page 14 Contents Dieci 17.3 Restarting the vehicle .......................................... 232 18 WASTE DISPOSAL ................................... 234 18.1 Ecological considerations........................................ 234 18.2 Protect the environment ........................................ 234 19 Demolition.................................... 235 20 Wiring diagram .................................. 236 20.1 Components legend .......................................... 236 20.2 Wiring diagram sheets .......................................... 241 20.3 Fuse box ................................................. 252 20.4 Engine compartment fuses........................................ 253 21 Hydraulic diagram.................................. 254 21.1 Components legend .......................................... 254 21.2 Hydraulic diagram............................................ 255...
Page 15: Introduction
The instruction manual must be kept near the equipment available to the Users (in the cab or on the equipment where set up) inside a dedicated envelope, protected from liquids and anything that might make it illegible. If the manual becomes creased and/or be, even partially, damaged or illegible or in case of loss of the manual, it must be replaced immediately by contacting the Dieci Technical Assistance Service, giving the details of the manual found on the first page of the manual. 3.4 Recipients This manual is addressed to the following persons: – Operator: instructed person, trained with specific theoreticalpractical course concerning use of the vehicle or equipment...
Page 16: Training
3 | Introduction All vehicle or equipment users must have all necessary information, training and education in relation to the correct use conditions of the means and foreseeable anomalous risks. The information, training and educating must be implemented upon introduction of new work equipment and for each work equipment available to users. NOTICE Ensure to respect the current laws and Standards in the selling country of the machine with regard to information, training and educating of personnel to use the vehicle and its equipment. The employer is obliged to inform personnel on the following topics related to safety during use: –...
Page 17: Terms, Units Of Measurement And Abbreviations Used
Introduction | 3 – Have been adequately trained on the use and maintenance of the vehicle and equipment – Have been judged suitable by the employer to carry out the work entrusted to them – Are able to understand and interpret the manual and the safety requirements – Know the emergency procedures and their activation – Have the ability of activating the specific type of vehicle or equipment – Are familiar with the specific standards of the case – Have understood the operational procedures defined by the Manufacturer of the vehicle or equipment 3.5 Terms, units of measurement and abbreviations used DECIMAL METRIC SYSTEM (IS) ENGLISH IMPERIAL SYSTEM (IMP) NAME SYMBOL NAME SYMBOL SURFACE square meter square foot ELECTRICITY Ampere Volt...
Page 18 3 | Introduction liter UK gallon UK gal TIME hour hour minute minute second second VOLUME PER TIME cubic meter per minute /min cubic foot per minute /min liter per minute l/min UK gallon per minute UK gal /min SOUND POWER AND ACOUSTIC PRESSURE decibel AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 19: Symbols Used
NOTICE DIECI s.r.l. reserves the right to carry out possible modifications to the vehicle or accessories for technical or commercial reasons without prior notice. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 20: Equipment General Warnings
Only equipment CE certified by the relative manufacturer can be used on DIECI machines, as well as equipment approved or falling within the technical limits set out by DIECI S.r.l. Before commissioning any kind of accessory make sure about its compatibility with the operating machine and about the calibration of the safety system related to the accessory used.
Page 21: Intended Use
DIECI S.r.l. liability shall not be involved if equipment use or modifications do not comply with the above mentioned requirements. 3.9 Intended use The ...
Page 22: Manufacturer
3 | Introduction – The manufacturer also reserves the right to make any changes to the machine for any technical and commercial requirement without notice. 3.13 Manufacturer DIECI s.r.l. Via E. Majorana, 2/4 42027 Montecchio Emilia (RE) ITALY Tax Code 01283560686 VAT No. 01682740350 Tel. +39 0522 869611 Fax +39 0522 869744 email: info@dieci.com AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 23: Certification And Ce Marking
: Via E. Majorana, 2-4- 42027 Montecchio Emilia (RE), Italia Name and address of the person authorized to compile the technical file: Mr. ENNIO MANGHI at DIECI SRL- Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE), Italia Declares that: The telescopic elevator Type ****** (********** **.**) Serial number **********...
Page 24: Warranty
DIECI s.r.l. shall handle the application of the aforementioned guarantees. 4.2 Warranty: duration The DIECI s.r.l. company guarantees its products for 12 months from the date of delivery to the customer user or to the Dealer/Distributor. If the vehicle is stored for long periods by the Dealer/Distributor at the time of sale to the customer, the Service Center will reserve the right to verify guarantee activation.
Page 25: Warranty: Validity
Repairs made under guarantee or not, and parts replaced during repair work, are guaranteed for 3 months from the date of repair or installation, even if the original guarantee has expired. 4.5.5 Intervention campaigns for faulty products The replacement procedures of parts acknowledged to be faulty will be agreed upon by DIECI s.r.l. and its distributors/dealers/authorized workshops. These intervention campaigns can be followed directly by DIECI s.r.l. suppliers, who are responsible for supplying the components to be replaced (interventions authorized by DIECI s.r.l.). The above interventions will be preceded by written communication from DIECI s.r.l. to its purchasers. Only DIECI s.r.l. can decide the intervention method (repair, replacement or modification). 4.6 Warranty: intervention request 4.6.1 Guarantee: claim...
Page 26: Obligation Of Vehicle Downtime
4.7 Non-activation, failure to grant, termination 4.7.1 Warranty: failure to grant The guarantee is not granted: – If the defect is not reported as described and within the established time limit. – If the customer does not comply with DIECI s.r.l. request to return the faulty parts replaced during the repairs. – If the customer has not complied with the obligation to stop using the vehicle after making a claim, limited to damages caused by noncompliance. 4.7.2 Guarantee: termination The guarantee is terminated:...
Page 27: Safety Regulations
MAY ALTER YOUR REFLEX AND REACTION TIME. DIECI s.r.l. is not liable for damage caused by negligent use of this vehicle or the equipment even if said damage is not a result of intentional improper use. Everything possible has been done during the design and construction phases of vehicles and accessories to make your job as safe as possible.
Page 28 5 | Safety regulations – Do not use the vehicle without having first read and understood all parts of this manual, and without having attended an adequate training course. – Do not drive the vehicle when hands or shoes are wet or dirty with grease or greasy substances. – Verify that all safety devices function before using the vehicle. The operator must always maintain control of the vehicle state and operation. – Use the acoustic warning device or other signals to alert people in the area before starting up the vehicle. – Inspect control instruments immediately after start up, while the engine is hot and at regular intervals during use, in order to promptly recognize and resolve any malfunctions.
Page 29: Safety Indications
5.2 Safety indications CAUTION Carefully observe and follow all safety signals on the vehicle and on the equipment and read all safety messages in this manual. – The safety signals must be installed, maintained and replaced when necessary. – If a safety signal or this manual is damaged or missing, order a replacement from the DIECI s.r.l. dealer in the same way in which spare parts are ordered (be sure to communicate the model and serial number of the machine when placing the order). – Learn how to correctly and safely operate the vehicle and the accessories and their relative controls. – Allow only trained, qualified and authorized personnel to operate the machine and installed accessories. – Keep the vehicle and accessories in appropriate working conditions.
Page 30: Protect Yourself Against Noise
5 | Safety regulations It is mandatory for the operator, before starting to work, to learn from the safety manager or the site manager which are the possible risks of the work and which accident prevention clothes he must wear. CAUTION Always use PPE that is appropriate for the type of work to be performed. The Personal Protective Equipment used by the operators can have different characteristics, depending on the type of construction site and risks present in the work place. DANGER Danger of crushing Pay attention to moving parts to avoid danger of crushing or dragging of the lower and upper limbs.
Page 31: Preparing For Accidents
Safety regulations | 5 5.4 Preparing for accidents – Always be prepared in the event of a fire or an accident. – Keep a fire extinguisher and first aid kit at hand. (Not supplied by the manufacturer, "optional accessories"). – Carry out periodic inspections to ensure that the first aid kit contains all necessary items; replenish content if necessary. – To properly use the extinguisher, carefully read the instructions located on the extinguisher. – Carry out periodic inspections and maintenance (six monthly) to ensure that the extinguisher is ready for use at any given moment. – Create priority procedures to deal with fires or accidents. – Keep emergency telephone numbers (doctors, ambulance, hospital and fire brigade) clearly visible and near the telephone.
Page 32: Traumas
5 | Safety regulations 5.4.3 Traumas Distortions, dislocations and fractures: Immobilize the joints in the position after the trauma, using bandages or storage, supporting the analgesic position of the injured party without attempting dangerous manoeuvres. Apply the cold (with bag of ice or other systems). In case of exposed fracture, cover the wound using a sterile gauze pad, after having pressed at a distance on the specific points the relative hemorrhage. Contusions, crushing: In case of contusions and/or crushing of ends of the upper and lower limbs (fingers, hand, feet, etc.) it is advised to immediately place the limb underneath running water (cold) and apply ice. Also check for wounds and/or cuts in the hit area and, if necessary, disinfect with the due precautions.
Page 33: Risks Of Inhaling Gas
Safety regulations | 5 – To avoid oil or diesel leaks, make sure that there are no loose or missing clamps, no twisted tubes and no tubes that rub up against each other. – Do not bend any tubes/pipes under pressure. – Never install damaged tubes. – Do not weld tubes or pipes containing inflammable liquids. – Do not use a torch head to cut tubes or pipes containing inflammable liquids. DANGER Short circuits may cause fires. – Ensure that there are no short circuits. – Clean and interrupt all electrical connections. – Check before each work shift that there are no loose, twisted, hardened or damaged wires. DANGER Fuel, oil, grease, waste, deposits or accumulated dust or other components can cause a fire. –...
Page 34: Risks Of Batteries Exploding
5 | Safety regulations 5.5.3 Risks of batteries exploding DANGER The gas of the batteries may explode. a) Keep any sparks, open flames or lit cigarettes away from the upper part of the battery. b) Never place a metal object between the terminals to check the battery charge. Use a voltmeter or a densimeter. c) Do not create sparks in the battery connection during recharging phases or starting the engine with auxiliary battery. d) Do not charge the batteries if they are extremely cold, extremely hot or damages as they might explode. e) Heat the batteries up to 16°C. f) The electrolyte in the batteries is an extremely corrosive acid. g) Should the battery explode, the electrolyte may be sprayed in the eyes with the possibility of causing blindness. h) Ensure to be wearing protective goggles when carrying out maintenance on the batteries. i) Do not overturn or tilt the battery as acid could come out. 5.5.4 Residual risks DANGER Damage may be caused by entanglement in moving parts.
Page 35: Contact With Dangerous Substances
Safety regulations | 5 Use a piece of cardboard to check for any leaks; make sure your hands and body are adequately protected against pressurized fluids. Wear a face mask or accidentprevention goggles to protect your eyes. Should there be an accident, seek medical attention immediately. Any fluids that penetrate the skin must be removed surgically within a few hours to avoid infections. DANGER Electrocution All maintenance and/or adjustment interventions on powered parts must be carried out only and exclusively by qualified and adequately trained personnel. DANGER Risk of slipping. During on-site operations, the areas around the equipment may have debris and liquid (oil, water, etc.) that might make the floor slippery.
Page 36: Storing Dangerous Liquids
5 | Safety regulations 5.6 Storing dangerous liquids DANGER Flammable material danger. All fuels, most lubricants and some anti-freezes are inflammable. Handle fuel with care, it is easily inflammable. If fuel is ignited, there may be an explosion and/or a fire. WARNING All fluids must be kept out of the reach of children and incompetent persons.
Page 37: Warnings For Safe Working
Safety regulations | 5 5.7 Warnings for safe working 5.7.1 Ensuring the vehicle is clean – Clean the windows, lights and rearview mirrors – Clean dirt and waste away from the engine, joints and radiator – Make sure the cab steps and the handle are clean and dry – Clean all safety stickers and manoeuvring instructions. Replace any stickers that are illegible or missing WARNING If the vehicle or equipment is not in perfect working order its operation is strictly prohibited. NOTICE For the cleaning procedures, refer to the "CLEANING"...
Page 38: Passengers Transportation
5 | Safety regulations 5.7.4 Passengers transportation Only the operator must be on board the vehicle, passengers are not admitted. Passengers may obstruct the operator's view, causing an unsafe operation of the vehicle. WARNING Carrying people on or lifting people up with the vehicle is strictly prohibited unless the vehicle is equipped with an elevation work platform and has a special certificate of conformity regarding the transport of people.
Page 39 Safety regulations | 5 – The user and signaler are aware of the hand signals to be able to interact between them – That everyone follows the directions given by the person in charge of signaling – The signaler must be easily identified by the user of the vehicle – The signaler must wear or hold one or more adequate recognition elements, like: jacket, helmet, sleeves, bracelets, signal paddles – The recognition elements must be bright colored, preferably one, and reserved exclusively for the signaler. Movement Meaning Description Start Attention Order The two arms are open horizontally, the palm of the taking hands forward Stop ...
Page 40: Working With The Danger Of Falling Masses And Objects
5 | Safety regulations Movement Meaning Description Vertical distance The hands, one on top of the other, indicate the distance Horizontal distance The hands, one next to the other, indicate the distance Forward Both arms are folded, the palms of the hands backwards and the forearms make slow movements towards the body Move back Both arms are folded, the palms of the hands forward and ...
Page 41: Working Near Electrical Lines
Safety regulations | 5 – Mount suitable safety panels to protect the operator – Always close windows – Always ensure that other operators nearby are at a safe distance and cannot be hit by bouncing or falling objects. – Pay careful attention to crumbling walls, landslides, falling material or objects from the installed equipment, that may hit the cab, the protective structure or windows, causing damages to the vehicle and to the operator.
Page 42: Working Under The Snow
The vehicle can only be used with sufficient lighting in the work area. NOTICE There are several ways to improve visibility in conditions of poor lighting. Contact your local DIECI s.r.l.dealer. 5.7.11 Working in closed areas or dangerous atmospheres It is FORBIDDEN to use the machine in: –...
Page 43: Reduce Vibrations
Safety regulations | 5 – Protected environments such as refineries. CAUTION The vehicle must be appropriately modified and certified to work in environments with an explosive atmosphere. The vehicle can only be used in a tunnel if it has been declared suitable for these environments. 5.7.12 Reduce vibrations Consider the following recommendations to reduce the vibration exposure of the operator: –...
Page 44: Working In Windy Conditions
– The height of the extended boom: the higher the boom is raised vertically, the higher wind speed becomes. – Load bulk area: the more space the load occupies, the more the wind force is felt. Strong wind DIECI telehandlers can be used up to a wind speed of 45 km/h (12.5 m/s) Km/h, equal to 12.5 m/s (No.6 on the Beaufort scale) measured on the ground. At 10°C temperature, wind with a speed of 32 km/h (8.9 m/s) Km/h it seems that exposed parts of the body have a temperature of 0°C. The higher you climb the faster the wind speed and the more the sensation of pressure drop increases.
Page 45: Assessing The Consistency Of The Work Ground
Safety regulations | 5 5.9 Assessing the consistency of the work ground The ground on which the vehicle can be positioned must be able to support the vehicle and its maximum bearing capacity. DANGER Danger of tipping The sinking of the machine base support may cause the vehicle tilting. CAUTION Contact a qualified technician to assess the consistency of the ground according to the regulations in the country of use of the vehicle.
Page 46: General Warnings For Moving The Load
5 | Safety regulations 1505331 WARNING Check the vehicle is leveled before using the boom on sloped ground. Do not stop and leave the vehicle parked on a slope exceeding 15%, even with the parking brake engaged. 150534-2 150534-3 150534-4 150534-1 –...
Page 47 Safety regulations | 5 – Handle the vehicle with the boom raised only in exceptional circumstances. In these circumstances, operate with due prudence, reduce speed as much as possible and brake delicately. Make sure that visibility is always sufficient. If necessary, ask an operator on the ground to guide you for the operations. – Reduce the speed as much as possible and brake gently during handling operations. WARNING Do not handle loads while the vehicle is moving. Avoid passing over unstable objects. Remove dangerous, unstable objects instead of passing over or around them. Also avoid holes and ditches that might make the load jolt.
Page 48: Use Of Cables, Ropes And Slings
It is strictly forbidden to lift or move load fastening ropes or chains only to the vehicle's accessory holder plate, to forks or to any other equipment not designed for this purpose. Various equipment setup for lifting, provided with suitable hooks for the use of cables, chains and straps are available. For further information contact your Dieci dealer. To keep the suspended load from swaying while being handled, the load can be fixed to the anchoring eyebolts of the vehicle while being transported. 150535-1...
Page 49: Road Travel
Safety regulations | 5 5.13 Road travel 5.13.1 Road travel warnings CAUTION Before starting the road travel make sure to observe the relevant laws and regulations in the country of use. The road travel requirements are shown on the Vehicle Registration Document. Low beam lights must be on even during the day and in streets where there is no obligation to use visual and lighting signaling devices. Ensure correct operation and cleaning of headlights, direction lights and windscreen wipers. WARNING Check the correct position of the rear view mirrors. The objects seen through the rear view mirror are closer than they appear.
Page 50: Momentary Stop
5 | Safety regulations – Make sure that your vehicle is in compliance with local legislation in reference to the presence of the license plate when traveling on the road both at day and at night. WARNING Road transfer with equipment assembled to the fork holding plate is not allowed except those accepted by the legal authority of the country where the vehicle operates.
Page 51 Safety regulations | 5 – Remove the key from the ignition switch. – Lock the hydraulic controls with the special devices (if present). – Close the windows and lock them with the handles. – Close the cab door by key. – Place wedges under the wheels. – Make sure that the vehicle is parked so as not to impede its movement and at least 5 meters away from the railroad tracks. WARNING Do not stop and leave the vehicle parked on a slope exceeding 15%, even with the parking brake engaged.
Page 52: Starting And Stopping The Machine
5 | Safety regulations 5.16 Starting and stopping the machine 5.16.1 General warnings regarding starting up the vehicle CAUTION Do not use the vehicle without having first read and understood all parts of this manual, and without having attended an adequate training course. –...
Page 53: Starting-Up The Engine
Immediately stop using the machine in case of malfunctions or if it does not comply with safety standards. Contact an authorized Dieci s.r.l. workshop if the machine shows malfunctions. Refer to the "Maintenance" chapter for information regarding routine maintenance. NOTICE A thorough inspection is required if the machine is not used for a prolonged period of time.
Page 54: Warm-Up After Starting-Up
WARNING! If other indicators remain on signaling malfunctions or if one of the previous conditions does not occur, do NOT start‐up the engine and refer to the "Maintenance" chapter or contact the Dieci service center. 1. Turn the ignition key (fig. 1505381) to position ”3” to startup the engine. Release the starter within 5 seconds. 2. Release the key once the engine has started. The indicators related to the engine oil pressure and battery charge must go...
Page 55: Causes Of Failed Start-Ups
5.16.6 Causes of failed start-ups Check the following if the engine does not startup: – The parking brake switch is pressed. – The gear selection lever is in the neutral position. – No emergency buttons are pressed. After checking all the previous conditions, remove the cause of failure to start and try the starting procedure again. NOTICE If the problem persists, contact a Dieci after-sales center. 5.16.7 Turn off the vehicle It is recommended to perform the following before switching the engine off: 1. Bring all the control levers to the idle position. 2. Bring the engine to low speed for a few seconds. 3. Turn the ignition key to position "0". AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 56: Safety Devices
6 | Safety devices 6 Safety devices 6.1 Safety stickers 6.1.1 Warnings for safety stickers Some safety stickers have been applied on the vehicle in the positions shown below. Their purpose is to provide a guide for your own and others safety. Before starting to work with the vehicle, check the content and location of the safety stickers turning around the vehicle with this manual in hand. Review the safety stickers with all operators who will use the vehicle.
Page 57 Safety devices | 6 SIGNAL CODE DESCRIPTION AXA1425 Danger, keep a safe distance from the vehicle AXA1425 Danger, moving mechanical parts AXA1425 Danger, stop the engine before performing any maintenance AXA1425 Danger, stop the engine and remove the ignition key during maintenance operations AXA1425 Danger, comply with the safety distances from power lines AXA1427 Indicates where to refuel AXA1431 Indicates the lifting points AXA1432 Indicates the points at which to anchor the vehicle for transport or towing AXA1433 Indicates where to check the hydraulic oil level AXA1434 Indicates where refueling hydraulic oil AXA1435 Danger, moving mechanical parts, do not remove the safety guards and wait that the parts have stopped before carrying out any maintenance AXA1436 Indicates the position of the safety rod for lifting cylinders AXA1438 Indicates vehicle parts that can not be walked on AXA1439 Danger moving mechanical parts AXA1440 Danger of hot steam under pressure escaping AXA1441 Danger of hot surface AXA1492 Indicates the position of the brakes oil tank and the type of oil to use AXH1230‐UK ﴾ENG﴿...
Page 58 6 | Safety devices SIGNAL CODE DESCRIPTION AXA1493 Warning, keep a safe distance AXA1498 Indicates the position and instructions for using the battery cutoff switch AXA1501 Indicates greasing points AXA1506 Compulsory use of seat belts AXA1514 Emergency exit AXA1515 Remove split pin AXA1773 Warning, do not reach high speeds or overrevving the engine in downhill AXA2089 Caution, hydraulic circuit with pressure accumulators AXA2103 Warning, keep a safe distance AXA2430 Do not stand under the forks or transport people with the forks AXA2609 Instructions for joystick with capacitive deadman switch and continuous oil function AXA2610 Instructions for joystick with capacitive deadman switch and continuous oil function and FNR function AXA2613 Instructions for joystick with standard mechanical deadman switch AXA2614 Instructions for joystick with mechanical deadman switch and continuous oil function AXA2751 Instructions for joystick with mechanical deadman switch and continuous oil function and FNR function AXA1803 Instructions for joystick for standard man basket AXA2633 Instructions for joystick for man basket with continuous oil function...
Page 59 Safety devices | 6 SIGNAL CODE DESCRIPTION AXA2708 Type of oil used in the hydraulic system. SIGNAL CODE DESCRIPTION AXA1428 Indicates the tire pressure AXA1807 Indicates the maximum guaranteed sound power AXA2217 Tires maximum load on the ground (R.max daN=) 4000 AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 60: Safety Stickers Position On The Vehicle
6 | Safety devices 6.1.3 Safety stickers position on the vehicle AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 61: Safety Stickers Position In The Cab
Safety devices | 6 6.1.4 Safety stickers position in the cab 6.2 Reference to safety devices Safety devices Additional information Safety devices 8.1.1 ROPS FOPS Cab 8.1.15 Emergency Lights 8.1.16 Emergency stop 8.1.17 Spirit Level 8.1.18 Emergency exit: Rear glass Parking brake 8.15 Safety rod 8.16 Wheel wedge 8.17 Block valves 8.18 Diagrams notebook 8.18.1 Capacity diagrams 8.18.1.1...
Page 62: Vehicle Description
7 | Vehicle description 7 Vehicle description NOTICE The images used to describe components and controls refer to a complete vehicle with all accessories; these may vary depending on the model and on the configuration chosen. Positions and references used in this manual refer to the machine facing the normal running direction. 150641-1: Front view 150641-2: Rear view 1506413: Left view...
Page 63: Left Side Description
Vehicle description | 7 7.1 Left side description Illustration 1: 1509861: Left side view 1 Cab 2 Air conditioned (optional) 3 Telescopic boom 4 Boom head 5 Tools holder plate 6 Epicycloidal reduction gear 7 Wheel 8 Front axle 9 Rear axle 10 Battery cutoff switch 11 Battery 12 External storage compartment 13 Left front headlight 14 Left rear headlight 15 Boom support rod AXH1230‐UK ﴾ENG﴿...
Page 64: Right Side Description
7 | Vehicle description 7.2 Right side description Illustration 2: 1509881: Right side view 1 Engine hood 2 Telescopic boom 3 Boom head 4 Tools holder plate 5 Fuel filler cap 6 Epicycloidal reduction gear 7 Wheel 8 Rear axle 9 Front axle 10 Rear hydraulic sockets (Optional) 11 Tow hitch (Optional) 12 Right rear headlight 13 Right front headlight AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 65: Engine Description
Vehicle description | 7 7.3 Engine description Illustration 3: 1509841: Engine view 1 Engine hood 2 Muffler 3 Exhaust pipe 4 Support rod 5 Air filter 6 Engine 7 Radiator 8 Engine control unit AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 66: Cab Description
7 | Vehicle description 7.4 Cab description Illustration 4: 150989: Components inside the cab 1 Seat 2 Inching Pedal 3 Brake pedal 4 Accelerator pedal 5 Left instrument panel 6 Diagrams notebook 7 Movement selection lever 8 Steering wheel 9 Window wipers and direction indicators lever 10 Right instrument panel 11 Instrument panel 12 Emergency stop button 13 Ignition key 14 ByPass key 15 Equipment selection key 16 Spirit Level 17 Joystick 18 Steering selection lever 19 Heating lever...
Page 67: Components Description
If the cab has undergone visual damage it must be replaced by consulting the authorized service center or Dieci authorized workshop. The cab is classified as: CATEGORY “1” The cab approved as category "1" does not offer full protection against the ingress of dust, aerosols and vapors. ...
Page 68: Door Opening
8 | Components description 8.1.2 Door opening 8.1.2.1 External door handle The door of the cab is equipped with an external handle “1” (fig. 1509011) with lock. To open the door from the outside: 1. Insert the key into the lock and turn it clockwise/ counterclockwise to engage/disengage the lock. 2. Pull the handle towards yourself to release the door with lock disengaged. 150901-1 NOTICE With lock engaged, the door will not open by the handle.
Page 69: Door Glass
Components description | 8 Use only the appropriate handles and steps to access the cab, do not use the controls and the steering wheel from inside. Climb in and out of the vehicle always turned towards the driver's cab. 150902-1 WARNING RISKS Climbing in and out of the cab is allowed only when the vehicle is stopped with the parking brake engaged. Do not leave the cab with the vehicle in motion. 8.1.4 Door glass To open the door glass (fig. 1509031): –...
Page 70: Rear Glass
8 | Components description 8.1.5 Rear glass To open the rear glass, lift the handle “1” (fig. 1509041) and push the glass outward. The glass is maintained in the open position by the handle. To close the rear glass, pull the handle back in the cab and lower until it until the whole unit is completely locked. 150904-1 WARNING Danger of crushing In case the handle would no longer maintain the open position of the glass, replace it in the shortest possible time. NOTICE The rear glass also serves as an emergency exit, see the "Safety Devices" chapter for more information. 8.1.6 Sunshade The Sunshade is located at the top of the cab (fig. 1509961).
Page 71 Components description | 8 8.1.7.2 Air temperature adjustment To adjust the temperature of air coming out of the vents, move the lever “1” located in the right side of the Cab (fig. 1509911): – Move the lever forward (in the red scale) to increase the temperature. – Move the lever backward (in the blue scale) to decrease the temperature until it is next to the outside temperature. 150991-1 8.1.7.3 Air vents To open the air vents press on one side of these and adjust the air flow direction using the fins or rotating the vent.
Page 72: Air Conditioning
8 | Components description 8.1.8 Air conditioning * NOTICE * Air conditioning is an optional accessory. For a correct use of air conditioning, follow the following steps: 1. Check that all doors and windows are closed. 2. Check that the heater is turned off by moving the lever "1" (fig. 1509953) towards the end of the blue scale. 3. With the engine running, turn on the air conditioning pressing ...
Page 73: Cab Lighting
Components description | 8 8.1.9 Cab lighting To turn on the lighting inside the cab act on the ceiling light pressing one of the ends “1” (fig. 1509061). In the center position the lighting is turned off. 150906-1 8.1.10 12V Socket The 12V180W socket “1” (fig. 1509081) allows to connect direct current devices (battery chargers, cell phones, etc.) 150908-1 WARNING Do not connect users with nominal voltage greater than 12V and power consumption greater than 180W.
Page 74: Steering Wheel
8 | Components description 8.1.11 Steering wheel The steering wheel of the machine allows steering the machine wheels according to the steering mode set. NOTICE Refer to the "Steering selector" chapter. 8.1.11.1 Steering wheel adjustment To adjust the steering wheel angle (fig. 1504011): 1. Turn the steering wheel adjustment lever "1" (fig. 1504012) down to unlock the movements. 2. Push the steering wheel forward or pull it towards yourself to the desired position. 3. Push down or pull up on the steering wheel to the desired height. 4. Turn the steering wheel adjustment lever up to lock the steering ...
Page 75 Components description | 8 8.1.12.1 Direction indicators Move the lever (fig. 1504021): – Towards yourself to indicate a curve to the right (R). – Forward to indicate a curve to the left (L). The indicators only work when the ignition switch is in the position of instrumentation on. The indicator light “1” on the central instrument panel will activate the direction indicators. 150402-1 CAUTION Push the multifunction lever in stand-by position after making the turn, return to the neutral position is not automatic.
Page 76 8 | Components description 8.1.12.4 Window washer Press the button “1” (fig. 1504051) in position “2”, to activate the front window washer. 150405-1 8.1.12.5 Rear window wiper and washer Press the button “1” (fig. 1504061), to activate the rear window washer. 150406-1 Press the intermediate button “1” (fig. 1504062) on the multifunction lever to activate the rear window washer. 150406-2 AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 77: Lights Turning On
Components description | 8 8.1.13 Lights turning on 8.1.13.1 Sidelights and low beam lights To turn on the front and rear sidelights of the vehicle, turn the multifunction lever (fig. 1504071). The lever has 3 stable positions: 0 Lights off 1 Side lights on 2 Low beam lights on 150407-1 When the low beam lights are activated the instrument panel of the vehicle lights on. NOTICE It is possible to turn on the sidelights with the ignition key in "0" position, while it is necessary to bring the ignition key in position "I"...
Page 78 8 | Components description Press the switch "1" (fig. 1504091) located on the canopy instrument panel to turn on the front work light. The warning light on the same switch indicates that the light is turned on. 150409-1 NOTICE To turn on the headlight it is necessary to bring the ignition key in position “I”. 8.1.13.4 Cab rear light * NOTICE * The cab rear light is an optional accessory.
Page 79 Components description | 8 8.1.13.6 Rotating light The rotating light"1" (fig 1504121) must be placed above the driver's cab and must always be in operation both on site and during road use. To activate and position the rotating light, perform the following steps: 1. Clean and dry the top of the driver's cab. 2. Place the rotating light on the cab. 3. Insert the plug of the rotating light into the socket on the 150412-1 rear left side of the cab, under the rear window.
Page 80: Seat
8 | Components description 8.1.14 Seat 8.1.14.1 Deadman seat sensor The vehicle is equipped with a safety system called "deadman" which consists of an electrical microswitch inside the seat cushion “1” (fig. 1504131). 150413-1 CAUTION The engine can be started only if the operator is seated properly in the driving seat and the gear lever is in neutral “N”.
Page 81 Components description | 8 Backrest height To adjust the backrest height (fig. 1504152), lift or lower the top of the backrest. 150415-2 Horizontal position To adjust the seat longitudinally (fig. 1504153), move the lever to the left and slide the seat along the guides. Once established the desired position, release the lever. Perform small movements to make sure that the seat is fastened properly. 150415-3 Horizontal suspension To unlock the horizontal suspension (fig. 1504154), move the lever forward; to lock the suspension move the lever backward.
Page 82 8 | Components description Vertical position To adjust the seat height (fig. 1504155), turn the lever to the symbol“+” printed on this to increase the height or to the symbol “” to reduce the height. 150415-5 Mechanical suspension degree To adjust the degree of suspension (fig. 1504156) turn the knob ...
Page 83 Components description | 8 8.1.14.3 Seat belts WARNING Always fasten the seat belts when operating the machine. The machine is equipped with a cab that can withstand the weight of the machine in the event of rollover (ROPS), it is therefore necessary that the operator remains tied to the seat by the seat belt not to be swept out and possibly crushed.
Page 84: Emergency Lights
8 | Components description To remove the belt it is necessary to: 1. Press the red button “1” on the buckle “2”. 2. Then remove the latch plate “3”. 1504163 WARNING Drive the vehicle only with safety belt properly worn, fastened and adjusted. Operating without the seat belt fastened increases the risk of accidents. Do not use damaged or worn seat belts.
Page 85: Emergency Stop
Components description | 8 8.1.16 Emergency stop In emergency conditions, the machine can be stopped using the Emergency stop button in the cab (fig. 1504201); the stop occurs immediately. 150420-1 CAUTION It is recommended to use the emergency stop button only in case that there is an immediate danger to the operator, to the load and/or to the integrity of the machine. The pressure exerted on the emergency stop button activates the power supply cuoff and the consequent complete shutdown of the machine and any connected equipment.
Page 86: Emergency Exit: Rear Glass
8 | Components description 8.1.18 Emergency exit: Rear glass The rear glass of the cab (fig. 1504221) can be used as an emergency exit in case the vehicle doors are locked. To open the window fully, slide the fastener to "1" and push the glass outward. The fastener must always be positioned as shown in the figure during normal work operations. 150422-1 DANGER Danger of crushing. It is prohibited to fully open the glass during the use of the vehicle, because of the shearing risks between the boom and the chassis.
Page 87: Parking Brake
Components description | 8 – Hold the steering wheel with both hands – Push your feet strongly on the floor, keeping them within the driver's seat – Tilt your body in the opposite direction to that of the fall – To avoid head impact, move your head as much as possible towards the steering wheel 8.2 Parking brake To engage the parking brake, press the switch to "1" (fig. 1504541). 1504541 The parking brake properly engaged is indicated by the lighting of the switch and the warning light on the instrument panel of the vehicle (fig. 1504542). With the parking brake engaged, the machine cannot move; the hydrostatic transmission is switched off and the wheels are 150454-2 braked.
Page 88: Braking Circuit Errors List
8.2.1 Braking circuit errors list NOTICE In case the machine is in error, contact a Dieci service center to solve the problem, indicating the error code reported. For more information about the errors display, refer to the "Central instrument panel" chapter.
Page 89: Deactivating The Parking Brake Manually
Components description | 8 8.2.2 Deactivating the parking brake manually The parking brake must be disengaged directly on the front axle with the engine off to allow the vehicle to be towed: – Place safety wedges under the wheels to prevent the vehicle from moving suddenly. – Unscrew the lower protection casing (if present). – Loosen the bolts on both sides “A” and “B” (fig. 1505601) of the central body of the front axle using a 24 spanner. – Loosen the bolts just enough to be able to slip off the “U shaped" shims (fig. 1505602 and 1505603). – Tighten the previously loosen bolts all the way down. In these conditions it is possible to tow the vehicle. 150560-1 150560-2 150560-3 DANGER Never use the vehicle with the negative parking brake disengaged/disconnected.
Page 90: Matrix Evo Instrument Panel
8 | Components description 8.3 Matrix EVO instrument panel 8.3.1 Components Illustration 5: 1504251 Instrument panel components Position Indicator light Description UP button DOWN button OK button MENU key Display Tachometer indicator ...
Page 91: Initial Check
Components description | 8 Position Indicator light Description Flashing Brakes oil low level Fixed Braking system failure Green Fixed Yellow Fixed Slow gear engaged * Yellow Fixed Fast gear engaged * Yellow Fixed Front axle wheels alignment * Yellow Fixed Rear axle wheels alignment * Green Fixed Backward movement engaged Not used Blue Fixed High beam Green Fixed Direction indicators Green Fixed Side lights ...
Page 92: Home
8 | Components description 8.3.3 Home The Home screen (fig. 1504281) is the standard display, containing the information required by the operator to use the vehicle. 150428-1 Position Description Longitudinal momentum indicator [} 98] Longitudinal momentum indicator [} 98] General alarm icon [} 93] Service [} 95] ByPass key [} 99] Not used Outriggers movement Not used Not used Clock and clock setting [} 95] Hour meter [} 96] Not used AXH1230‐UK ﴾ENG﴿...
Page 93: Central Instrument Panel: Menu
Components description | 8 8.3.4 Central instrument panel: Menu From the Home screen, it is possible to access the menu (fig. 1504291) pressing the MENU key. Use the UP and DOWN buttons to scroll through the menu items and press the OK button for 3 seconds to make a selection and go to the related page. 150429-1 The menu items are: Clock setting...
Page 94: Active Errors
8 | Components description General alarm icon Acoustic signal Condition Intermittent Generator, battery failure Intermittent Engine oil low pressure Intermittent Engine air filter clogging Intermittent Hydrostatic oil filter clogging Intermittent Intermittent Continuous Reached engine overspeed limit Intermittent Continuous Reached maximum speed limit 8.3.6 Active errors The presence of errors will be reported by the general warning icon, by the acoustic signal lasting 1.5 sec. and by the displaying of the error code on the Home screen instead of the time.
Page 95: Service
– Press the MENU button, – Select the Service icon, – Press the OK button. To return to the Home screen, simply press the MENU button or select the BACK icon "1" and press the OK button. 150434-2 NOTICE Contact the Dieci technical service to perform maintenance and reset the Service hour counting. 8.3.8 Clock and clock setting On the home screen there is the indication of the time next to the related icon (fig. 1504391). 1504391 To adjust the time it is necessary to (fig. 1504392): – Press the MENU button, – Select the clock setting icon, – Press the OK button, –...
Page 96: Hour Meter
8 | Components description 8.3.9 Hour meter On the home screen there is the indication of the hour meter next to the related icon (fig. 1504401). The separation of the decimal point flashes when the hour meter 1504401 is active. 8.3.10 Check page The Check page allows to check some parameters of the vehicle: – Boom absolute angle value (a) – Boom extension values (L) – Lateral direction tilt value (x) – Longitudinal direction tilt value (y) To access the Check screen it is necessary to: (fig. 1507501): – Press the MENU button, – Select the Check icon, –...
Page 97: Anti-Tipping Device
Components description | 8 8.3.12 Anti-tipping device The device detects the longitudinal stability condition of the machine by measuring the residual load bearing on the rear axle. The device is composed of: – Longitudinal momentum indicator “1” and “2” (fig. 1504311) – Bypass key (fig. 1504312) – Operating modes (fig. 1504313) The device is always in operation. The device is not intended for warning about the antitipping risk in case of: 150431-1 –...
Page 98 8 | Components description 8.3.12.1 Longitudinal momentum indicator The tipping indicator is displayed by a bar "1" (fig. 1504351), which indicates the vehicle risk of tipping. 150435-1 The icon “2” has several icons and statuses depending on the working conditions of the machine. Icon Status Condition Steady on Normal work Flashing Prealarm Steady on Alarm AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 99 Components description | 8 8.3.12.2 ByPass key DANGER Danger of tipping The ByPass Key must be used only if all of the following conditions occur: a) In case the maximum tipping limit and danger of vehicle overturning has been reached. b) By skilled and properly trained personnel c) For short periods of time d) In case it is not possible to restore the safety conditions through the roller on the joystick to retract the boom. The ByPass Key (fig. 1504361) is with hold down action, therefore, ...
Page 100 8 | Components description DANGER DO NOT MAKE THE DESCENT OR THE EXTENSION OF BOOM MOVEMENTS AS THEY ARE AGGRAVATING MOVEMENTS FOR THE TIPPING. When using the bypass key, only make the return or the slope of the telescopic boom, bringing this in safety situation.
Page 101 It is forbidden to use the machine with equipment other than that selected using the "Operating mode selector". The equipment applicable to machines in question refer to DIECI price list. Operating mode: Bucket Bucket Mode, boom fully retracted, the antitipping device is automatically disabled. In case the boom is extracted or is subsequently extracted the operation will be with the same mode of the forks.
Page 102 8 | Components description – The device always works properly and only indicates the load status. – With closed boom the acoustic signal is not working to report the status of the load, but it starts operating only for reporting system errors. DANGER If equipment other than that specified being combined equipment is used in "Bucket" mode there is a risk of tilting. Operating mode: Elevating work platform WARNING It is allowed to use the basket from the cab with "forks" operating mode only to return the basket to the ground in the event of illness or injury of the operator is in it.
Page 103 – At this point, check that aggravating movements for the equipment assembled are not permitted. – Check that the stopping occurs at the point indicated in the capacity diagram shown in notebook inside the cab. – In the event that everything is working properly, it is possible to begin the work. 150438-1 DANGER If there are any faults of the safety devices, stop the work until it has been repaired. Contact the Dieci service center. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 104 8.3.12.5 Anti-tipping device errors list NOTICE In case the machine is in error, contact a Dieci service center to solve the problem, indicating the error code reported. For more information about the errors display, refer to the "Central instrument panel" chapter.
Page 105 Components description | 8 Error code Description Too big difference between load rates detected by channels 1 and 2 Outriggers on the ground safety double input consistency error. Closed boom reading safety double input consistency error Mode selector inputs consistency error Exclusion key active at the start up error Movements in block reset input active at the start up error. Frequency feedback signal reading error External actuator 1 feedback signal reading error External actuator 2 feedback signal reading error Analog signal from joystick out of range reading signal error Pressure transducer for joystick reset check reading error CAN BUS messages receiving from the optional external unit error Buttons pressed at the start up error Message Counter error (10FF80E3) Message Timeout error (10FF80E3) Message Counter error (18FFF0E3) Message Timeout error (18FFF0E3) SARL response error, different response value Calibration pin not connected any more during the calibration phase Safe Road Traveling Position inconsistency error Internal errors to the panel available Internal errors to the panel available Internal errors to the panel available AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 106: Transmission
8 | Components description 8.4 Transmission 8.4.1 Movement selection lever CAUTION In order to select a direction of movement, it is necessary to move the movement selection lever towards the steering wheel. This shifting protects the lever from accidental operation. With the movement selection lever in position other than "N", it is not possible to start the engine.
Page 107: Service Braking Pedal
Components description | 8 NOTICE If the operator is not sitting properly in the driver's seat, the transmission is automatically switched off. To continue moving the vehicle, the operator must sit in the driver's seat and set the movement selection lever in position "N".
Page 108: Inching Pedal
If the warning light (fig. 150311-2) turns on intermittently, it indicates a low brake fluid level. If the warning light (fig. 150311-2) turns on in a fixed way, the parking brake is stuck or damaged. Do not use the vehicle until the problem has been solved. Contact a Dieci service center. 8.4.3 Inching Pedal The ...
Page 109: Accelerator Pedal
Components description | 8 8.4.4 Accelerator pedal Press the accelerator pedal “1” (fig. 1507411) to increase the engine speed, when the pedal is released the engine rpm will decrease. The pedal acts directly on the injection pump of the engine. 150741-1 WARNING If while driving, the vehicle exceeds the maximum allowed speed, the "Over speed protection"...
Page 110: Mechanical Steering Selector
8 | Components description 8.5 Mechanical steering selector The steering selector (fig. 1503131) is used to change the wheels steering mode: To select a steering mode, move the lever indicating the corresponding symbol: A - Front-steering wheels This type of steering allows to carry out a steering with only the 2 front wheels. B - Four-steering wheels 150313-1 This type of steering allows to carry out the steering with all 4 wheels, so as to have the smallest turning radius possible.
Page 111: Wheels Alignment Check
Components description | 8 During normal use of the machine, frequently changing the steering modes, it is possible that the wheels are no longer perfectly aligned with each other. To perform a proper wheel alignment, perform the following steps: 1. Stop the machine on a level ground. 2. Select the B or C steering mode 3. Turn the steering wheel until the rear wheels are aligned to the machine.
Page 112 8 | Components description During normal use of the vehicle, frequently changing the steering modes, it is possible that the wheels are no longer perfectly aligned with each other. The wheels alignment check allows to quickly and accurately align the wheels. To align the wheels using the Wheels alignment check function, it is necessary to (fig. 1503151): 1. Stop the vehicle on a level ground. 2. Select the 4wheel or transverse steering mode. 3.
Page 113: Joystick
Components description | 8 8.7 Joystick 8.7.1 Joystick with mechanical deadman button Joystick with standard mechanical deadman button. The Joystick allows you to operate all the telescopic boom movements. It consists of (fig. 1504511): 1. Grip 2. "Deadman" button 3. Extension/retraction roller 4. Services roller 5. Continuous oil function button ** 6. Continuous oil function active led ** ** Components depending on optional equipment or pre arrangements.
Page 114 8 | Components description CONTROL MOVEMENT Extension/retraction roller forwards Boom extension Extension/retraction roller Boom retraction backwards Services roller forwards Oil to the hydraulic coupler selected (color blue or sign “+”) Services roller backwards Oil to the hydraulic coupler selected (color red or sign “-”) NOTICE The joystick controls correspond to proportional movements of the machine. Joystick with capacitive deadman switch with FNR function. The Joystick allows you to operate all the telescopic boom movements.
Page 115 Components description | 8 The active F/R function LED "9" and the active continuous oil function LED "8", flash when the related function is being used. WARNING The F/R roller and the N button do not need the deadman enable to operate To enable the F/R roller (forward / backward) is necessary to maintain the movement of the selector lever in N.
Page 116 8 | Components description CONTROL MOVEMENT Services roller backwards Oil to the hydraulic coupler selected (color red or sign “-”) F/R roller forwards The machine runs in forwards gear F/R roller backward The machine runs in reverse gear N button pressed The F/R function is deactivated and the machine returns to neutral (N) NOTICE The joystick controls correspond to proportional movements of the machine. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 117: Joystick For Man Basket Prearrangement
Components description | 8 8.7.2 Joystick for man basket prearrangement Joystick with standard mechanical deadman button. The Joystick allows you to operate all the telescopic boom movements. It consists of (fig. 1504521): 1. Grip 2. "Deadman" button 3. Extension/retraction roller 4. Services roller 150452-1 CAUTION The deadman joystick function prevents any accidental movements of the boom. The Joystick is with mechanical "deadman" sensor: to enable its operation it is necessary to hold down the deadman button "2"...
Page 118: Joystick Error List
8.7.3 Joystick error list NOTICE In case the vehicle is in error, contact a Dieci service center to solve the problem, indicating the error code reported. For more information about the errors display, refer to the "Central instrument panel" chapter.
Page 119 Components description | 8 CODE COMPONENT ALARM 090.E4 Power supply +5Vdc Output voltage lower than the lower limit of operation of the Joystick and of the rotation sensor (Control Unit Malfunction) 091.E4 Output voltage higher than the upper limit of operation of the Joystick and of the rotation sensor (Control Unit Malfunction) 101.E4 SWITCH JOYSTICK ENGINE START with deadman switch not released or broken 110.E4 Roller JOYSTICK Redundancy control out of tolerance 111.E4 At least one signal out of range 114.E4...
Page 120 8 | Components description CODE COMPONENT ALARM 190.E4 Transmission Disconnect Not commanded but a current consumption exceeding the Command threshold has been detected (Control Unit Malfunction) 192.E4 Output commanded but the control unit detects a high consumption (Control Unit or Distributor Malfunction) 200.E4 Extension OUT distributor Not commanded but a current consumption exceeding the solenoid valve command threshold ...
Page 121: Continuous Oil Function
Components description | 8 8.8 Continuous oil function * NOTICE The oil continuous function is an accessory option. The continuous oil function allows to maintain a constant volume of oil passing through the hydraulic sockets without acting consistently on the selector of the joystick. DANGER Do not change the hydraulic couplers selection while using the continuous oil function; the hydraulic coupler would begin to work directly according to the flow set by the function.
Page 122: Continuous Oil Function For Vehicles With Man Basket Function
8 | Components description 8.8.2 Continuous oil function for vehicles with man basket function To enable the continuous oil function it is necessary to (fig 150457-1): 1. Select, using the hydraulic couplers switch and the coupler switch on the boom head (if installed), the desired hydraulic coupler on which to activate the function. 2. Use the joystick control used for services (service roller or lever) to set the desired oil flow rate.
Page 123: Rear Hydraulic Sockets
Components description | 8 8.9 Rear hydraulic sockets * NOTICE * The rear hydraulic sockets are an optional equipment. The hydraulic sockets switch (fig. 1509901) allows the operator to select which hydraulic switches must be operated by the joystick and is present only on vehicles that are equipped with rear hydraulic sockets. Press the rear hydraulic sockets switch to enable the rear hydraulic ...
Page 124: Hydraulic Sockets And Electrical Contact On Boom Head
8 | Components description 8.10 Hydraulic sockets and electrical contact on boom head * NOTICE * The presence and number of hydraulic sockets and electrical contacts present on the boom head may vary depending on optional equipment. The sockets switch on the boom head (fig. 1502031) has several functions and positions depending on the optional equipment installed on the vehicle.
Page 125: Electrical Contact On Boom Head
Components description | 8 8.11 Electrical contact on boom head * NOTICE * The electric contact on the boom head is an optional accessory. At the socket of the electric contact on the telescopic boom head (fig. 1502041) it is possible to connect: – The plug of the solenoid valve of the Second Additional hydraulic socket – The plug of any equipment installed on the tools holder plate.
Page 126: Trailer Descent
8 | Components description 8.12 Trailer descent * NOTICE * The Trailer Descent is an optional accessory available only on vehicles with closed center distributor. The Trailer Descent allows to use trailers or equipment with singleacting cylinders, with any hydraulic sockets on the vehicle. To put the socket under pressure it is necessary to: –...
Page 127: Quick Coupling
Components description | 8 8.13 Quick coupling NOTICE * The equipment quick coupling is an optional accessory. The equipment quick coupling allows the operator to install and fasten the equipment to the tools holder plate. There are different models of quick couplings for equipment, they can be with a single lock cylinder lock or double lock cylinder, the procedures for use change according to the type of hydraulic system of the vehicle. To use the quick coupling (fig. 1502067) for the equipment installation it is necessary to: 1.
Page 128: Electronic Hand Throttle
8 | Components description 8.14 Electronic hand throttle The hand throttle (fig. 1507431) allows to maintain constant engine revolutions, without pressing the accelerator pedal. – Press the Hand throttle on the top "1" to increase the engine revolutions of 200 rpm. – Press the hand throttle on the bottom "2" to decrease the engine revolutions of 200 rpm. To deactivate the function, press the accelerator pedal. 150743-1 CAUTION With the hand throttle in operation, the machine travel is disabled. CAUTION When turning off the machine, the function must be disabled and the engine must be brought to the minimum speed.
Page 129: Wheel Wedge
Components description | 8 To insert the safety rod "1" (fig. 1504591) operate as follows: – Completely close the extensions of the telescopic boom – Lift the boom to the minimum height necessary to apply the safety rod – Apply the safety rod around the lifting cylinder rod Lock the safety rod by means of the appropriate hooks "2". 150459-1 8.16 Wheel wedge The wheel wedge (fig. 1504601) must be used as a safety measure to prevent accidental or unwanted movements of the vehicle. It is advisable to use them when parking the vehicle during stops along slopes or during maintenance operations.
Page 130: Diagrams Notebook
8 | Components description 8.18 Diagrams notebook The diagrams notebook (fig. 1504621) summarizes the main information for safe use of the machine for easy reference by the operator during the various processing phases. 150462-1 8.18.1 Capacity diagrams The Safe Working Load (SWL) of these machines depends on the extension extent and the boom angle. The capacity diagrams show the maximum height and extent allowed by certain equipment and loads, in order to work safely, without the risk of tipping of the machine during work operations. This machine is however equipped with an antitip device that monitors in real time the status of the load and the risk of tipping of the machine (see chapter "warning device"). It is however necessary to use and adhere to the capacity diagrams in relation to the load and type of accessory used.
Page 131 Components description | 8 – Locate the center of gravity of the load to be moved. The center of gravity may not be at the center of the load. 8.18.1.1 Read the capacity diagrams Illustration 6: 1504641 Capacity Diagram Vehicle name and model Equipment model Equipment model with the indications of center of the load. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 132 8 | Components description For more information, refer to the "Capacity diagrams legend" chapter. Capacity Diagram code Equipment maximum capacity The maximum Capacity of the equipment is also reported by the sticker placed on the equipment itself. Boom angle The boom angle is indicated by the inclinometer on the left side at the end of the boom (if any), or on the display of the antitipping device (if present). Boom extension The boom extension is indicated by letters of the alphabet (“A”, “B”, "C", "D", etc...). The same letters are shown as stickers on the boom extension, so that the user in the cab can know the boom extension by reading the letters on it. Machine operating mode For more information, refer to the "Capacity diagrams legend" chapter. Load height from ground Horizontal distance of the machine load Load weight Machine position 8.18.1.2 Use the capacity diagrams The capacity diagrams indicate the areas in which it is possible to operate with the machine and load in safe conditions.
Page 133 Components description | 8 Knowing the area, the following will be known: – the vertical and horizontal distance to which it will be possible to handle the load – the boom extension and angle values at which it is possible to operate. In order to know the vertical and horizontal distance to which it will be possible to handle the load, use the horizontal and vertical lines that cross the reference area; for example, it will be possible to carry the load at a distance of 3 m from the machine and 4 m in height remaining in safety conditions (position “2”, fig. 1504652). 150465-2 To avoid operating in conditions of tipping danger, use the boom ...
Page 134 8 | Components description Winch method of use: Single Tow Winch method of use: Double Tow Jib with hook (Dimensions) Lattice extension (Dimensions) "Gooseneck" jib (Dimensions) Hook for fork carrier plate Gripper for pipe with pipe locker Cylinders manipulating gripper Wheels manipulating gripper Sheets holding gripper 5 teeth polypgrab gripper Centering layer Negative jib AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 135 Components description | 8 Positive jib Fixed Front basket Extensible Front basket Fixed Trilateral basket Extensible Trilateral basket Trilateral basket (X° = Right rotation Y° = Left rotation) 8.18.1.4 Operating modes legend for capacity diagrams Maximum pressure applied on the ground Prohibition of operating with unleveled machine Stabilizers lowered, 0% extended Stabilizers lowered, 50% extended Stabilizers lowered, 100% extended Prohibited to work on tires Stabilizers lifted AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 136: Water Heater
Remove the water heater power connections before turning on and/or moving the machine. Check the good condition of the power cord before starting up the device. NOTICE In case of malfunction contact the Dieci service center. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 137: Fan Reversal
Components description | 8 8.20 Fan reversal * NOTICE The fan reversal is an optional accessory. The fan reversal allows precisely the radiator fan reversal to clean the radiator from any dirt deposits such as dust and straw. To activate the reversible fan operate on the dedicated button (fig. 1503061). The cleaning cycle is activated automatically pressing the button, which should therefore not be held down. The reversal is carried out automatically without having to stop the machine.
Page 138 8 | Components description 150310-2 WARNING Activating the boom suspension, the boom may have a slight but sudden upward movement. Before activating the boom suspension, make sure that the installed equipment and any load are properly secured to the machine and that there are no people, animals or objects within the operating range of the machine.
Page 139: Kubota Engine Stage Iiia Tier 3
Components description | 8 8.22 Kubota engine Stage IIIA - Tier 3 NOTICE The use and maintenance manual of the engine is an integral part of the documentation supplied with the machine. Consult the engine manual or contact an authorized workshop for maintenance. We recommend that you carefully read the information contained in the instruction manual and comply with them: in this it is possible to avoid accidents, enjoy the manufacturer's warranty and always have an engine in peak operating condition.
Page 140: Equipment
It is strictly forbidden to modify the structure of the equipment or adjust the safety devices of the various tool components. – Only equipment CE certified by the relative manufacturer can be used on DIECI vehicles, as well as equipment approved or falling within the technical limits set out by DIECI S.r.l. The guarantee is void if not approved equipment is used.
Page 141 – The indications given by the antitipping system of the vehicle must be considered valid for standard working conditions, on flat and solid ground with wellfunctioning and properly calibrated equipment. In any case, the values indicated by the capacity diagrams must be respected and never exceeded. – It is mandatory, every time the equipment is used to insert the safety pins to secure the equipment to the tool holder plate. – If a tool holder plate different from the original Dieci model is installed on the vehicle, a residual load will remain on the antitipping device of the vehicle as a safety factor. – Refer to the manual of the manufacturer of the tool holder plate installed if different than the original Dieci tool holder plate. CAUTION When moving the vehicle with equipment or man baskets installed, maintain a speed appropriate to the type of ground.
Page 142: Equipment Pre-Use Checks
9 | Equipment 9.1.1 Equipment pre-use checks NOTICE Refer to the pre-use safety procedures of the vehicle on which the equipment is installed. Before every use and every time new equipment is installed on the machine: – Check that the equipment is properly hooked to all the pins and the hooks are inserted in the correct position.
Page 143 If damage or malfunctioning is detected, comply with the instructions contained in this manual or in the manual of the equipment or basket or contact the DIECI Assistance Center to agree the actions to be taken. If routine or extraordinary maintenance or technical adjustment of the equipment is required, contact exclusively personnel authorized by the DIECI Assistance Center and note the service intervention on the control log.
Page 144: Equipment Installation Procedure
9 | Equipment 9.2 Equipment installation procedure 9.2.1 Dieci Plate To properly install equipment carry out the following operations (fig. 1505071): 1. Remove the safety pin "1" (if installed) by removing the safety pins "2" and lifting the locking pins "3". 2. Place the equipment on a flat not yielding surface, to be able to smoothly engage it with the tool holder plate of the vehicle. 3. Place the vehicle with the boom lowered parallel to the tool.
Page 145 Equipment | 9 DANGER In case, for deformation, the pin and the related safety pin do not reach the required position, it is absolutely forbidden to use the accessory as it may come off and fall to the ground dangerously. DANGER It is forbidden to operate without the safety pin installed on the tool holder plate.
Page 146: Iso" Type Plate
9 | Equipment 9.2.1.1 Safety pin outline Some equipment pieces are provided with two 2position outlines to give the possibility to use the equipment on several models of machines. The outlines are located on both sides of the hooks to the tool holder plate of the machine. To change their position, unscrew the bolts with special keys (fig. 1505081), rotate the outlines and reassemble tightening the bolts with the appropriate tightening torque (see the vehicle use and maintenance manual). 150508-1 DANGER If the outlines are not present on the accessory, the pins of the tool-holder plate have no...
Page 147 Equipment | 9 – Slightly lift the boom and rotate the tool holder plate upwards, making the equipment adhere to the tool holder plate of the vehicle. During this operation, make sure that no person is in the vicinity of the equipment or the vehicle boom. – Turn off the engine and get out of the vehicle. – Fasten the equipment fully lowering the levers "1" in the closed position "B". – Check that the lock cylinders "3" are properly secured in their seats on the equipment "2". – In the event that the equipment needs electrical or hydraulic connections, refer to the chapters "Hydraulic connections [} 149]” and “Electrical Connections [} 155]”.
Page 148 9 | Equipment – Slightly lift the boom and rotate the tool holder plate upwards, making the equipment adhere to the tool holder plate of the vehicle. During this operation, make sure that no person is in the vicinity of the equipment or the vehicle boom. – Refer to the manual of the vehicle in the chapter related to the use of the quick coupling to close the lock cylinders “3”. – Check that the lock cylinders "3" are properly secured in their seats on the equipment "2". – In the event that the equipment needs electrical or hydraulic connections, switch off the vehicle and refer to the chapters "Hydraulic connections [} 149]” and “Electrical Connections [} 155]”. – Once properly fixed the equipment set the correct mode of operation of the vehicle related to the newly installed equipment: –...
Page 149: Hydraulic Connections
Equipment | 9 9.3 Hydraulic connections 9.3.1 Warnings for hydraulic connections NOTICE Before making the hydraulic connections, perform the "Equipment installation procedure" and check the equipment is correctly fixed to the vehicle. Check the hydraulic tubes do not obstruct the movements of the vehicle or of the equipment as it may be damaged.
Page 150: Type Of Hydraulic Quick Couplings
9 | Equipment 9.3.2 Type of hydraulic quick couplings The hydraulic quick couplings at boom head can be of two types: PushPull (fig. 1505091) FlatFace (fig. 1505092) 9.3.3 References for correct connection To make the correct connection of the hydraulic fittings, each hydraulic plug or socket is marked with a color or symbol. – The red plugs must be connected to the red sockets or those with the “+” mark. – The blue plugs must be connected to the blue sockets or those with the “-” mark. Cap and mark on the hydraulic Hydraulic sockets on the boom Rear hydraulic sockets sockets. head (if present). WARNING Equipment with hydraulic connections made incorrectly have movements or functions that do not agree with the operator's controls and can cause damage to other operators,...
Page 151: Push-Pull Couplings Connection
Equipment | 9 9.3.4 Push-Pull couplings connection To connect the PushPull quick couplings to the sockets on the boom head: 1. Perform the equipment installation procedures described in the chapter: "Equipment installation procedure". 2. Turn off the vehicle. 3. In case of closed center distributor, discharge the system ...
Page 152 9 | Equipment 9.3.4.1 Push-Pull couplings connection when connected to a valve To connect the PushPull quick couplings to the valve on the boom head: 1. Perform the equipment installation procedures described in the chapter: "Equipment installation procedure". 2. Turn off the vehicle. 3. In case of closed center distributor, discharge the system residue pressure (refer to chapter Closed center distributor: Relieve the pressure through 150511-1 the trailer Descent button [} 154]).
Page 153: Flat-Face Couplings Connection
Equipment | 9 9.3.5 Flat-Face couplings connection To connect the FlatFace quick couplings: 1. Perform the equipment installation procedures described in the chapter: "Equipment installation procedure". 2. Turn off the vehicle. 3. In case of closed center distributor, discharge the system residue pressure (refer to chapter Closed center distributor: Relieve the pressure through the trailer Descent button [} 154]).
Page 154: Closed Center Distributor: Relieve The Pressure Through The Trailer Descent Button
9 | Equipment 9.3.6 Closed center distributor: Relieve the pressure through the trailer Descent button In case a closed center hydraulic distributor is installed on the vehicle and the is present and the "Trailer descent" button is present: 1. Move the ignition key of the vehicle to position "I” (fig. 1505012).
Page 155: Electrical Connections
Equipment | 9 9.4 Electrical Connections 9.4.1 Warnings for electrical connections DANGER Before making the electrical connections, switch off the vehicle. Do not use the vehicle or the equipment if the electrical cables are worn or damaged, but repair or replace them.
Page 156 9 | Equipment – Disconnect the plug from the dummy socket on the equipment “1” (fig. 1505123) lowering the 2 safety levers “2” (fig. 1505123). – Connect the plug of the equipment on the electrical socket of the boom, fastening it by lifting the 2 safety levers “1” (fig. 1505124). – Once the equipment is properly fixed, turn on the vehicle and set the correct mode of operation of the vehicle related to the newly installed equipment. See the "Equipment selection and operating mode" 150512-2 chapter ...
Page 157: Equipment Removal
Equipment | 9 9.5 Equipment removal To store the accessory, once you finished using it, carry out the following operations: 1. Place the machine on a solid and level ground 2. Position the equipment above a support platform to facilitate the handling and transportation of the single piece of equipment. 3. Lower and extend the vehicle boom of about one meter. 4. Turn off the engine. 5. Remove the electrical connections, if any (see the following chapter) 6.
Page 158: Push-Pull Couplings Removal
9 | Equipment 5. Secure the cover to the socket on the boom “1” (fig. 1505144) through the safety levers (fig. 1505144) 6. Check that the electrical cables are not trapped in the toolholder plate or that they can be crushed by the equipment when it will be placed on the floor. 7. Proceed with the subsequent operations to remove the equipment from the vehicle 150514-2 1505143 1505144 9.5.2 Push-Pull couplings removal To ...
Page 159 Equipment | 9 7. Carry out the same operation for both hoses 8. Check that the hydraulic hoses are not trapped in the toolholder plate or that they can be crushed by the equipment when it will be placed on the floor 9. Proceed with the subsequent operations to remove the equipment from the vehicle 150513-2 9.5.2.1 Push-Pull couplings removal when connected to a valve To disconnect the PushPull quick couplings from the valve on the boom head: 1.
Page 160: Flat-Face Couplings Removal
9 | Equipment 9.5.3 Flat-Face couplings removal To disconnect the FlatFace quick couplings: 1. Follow steps 1, 2, 3 and 4 of the procedure to remove the equipment from the vehicle described in the previous chapter. 2. If a closed center distributor is installed on the vehicle, perform the procedures described in the "Hydraulic hoses connections" chapter to release pressure in the hydraulic circuit. 3. Turn off the vehicle. 4. Turn the socket ring to match the recess with the 150516-1 position ...
Page 161: Description
Equipment | 9 Dieci forks code . . . . . . . . . . . . . . . . . . Manufacturer's Logo/ Abbreviation . . . . . . . . . . . . . . . . . . Manufacture Date/Batch . . . . . . . . . . . . . . . . . . Maximum capacity (Kg) . . . . . . . . . . . . . . . . . . Load application center of gravity (mm) * . . . . . . . . . . . . . . . . . . * There may be more than one value depending on the load. 9.6.2 Description The forks (fig. 1505191) consist of the following main components: 1. Forks 2. Eyelet 3. Equipment fastening hole 150519-1 WARNING The equipment fastening hole located at the forks end can only be used for fastening certain equipment to the forks.
Page 162: Forks Check
9 | Equipment 9.6.3 Forks check NOTICE For the forks verification frequency refer to the "Control log". CAUTION During maintenance and control, it is mandatory to use the appropriate Personal Protective Equipment. WARNING It is absolutely forbidden to carry out maintenance on the forks (e.g. welding, drilling, engraving, etc ...).
Page 163: Forks Use
Equipment | 9 Check the integrity of the welds Check that all the welds on the forks “3” (fig. 1505204) are in good conditions and have no cracks or anomalies. 150520-4 9.6.4 Forks use CAUTION Before starting to use the equipment, inspect and test it as described in the section "Equipment pre-use check".
Page 164: Fork Extensions
9 | Equipment – Deposit a load to the ground. – Lower and fully retract the boom moving the forks to about 1 m above the ground. – Turn off the vehicle. – Get off the vehicle and manually move the forks to the desired width. 9.6.6 Fork extensions CAUTION Before starting to use the equipment, inspect and test it as described in the section "Forks Safe Working Procedures". Before starting to use the equipment, refer to the "Safety regulations" and "Safe Working Procedures" described in the manual of the machine on which the equipment is installed.
Page 165: Forks Safe Working Procedures
It is absolutely forbidden to use the forks with hooks, straps or other materials for handling suspended loads. Use the appropriate accessories (hook, winch, jib). – Always set the forks fully under the load and move it to the transport position (forks at 300mm from the ground and tilted backwards, with fully retracted boom). – Always set the forks fully under the load and move it to the transport position (forks at 300mm from the ground and tilted backwards, with fully retracted boom). – The load diagrams are valid for centers of gravity indicated on the diagram. For a center of gravity at a greater distance, contact your dealer. – Pay attention to the risk of crushing limbs when adjusting the forks manually. – It is absolutely forbidden to increase the length or width of the forks with extensions not provided directly by the Manufacturer. In this case DIECI is held harmless from any liability arising from their use. – Forks overloading and transverse stress are strictly prohibited. – Place the forks to their maximum possible width. Before lifting a load make sure that the width of the forks corresponds to that of the pallet or that these can withstand the weight of the load on the pallet. Forks set wide apart maintain a stable load. – Place loads evenly on the forks, to obtain a stable balance. When lifting wide loads, or not centered and that are impossible to center, maneuver the vehicle with caution in order to prevent this from tipping. Use caution when lifting bars of considerable length. – Do not raise the load with the tip of the forks facing downwards. The forks must always be with the tips pointing upwards; in this way the load will lean against the plate of the forks. A lifted load can be tilted forward only if it must be placed on a stack or directly on a discharge surface.
Page 166 9 | Equipment 9.6.7.3 Picking up a load from the ground 1. Slowly move the machine to the load to be lifted with the boom fully retracted and the forks in a horizontal position at the height of the lifting position. Keep the forks raised just enough to avoid contact with the ground. 2. Bring the forks under the load to be lifted up to the contact with the tool holder plate. 3.
Page 167 Equipment | 9 9.6.7.4 Picking up a load from a high position 1. Make sure that the forks pass easily under the load. 2. Drive slowly and cautiously approaching the vehicle to the load placing it perpendicular to this with the forks horizontal. If necessary, use the inching pedal to approach slowly. 3. Always remember to keep the distance required to insert the forks under the load, between the stack and the machine. 4. Extend the boom for the shortest possible length. 5. After bringing the forks under the load to be lifted until it is in contact with the fork carrier plate, press the brake pedal and move the gear selector in neutral. 6. Lift the load and tilt the fork carrier plate to the transport position.
Page 168 9 | Equipment CAUTION Always observe the center of gravity of the load, tilt the forks enough to ensure stability and prevent the loss of the load during braking. DANGER Danger of tipping It is absolutely forbidden to pick up a load if the machine is not level. Never carry a load with boom raised and/or removed.
Page 169 Equipment | 9 9.6.7.5 Positioning a load in a high position 1. Bring the load in the transport position in front of the stack. 2. Lift and extend the boom to take the load above the stack. If necessary, move the machine towards the stack very slowly and very carefully. If necessary, use the inching pedal to approach slowly. 3. Press the brake pedal and move the gear selector in neutral. 4. Place the load horizontally and lay it on the stack, lower and retract the extensions to properly position the load. 5.
Page 170 DANGER Never carry a load with boom raised and/or removed. NOTICE There are various accessories such as clamps to facilitate the work with objects which are round, contact your DIECI dealer. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 171: Fork Shifter
Equipment | 9 9.7 Fork shifter NOTICE The Fork shifter is an optional equipment. 9.7.1 Fork shifter installation The equipment in question allows to laterally move the forks installed on it. The data necessary for the identification are positioned on the right side of the equipment, in the upper part “A” (fig. 1505531). 150553-1 Below are the identification data (their order may be different on the forks). 1 Model …………………………………. 2 Serial number …………………………………. 3 Year of manufacture …………………………………. 4 Mass (Kg) …………………………………. 5 Capacity (Kg) ………………………………….
Page 172: Fork Shifter Installation
9 | Equipment 1 Fixed base 2 Forks 3 Equipment fastening hole 150554-1 NOTICE The equipment fastening hole located at the forks end can only be used for fastening certain equipment to the forks. For the fastening procedures refer to the manual of the equipment. 9.7.3 Fork shifter installation NOTICE For the fork shifter installation, refer to the chapter "Equipment installation".
Page 173: Fork Shifter Use
Equipment | 9 9.7.5 Fork shifter use CAUTION Before starting to use the equipment, inspect and test it as described in the section "Equipment pre-use check". DANGER Before each use, check the wear status of the forks, they could be worn out and not hold the load to be handled creating a dangerous situation.
Page 174: Fork Shifter Hydraulic Diagram
9 | Equipment 9.7.6 Fork shifter hydraulic diagram Hydraulic diagram legend: Illustration 7: 1505571 1 Quick couplers 2 Cylinder AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 175: Bucket
Equipment | 9 9.8 Bucket 9.8.1 Buckets identification Buckets allow handling inert material. To ensure a prompt and efficient service when ordering parts or when requesting information or technical clarification always specify the serial number. Therefore we recommend to note the data relating to the accessory in your possession in order to safely and quickly identify them in the future, in case of need. The data necessary for the identification of the buckets are positioned on the right side, in the upper part “A” (fig. 1505221).
Page 176: Bucket Use
9 | Equipment 9.8.4 Bucket use WARNING Before starting to use the equipment, inspect and test it as described in the section "Equipment pre-use check". It is absolutely forbidden to use the forks or any type of equipment, without securing it to the tool holder plate with the appropriate safety pins.
Page 177: Tilting Indicator Use
Equipment | 9 9.8.5 Tilting indicator use In the left part of the bucket there is the leveling indicator (fig. 1505251), this tool allows to know the angle of the bucket during use. It is composed of an oscillating disk “1” and two indicators “2” and “3”. The position of the indicator fastened to the oscillating disk “2” compared to the indicator fastened to the bucket structure “3” indicates the angle of the bucket.
Page 178 9 | Equipment – Positioning of the vehicle and ground conditions. – Check the dimensions and characteristics of the work area and complete visibility of the load and of the surrounding area. Otherwise use a person on the ground assigned for signaling. 9.8.6.2 Danger zones The danger zones of the vehicle can be identified in the work area of the vehicle and of the bucket. This area varies in size depending on: – Load characteristics and size – Load lifting height 150631-1 DANGER Keep away from the vehicle during operation and from the aggregates to be moved, or from the excavation. 9.8.6.3 Bucket load It ...
Page 179: Equipment Lifting
Equipment | 9 9.9 Equipment lifting WARNING Make sure that the lifting device is adequate for the weight of the equipment to be lifted and that each device used for lifting and every accessory used is CE marked. Make sure that the ropes, chains, straps and hooks are in good condition and with capacity adequate to the weight of the equipment to be lifted.
Page 180: Emergency Procedure
The machine towing can be made only in emergency conditions at a maximum speed of 4 km/h (2.5 mph) and for short distances up to 500 m (1640 ft). To tow the machine over longer distances, contact Dieci service center. CAUTION It is mandatory to tow the machine with a rigid towing bracket.
Page 181: Towing The Machine With Engine In Failure
Emergency procedure | 10 10.1.1 Towing the machine with engine in failure In case it is necessary to tow the machine with engine in failure, follow the following steps: – Attach the towing bracket between towing vehicle and the vehicle in failure at the points prearranged for towing (fig. 1505681). – Make sure that the machine is in a stable configuration and lock the wheels with chocks to prevent accidental movement of the machine.
Page 182: Man Basket Recovery In Case Of Failure
10 | Emergency procedure 10.2 Man basket recovery in case of failure All vehicles with man basket or prearranged for its use, are equipped with a manual pump for operators recovery in case of emergency (vehicle malfunction). The operations allowed through the emergency pump are: – retract the boom extensions – lower the boom WARNING Two qualified and experienced operators, authorized by the security officer, are required to complete the retraction operation.
Page 183 Emergency procedure | 10 To restore the initial conditions: – Reassemble the plastic part “1” screwing again the screws “2”. – Put back the rod for the pump activation in the tool box 1507216 WARNING Move the basket alternating movements of boom retraction and extension, always remaining within the capacity diagram values. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 184: Maintenance
This section of the Manual provides all the maintenance prescriptions necessary for maintaining the DIECI machine and equipment in perfect working condition. It is recommended that all services must be carried out as part of the assistance program recommended by DIECI. Remember that the owner and/or user is responsible of keeping the vehicle and equipment in safe operating condition and able to operate. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 185: Avoid Accidents During Maintenance
Only maintenance operators of DIECI Dealers are trained to carry out these specific operations and they alone have the specific tools and test equipment necessary to ensure maximum safety, accuracy and efficiency.
Page 186 11 | Maintenance – If inspection or maintenance is carried out on vehicles or equipment which are still covered with mud, oil, etc., operators risk sliding or falling and the visual analysis of components is made more difficult. Thoroughly clean the vehicle or equipment before every operation. – Make sure about the maintenance procedures before starting the work. – Keep the work area clean and dry. – Replace worn or faulty components. – Eliminate accumulations of grease oil and debris. – The knurled plates (bulb plates) and the cab floor are the only parts of the vehicle that can be stepped on. Use a ladder (suitable for the intended purpose) for maintenance of parts that cannot be reached from the ground. DANGER Do not carry out any maintenance operation with running engine or moving vehicle. Should maintenance need to be performed with the engine running, ask at least two workers for help and observe the following instructions: –...
Page 187 Maintenance | 11 – When carrying out electric welding, connect the earth of the welding machine as close as possible to the area to be welded, and prevent the electric current from passing through ball bearings, articulated joints, hydraulic cylinders or sliding parts. If welding must be done in proximity to the oil or fuel tank, empty the tanks before welding. DANGER Danger of entanglement. Damage may be caused by entanglement in moving parts. Prevent accidents while you are working by ensuring that hands, feet, clothing, jewelery and hair cannot get caught in moving parts. DANGER Exhaust gas danger Exhaust engine gases are toxic and can damage your health.
Page 188: Engine Hood Opening
All other operations must be carried out by qualified, authorized personnel only. NOTICE Only use lubricants suggested by DIECI; never utilize used lubricants. 11.2 Engine hood opening DANGER Do not open the hood with the diesel engine in motion. At the end of the maintenance operations the hood must always be closed and locked.
Page 189: Engine Lower Protection Plate Removal
Maintenance | 11 To open the engine hood (fig. 150722-1): – Turn off the diesel engine. – Remove the ignition key. – Place in the cab a sign showing "Maintenance in progress". – Disconnect the battery using the battery cutoff switch. – Pull the lever “1” toward the front of the vehicle until it clicks to unlock. 150722-1 – Lift the engine hood “2” (fig. 1506502) and fasten with the support rod “3” in the C hook on the hood “4”. – Release the hood gradually to ensure that the rod has been inserted correctly and does not release. To close the engine hood (fig. 150722-2): –...
Page 190: Battery
11 | Maintenance 11.4 Battery DANGER To avoid the risk of explosion of the batteries: a) Keep sparks, free flames and cigarettes away from the top of the batteries because the gases that they can produce are highly flammable. b) Do not charge damaged batteries. c) Do not charge a hot battery. DANGER Batteries contain highly polluting substances that must not be dispersed in the environment. Dead, old, damaged, batteries etc. must be properly disposed of. DANGER The battery contains sulfuric acid electrolyte which is a corrosive substance and must be treated with caution because it can cause poisoning and severe burns.
Page 191: Low Maintenance Batteries
Maintenance | 11 11.4.1 Low maintenance batteries The lowmaintenance batteries have been studied to avoid maintenance interventions in ordinary and normal use of the battery. In case of discharge check the electrolyte level. For technical specifications contact the supplier or the manufacturer. 11.4.2 "Zero" maintenance batteries They are batteries that do not allow maintenance intervention. When the battery is discharged it must be replaced. For technical specifications contact the supplier or the manufacturer. DANGER Do not carry out maintenance or recovery operations on "zero" maintenance batteries. 11.4.3 Battery: Instructions for recharging –...
Page 192: Battery Cut-Off Switch
11 | Maintenance 13. Disconnect the battery charger from the mains. 14. Disconnect the battery from the charger. 15. Check the electrolyte level, if possible. 16. Refit the caps. 11.4.4 Battery cut-off switch WARNING Use this switch only when the engine is stopped. The battery cutoff switch "1" (1507311) allows the operator to isolate the battery from the electrical circuit in case of emergency or during maintenance operations. To isolate the battery: – Turn off the engine. –...
Page 193: Start Up With Auxiliary Batteries
Maintenance | 11 11.4.6 Start up with auxiliary batteries CAUTION Start-up with auxiliary batteries is an operation that requires two properly trained and qualified operators. An error in executing the operations can cause serious damage to the vehicle, to property and people. – When starting the engine using another vehicle, connect the accumulators in parallel. When connecting the cables, avoid contact between the positive cable "+" and the negative cable "". – Wear the necessary personal protective equipment before starting the operation. – Take care to avoid contact between the vehicle to be started and the vehicle that must supply power to prevent sparks and explosions of hydrogen produced by the accumulators. The accumulator explosion causes serious damage and injury.
Page 194: Fuel
– Never leave the tank without a cap and always lock it. Should you lose the original cap, replace it with an original spare. Not just any cap is suitable. – Keep the fuel pump gun under control while filling the tank. – Do not inspect the tank with a flame. – Do not fill up the tank completely. Leave room for expansion and immediately clean any spillage. – In the event of fuel leaks due to breakage, stop the leak as quickly as possible, do not use the vehicle and contact DIECI customer service. 11.5.1 Specifications for recommended fuel NOTICE To achieve good performance, see the engine manual of the vehicle to know the best features. 11.5.2 Cleaning and storing fuel It is important for the fuel to be kept clean.
Page 195: Refueling
Maintenance | 11 – Never clean the inside of containers or power supply system components with cloths that may leave deposits. – The cistern capacity (figure at the side) must allow intervals between refueling not to be too long. A capacity of 3000 liters is sufficient for an average sized company.
Page 196: Fuel Filters: Replacement
11 | Maintenance 11.5.5 Fuel filters: Replacement In the front tool holder compartment (fig. 1509911) there are the fuel prefilter “1” and the fuel filter “2”. 150991-1 NOTICE Refer to the engine manual for the fuel filter replacement operations. 11.6 Safety stickers: Inspection – Check that all safety stickers are intact and in good condition. NOTICE Refer to the chapter "Safety Stickers Cleaning" for cleaning the safety stickers. 11.7 Lubrication Lubricate the points shown in the figure until grease comes out and clean the lubricators from dirt or deposits.
Page 197: Preliminary Maintenance Operations
Maintenance | 11 Boomchassis pin lubrication points. Wheels lubrication points. Swinging cylinder lubrication points. 11.8 Preliminary maintenance operations 11.8.1 Prepare the vehicle for maintenance CAUTION Before performing maintenance work on your vehicle, do the following: – Park the vehicle on flat, even ground. – Engage the parking brake. – Lower and fully retract all mobile parts (booms, shovels, etc.). – If the maintenance operation requires the mobile parts to remain up, apply the safety rod. – Run the engine at a minimum for 60 seconds to cool it down. – Release residual pressure from the hydraulic system. – Switch off the key in the ignition switch. –...
Page 198: Engine Maintenance
11 | Maintenance 11.9 Engine maintenance NOTICE For the engine maintenance operations, refer to it manual. 11.9.1 Belts: Check and adjustment Check that the belt “1“ (fig. 1507261) does not have cuts, cracks or rubbing signs; when in doubt, install a new belt. Make sure that the belt is properly fit on the pulleys and that the tensioner is working properly. NOTICE! If the belt does not appear in good condition, replace it with a new one. 150726-1 11.9.2 Engine oil: Check and filling up –...
Page 199 Maintenance | 11 An air filter (fig. 1506151) in bad conditions results in the reduction of power, excessive fuel consumption and reduced engine life. A clogged filter is signaled by the indicator light (fig.1506152) located on the instrument panel of the vehicle; after the clogging indication it is possible to continue operating for a period not longer ...
Page 200 11 | Maintenance For proper cleaning of the filter it is necessary to: – Prepare the vehicle in the maintenance position. – Open and lock the hood. – Open the filter cover (fig. 1506153) pulling the locking levers located on the four corners. – Lift the cover and remove the cartridge from inside the filter (fig. 1506154). – Use a wet lintfree cloth to clean the box and the cover. – Clean or replace the filters. The filter cleaning is carried out with compressed air, up to 3 bar (43.5 psi), at a distance of not less than 150 mm (5.9 in), taking care not to damage the filtering element.
Page 201: Radiator Maintenance
Maintenance | 11 11.11 Radiator maintenance 11.11.1 Air recirculation grids and nets Check that the air recirculation grids and nets (fig. 1507281) are clean and free from dirt: For cleaning use a jet of air at low pressure from the inside to the outside of the vehicle. 150728-1 11.11.2 Radiator: Checking and cleaning The oil and water radiator “1” (fig. 1507291) involve the following steps: Radiators check Check that the fins are not deformed; in that case straighten with caution. Check that the fins have not accumulated dirt and that they are not obstructed. Radiators cleaning 150729-1 Prepare the vehicle in the maintenance position. Clean the radiator from dirt and impurities accumulated between the cooling fins. For cleaning use compressed air with pressure not exceeding 7 bar directed from the inside towards the outside.
Page 202 11 | Maintenance Filling up To check the level of coolant in the radiator (fig. 1507301): – Prepare the vehicle in the maintenance position. – Wait for the complete cooling of the vehicle. – Remove the guard "1" by removing the two fastening screws to access the radiator cap "2". – Slowly unscrew the filler cap "2" counterclockwise up to the safety stop. 150730-1 – Check the coolant level through the cap. If below 30 mm (1.2 in) from the cap, perform the topping up operations. – Put back the cap "2". – Close again the protective casing "1". – Open the engine hood. – Check the level of coolant in the expansion tank "3". the level must always be between the minimum level "MIN" and the "MAX" level. – If the level is below "MIN", remove the cap on the expansion tank and top up the level.
Page 203: Hydraulic System Maintenance
Maintenance | 11 – Make sure there are no leaks, check the level and add more liquid if necessary. WARNING! The coolant level in the expansion tank "3", refers only to the tank, it is not the total coolant level. 11.12 Hydraulic system maintenance 11.12.1 Hydraulic oil: Check and replacement The hydraulic oil tank is located at the rear center of the frame, under the telescopic boom.
Page 204: Internal Hydraulic Oil Intake Filter: Replacement
11 | Maintenance – Place a container under the drain plug (located under the 150980-4 tank). – Remove the filler cap "1" (fig. 1509805) – Remove the rear protective casing “3” (fig. 1509805) removing the 4 screws at the corners “2” (fig. 1509805). – Remove the drain plug to let the oil drain "4" (fig. 1509805). – Put back the drain plug "4" (fig. 1509805). – Reassemble the rear protective casing "3" (fig. 1509805). – Fill the tank with the oil indicated 150980-5 – Check the level through the indicator "1" (fig. 1509804) after starting the engine and operated all hydraulic controls to remove air bubbles, if any.
Page 205: External Hydraulic Oil Intake Filter: Replacement
Maintenance | 11 11.12.3 External hydraulic oil intake filter: Replacement To replace the hydraulic oil filter carry out the following operations: – Prepare the vehicle in the maintenance position. – Turn on the vehicle and lift the boom just enough to insert the safety rod on the lifting cylinder rod. – Turn off the engine and remove the ignition key, place a sign in the cab showing "Maintenance in progress". –...
Page 206: Brake: Coolant Level Check
(MIN) and therefore it must be restored. Periodically check the tank “1” (fig. 1507092) that is located 150709-2 behind the seat. WARNING! If the light stays on even after adding oil, contact a Dieci authorized service center to solve the problem. A slight lowering of the level is due to normal wear of the brake discs. Do not press the brake pedal until the topping up is completed. Make sure the tank is closed before acting on the pedal.
Page 207: Wheel Nuts Tightening
The nuts tightening must be made first with the vehicle, or part of it, raised from the ground then with vehicle resting on the ground. Only use DIECI original nuts for tightening the wheels. If you lose even one nut contact the DIECI service center. 11.14.2.1 Wheel nuts tightening: Inspection Check that the nuts of the front and rear wheels are tightened well, ...
Page 208: Tires
– Never hit a tire or a rim with a hammer. – Make sure the rim is clean, without rust and undamaged. Do not weld, solder, repair in any way or use a damaged rim. – Do not reinflate a tire that has traveled completely or very deflated until it has been duly inspected by a qualified technician. – Do not inflate a tire unless the rim is mounted on the machine or secured in such a way that it cannot move in case the tire or rim should break suddenly. – Do not inflate any tire over the pressure indicated by DIECI. If the bead chafer does not settle on the rim, when arriving to this pressure deflate the tire and lubricate again with a solution of soap and water, inflate again. Do not use oil or grease. An inflation greater than permitted with bead chafer not settled may break the bead or rim with explosive force sufficient to cause serious injury. – After installing the wheel, tighten the nuts between the wheel and the axles. Then check the nut torque every day until the torque is stabilized. CAUTION When fitting a new or repaired tire, use a valve adapter of spring type with distant pressure gauge that allows the operator to stay well away from the tire during inflation.
Page 209 Maintenance | 11 11.14.3.1 Tire pressure: Inspection Verify and adjust the pressure of the front and rear tires. Check that the tread and the sides are not damaged. Connect a manometer to the tire valve and verify that the inflation pressure is correct. NOTICE! Adjust the tire pressure according to the indications provided in the "Tires Data" chapter. 150578-1 11.14.3.2 Tires filled with urethane NOTICE Tires filling with urethane is an optional accessory.
Page 210: Lighting
11 | Maintenance 11.15 Lighting The machine lighting must always be efficient and fully functional. Its operation must be checked every day. In case of damage to the lighting system immediately replace the damaged part. Immediately replace a burned out bulb. CAUTION Refer to the "Maintenance" chapter before making any adjustments or maintenance. NOTICE The bulbs are very fragile. Handle with care. The low beam bulbs must not be handled with bare hands. AXH1230‐UK ﴾ENG﴿...
Page 211: Headlight
Maintenance | 11 11.15.1 Headlight The front light (fig. 1503011) is composed of: 1. Direction indicator 21 W 2. Front side light 4 W 3. Low beam and high beam light 60/55 W H4 1503011 To access the bulbs: – Prepare the vehicle in the maintenance position. – Turn off the battery cutoff switch to disconnect power to the electrical system. – Remove the power supply connector on the back of the light. – Remove the front of the headlight by loosening the screws placed in the rear cap. To close the headlight operate in the reverse order, paying attention to correct positioning of the gasket. Direction indicator bulb replacement – Press the top of the bulb (fig. 1503021). – Turn the bulb, keeping it pressed, to release it from the lock. – Perform the same procedure to insert the new bulb. 150302-1 Sidelight bulb replacement –...
Page 212: Tail Light
11 | Maintenance Low/high beam light bulb replacement – Remove the electrical connector pulling it towards you. – Lift the locking tabs (fig. 1503023) moving them sideways to release the bulb. – After replacing the bulb, proceed in the reverse order to lock and connect it again. Observe the joints of the lamp for proper insertion. 150302-3 11.15.2 Tail light The tail light (fig. 1503041) is composed of: Reversing light 21 W Rear side light 5 W Braking light 21 W Direction indicator 21 W Rear fog light 21 W 120304-1 To access the bulbs: 1. Prepare the vehicle in the maintenance position. 2.
Page 213: Led Work Light
Maintenance | 11 Work light bulb replacement To access the bulbs (fig. 1503051): – Prepare the vehicle in the maintenance position. – Turn off the battery cutoff switch to disconnect power to the electrical system. – Remove the power connector at the back of the light “1”. – Press the connector socket on the light “2”. – Turn the socket, keeping it pressed, to release it from the lock. – Perform the same procedure in reverse order to insert the new bulb. 150305-1 11.15.4 Led work light* NOTICE * The LED work light is an optional accessory. The LED work light (fig. 1503031) does not require maintenance.
Page 214: Ventilation System Maintenance
WARNING In case of malfunction of the ventilation system, check the filter clogging. In the event that the malfunction continues despite the filter replacement, contact DIECI service center. DANGER Do not use the vehicle without a cab filter. The entry of dust into the cab may involve risks to the health of the operator and breakage of the ventilation system.
Page 215: Cylinder Lock Valves Maintenance
The boom movement must slow down and then stop when the engine slows down and stops. DANGER If the boom continues to move after stopping the engine, the lifting cylinders lock valve is faulty. Remove the fault as soon as possible, contact the DIECI service center. Boom extension cylinder: – Start the engine. Make sure that the parking brake is engaged and the transmission is in neutral. – Lift and fully extend the boom. – With the engine running at 1400 rpm, retract the boom. During the boom movement stop the engine.
Page 216 The boom movement must slow down and then stop when the engine slows down and stops. DANGER If the boom continues to move after stopping the engine, the lifting cylinders lock valve is faulty. Remove the fault as soon as possible, contact the DIECI service center. Cylinder tilt forks: – Start the engine, take a load on the forks (for example, a load of bricks or some bales of hay). – Tilt the forks fully upward. – Engage the parking brake and set the transmission into neutral.
Page 217 – Level the machine with the outriggers. – Fully extend the boom. – With the engine running at idle speed, rotate the machine turret. DANGER If the boom continues to move after stopping the engine, the lifting cylinders lock valve is faulty. Remove the fault as soon as possible, contact the DIECI service center. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 218: Differential Axles Maintenance
11 | Maintenance 11.19 Differential Axles Maintenance 11.19.1 Differential axles oil: Check and replacement The filler, level and drain caps are located in the central part of the front (fig. 1505801) and rear (fig. 1505802) differential axle: When checking the oil level it is necessary to: – Prepare the vehicle in the maintenance position. – Place a container for the oil recovery under the level plug “1” to collect any leaks. – Open the level cap "1". In the best conditions oil must seep out from the hole. – If necessary top up to make oil seep out from the level cap “1”.
Page 219: Hydraulic Fittings Tightening Torques
Maintenance | 11 11.20 Hydraulic fittings tightening torques Inserts with 60° nose - BSP thread Thread 1/18.28 1/4.19 3/819 1/214 5/814 3/414 1“11 1“1/411 121/211 (N∙m) 1214 1416 2528 4560 5570 90110 120140 170190 200245 Inserts with 60° nose - METRIC thread Thread 10x1 12x1.5...
Page 220: Bolts Tightening Torques
11 | Maintenance 11.21 Bolts tightening torques 11.21.1 Bolts tightening torques: Fine pitch 10.9 12.9 0.10 9798.1 10.87 12247.6 13.59 14697.1 16.31 19596.1 21.75 27557.1 30.58 33068.5 36.70 0.14 9079.5 13.53 11349.4 16.91 13619.3 20.29 18159.1 27.05 25536.2 38.04 30643.4 45.65 M10 0.10 15296.9 21.13 19121.1 26.41 22945.3 31.69...
Page 221 Maintenance | 11 10.9 12.9 M22 0.10 86164.2 246.02 107705. 307.53 129246. 369.04 172328. 492.05 242337. 691.94 290804. 830.33 0.14 80331.8 313.41 100414. 391.76 120497. 470.11 160663. 626.82 225933. 881.46 271119. 1057.75 M24 0.10 98515.6 308.56 123144. 385.70 147773. 462.84 197031. 617.12 277075.
Page 222: Bolts Tightening Torques: Coarse Pitch
11 | Maintenance 11.21.2 Bolts tightening torques: Coarse pitch 10.9 12.9 0.10 1219.9 0.54 1524.9 0.68 1829.9 0.82 2439.9 1.09 3431.0 1.53 4117.2 1.84 0.14 1125.9 0.60 1407.4 0.83 1688.9 1.00 2251.9 1.34 3166.7 1.88 3800.0 2.26 0.10 1638.2 0.84 2047.8 1.05 2457.3 1.26 3276.4 1.68...
Page 223 Maintenance | 11 10.9 12.9 0.10 115778. 420.40 144723. 525.05 173668. 930.06 231557. 840.08 325627. 1181.36 390753. 1417.63 0.14 107441. 525.08 134301. 656.35 161162. 787.62 214883. 1050.16 302179. 1476.79 362615. 1772.15 0.10 140999. 572.83 176249. 716.03 211499. 859.24 281999. 1145.65 396561. 1611.08 475873.
Page 224: Technical Assistance Service
3. Indicate the date of purchase and the hours of operation. 4. Explain the nature of the fault. Note that only DIECI Dealers can access the resources at DIECI site for customer service. Moreover, they are able to offer a variety of programs with regard to warranty, maintenance at a fixed price, safety checks, including tests 12.3 Technical Assistance Service address Dieci Technical Assistance Service Via E. Majorana, 2/4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869744 service@dieci.com AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 225: Problems Diagnostics
13 Problems diagnostics WARNING The interventions for the elimination of faults can only be carried out by trained personnel. Do not work on failures if the "Safety regulations", "Safe Working Procedures" and "MAINTENANCE" have not been read and understood before. This symbol indicates that the trouble experienced may NOT be resolved without the intervention of a DIECI Service authorized workshop 13.1 Engine TROUBLE CAUSE SOLUTION It does not set in motion Direction of travel lever engaged...
Page 226: Brakes
13 | Problems diagnostics TROUBLE CAUSE SOLUTION The vehicle loses speed Hydraulic oil suction filter clogged Remove the oil filter and replace it Hydrostatic transmission failure Repair or replace the transmission Inching pedal failure Check the correct operation of the pedal 13.3 Brakes TROUBLE CAUSE SOLUTION The vehicle does not brake Lack of oil in the oil brakes tank Refill the tank and / or Purge the system Loss of fluid from the circuit Check for leaks Brake discs worn Replace the pads Brakes pump failure Repair or replace Unsuitable fluid in the circuit or in the Check ...
Page 227 Problems diagnostics | 13 TROUBLE CAUSE SOLUTION Lifting cylinders internal leak Replace the gaskets The boom does not extend "The safety systems have activated See the "Antitipping device" chapter (Indicator light and audible alarm in operation)" The boom does not come "The safety systems have activated See the "Antitipping device" chapter down (Indicator light and audible alarm in operation)"...
Page 228: Cleaning
14.1 Machine cleaning Proceed as follows for a correct cleaning process: – Switch the engine off, remove the ignition key and wait until the various components cool down. – Wear the suitable protective clothing (gloves, masks, overalls, etc.). – Do not use flammable liquids, acids or products that may chemically attack the vehicle components. – Use water to soften dirt that sticks to the surface. – Ask your DIECI dealer for touchup paint to repair minor defects in the vehicle bodywork. – Check that all the safety stickers are present. Replace any that have been lost or removed for cleaning purposes. – Use a pressure washer to clean the external part of the vehicle and the engine compartment, bearing the following in mind: – Make sure the topup caps (radiator, oil tank, fuel tank, etc.) are closed well. – Protect the control boxes and connectors from water infiltrations.
Page 229: Safety Stickers Cleaning
Cleaning | 14 – Fabriccovered seats must be cleaned with a stiff brush or vacuum cleaner. Plastic seats must be cleaned with a damp cloth. WARNING Pay attention to electrical components. Do not use water jets inside the cab. WARNING Do not use products containing alcohol to clean the interior lining of the cab. 14.4 Safety stickers cleaning CAUTION To ensure proper interpretation verify that they are in the correct position and that they are always kept clean.
Page 230: Lifting The Vehicle
15 | Lifting the vehicle 15 Lifting the vehicle DANGER Always check the good condition of the anchors (ropes, chains, wedges, etc...). Make sure that the lifting equipment is adequate for the weight of the vehicle to be lifted. The weight of the vehicle is shown on a special riveted metal plate; ...
Page 231: Transporting The Vehicle On A Trailer
Transporting the vehicle on a trailer | 16 16 Transporting the vehicle on a trailer WARNING Always check the good condition of the anchors (ropes, chains, wedges, etc...). Pay attention to the following when loading the vehicle onto a trailer: –...
Page 232: Storing The Vehicle
17 | Storing the vehicle 17 Storing the vehicle 17.1 Long period of inactivity If the vehicle must be stored for a long period of time (over a week), certain precautions must be complied with to protect it: – Clean the vehicle. – Lubricate all the greasers. – Check the tires and inflate them to the recommended pressure. – Clean the fuel system and change the filter cartridges. – Store any equipment. – Use the battery cutoff switch to deactivate the electrical circuit. – Realign and lower all the mobile parts of the vehicle completely. – Close and lock all the windows. – Close and lock the door. 17.2 Long period of inactivity If the machine must be stored for a long period (more than two months), certain precautions must be complied with to protect it: –...
Page 233 Storing the vehicle | 17 – Fit a fully charged battery. – Remove the cover of the exhaust pipe. – Remove the layer of grease on the exposed cylinder rods. – Start the engine and check that all the controls work properly. – Let the engine run for a few minutes. – Verify the efficiency of the brake system. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 234: Waste Disposal
18 | WASTE DISPOSAL 18 WASTE DISPOSAL – Waste material should not be dispersed in the environment but rather disposed of appropriately. Used lubricants, batteries, rags dirty with grease, brake pads etc. should be handed over to specialized companies authorized to dispose of polluting waste. – Improper waste disposal poses a threat to the environment. The following are potentially dangerous waste: lubricants, fuel, cooling, filters and batteries.
Page 235: Demolition
Demolition | 19 19 Demolition To demolish the vehicle or the equipment, dismantle all components and keep the different types of materials separate for sending to the relative collection centers. The following types of materials may be present: – Ferrous materials (carpentries and mechanical components) – Plastic materials (gaskets, belts, protections) – Electric materials (cables, windings and similar) – Oils and lubricants (hydraulic oil, reduction gear lubricants, lubricating greases) AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 236: Wiring Diagram
20 | Wiring diagram 20 Wiring diagram 20.1 Components legend Name Description Sheet A101 TOOL A101 TOOL A101 TOOL A101 TOOL A101 TOOL A101 TOOL A101 TOOL A149 RIGHT LOUDSPEAKER A151 RADIO A159 RIGHT LOUDSPEAKER A233 ACCELERATOR PEDAL A241 SARL CONTROL UNIT A241 SARL CONTROL UNIT A283 CAN LINK A744 ECU ENGINE SIDE KUBOTA...
Page 237 Wiring diagram | 20 Name Description Sheet B585 SPEED SENSOR B638 CLOGGED AIR FILTER SENSOR B643 CLOSED BOOM MICROSWITCH B688 DIESEL DECANTING SENSOR B746 AIR FLOW SENSOR B762 30° BOOM MICROSWITCH B763 15° BOOM MICROSWITCH E102 RIGHT FRONT WORK LIGHT E103 RIGHT REAR WORK LIGHT E104 LEFT FRONT WORK LIGHT E118 LEFT REAR WORK LIGHT E127 ROTATING LIGHT E147 COURTESY LIGHT E522 RIGHT REAR HEADLIGHT E524 PLATE LIGHT E526 LEFT FRONT LIGHT E548 LEFT REAR HEADLIGHT E551 RIGHT FRONT LIGHT...
Page 238 20 | Wiring diagram Name Description Sheet OPTIONAL SUPPLIES FUSE FRONT ELECTRIC WINDOW MOTOR FUSE FUSE + 15 REAR ELECTRIC WINDOWRADIOANTENNA SUPPLY +15 MC2M AND TOOL FUSE TRAILER AND SV AND SELECTOR BUTTON FUSE SENSORS + WINCH FUSE POWER SOCKET FUSE RADIATOR AND BOOM HEAD SV FUSE ENGINE STOP FUSE SEAT MICROSWITCH FUSE, SEAT TEMP. STARTUP SAFETY INCHING MICROSWITCH FUSE HIGH BEAM LIGHTS FUSE FUSE VP MC2M EVAPORATOR FAN FUSE F540 CAB MAIN +30 FUSE F541 START FUSE RIGHT FRONT WORK LIGHT FUSE LEFT FRONT WORK LIGHT FUSE F750 KUBOTA MAIN FUSE F751 EGR VALVE FUSE F752 ECU 50 STARTER FUSE F755 CAB MAIN +30 FUSE HORN RELAY FUSE ALTERNATOR FUSE PRE HEATING FUSE BATTERY G529 ALTERNATOR H296 KUBOTA ENGINE MECH. PREHEATING INDICATOR LIGHT...
Page 239 Wiring diagram | 20 Name Description Sheet BASKET WARNING LIGHT CONSENT RELAY 30° BOOM CONSENT RELAY SUPPLY RELAY UDCI DANFOSS TRANSMISSION DISCONNECT RELAY 2nd PUMP AND DEADMAN RELAY LOW BOOM RELAY 30° BOOM RELAY CONSENT RELAY AUX PUMP SV RELAY REVERSING LIGHTS AND REVERSING BUZZER RELAY S. CUTOFF 1 SARL FORWARDS GEAR RELAY K302 NEGATIVE NEUTRAL SIGNAL RELAY REVERSE GEAR RELAY S. CUTOFF 2 SARL HORN RELAY K530 STARTUP RELAY K531 PREHEATING RELAY LEFT FRONT WORK LIGHT RELAY RIGHT FRONT WORK LIGHT RELAY K753 MAIN RELAY HIGH BEAM LIGHTS RELAY LOW BEAM LIGHTS RELAY M112 FRONT WINDOW WIPER MOTOR M117 FRONT WINDOW WASHER M119 REAR WINDOW WASHER M122 REAR WINDOW WIPER MOTOR M129 HEATING MOTOR...
Page 240 20 | Wiring diagram Name Description Sheet S141 STARTER PANEL S146 KEY FOR OPERATIONS RESTORING S148 FRONT WORK LIGHTS SWITCH S169 BOOM SUSPENSION SWITCH S197 FRONT WIPER SWITCH S204 MUSHROOMHEAD EMERGENCY PUSHBUTTON S206 BOOM WORK LIGHT SWITCH S295 INHIBIT/FORCED REGENERATION SWITCH S303 QUICK COUPLING SWITCH S332 REAR WINDOW WASHER SWITCH W177 ANTENNA X154.p BASKET LINE INTERFACE CONNECTOR X165 POWER POINT X178.s OPTIONAL POWER SUPPLY X283 CAN BUS NODE X284 CAN BUS NODE X285 CAN BUS NODE X286 CAN BUS NODE...
Page 241: Wiring Diagram Sheets
20.2 Wiring diagram sheets Illustration 8: Wiring diagram APOLLO KE 20150914_Page_01...
Page 242 Illustration 9: Wiring diagram APOLLO KE 20150914_Page_02...
Page 243 Illustration 10: Wiring diagram APOLLO KE 20150914_Page_03...
Page 244 Illustration 11: Wiring diagram APOLLO KE 20150914_Page_04...
Page 245 Illustration 12: Wiring diagram APOLLO KE 20150914_Page_05...
Page 246 Illustration 13: Wiring diagram APOLLO KE 20150914_Page_06...
Page 247 Illustration 14: Wiring diagram APOLLO KE 20150914_Page_07...
Page 248 Illustration 15: Wiring diagram APOLLO KE 20150914_Page_08...
Page 249 Illustration 16: Wiring diagram APOLLO KE 20150914_Page_09...
Page 250 Illustration 17: Wiring diagram APOLLO KE 20150914_Page_10...
Page 251 Illustration 18: Wiring diagram APOLLO KE 20150914_Page_11...
Page 252: Fuse Box
20 | Wiring diagram 20.3 Fuse box The main circuit is protected by fuses placed in the general electronic board (fig. 1507201). To access the fuse box, remove the left plastic part aside the instrument panel by unscrewing the related screws (Fig 1507202). In case of electrical malfunction it is necessary to check the fuses as a first troubleshooting step.
Page 253: Engine Compartment Fuses
Wiring diagram | 20 20.4 Engine compartment fuses The electrical circuits of the engine and attached components are protected by a fuse box placed in the engine compartment (fig. 1503711). Remove the cover of the box to access the fuses. In case of electrical malfunction it is necessary to check the fuses as a first troubleshooting step. WARNING! Before accessing the engine control unit set the vehicle in the maintenance position. 150737-1 1507372 1507373 AXH1230‐UK ﴾ENG﴿...
Page 254: Hydraulic Diagram
21 | Hydraulic diagram 21 Hydraulic diagram 21.1 Components legend Legend Description Inching Pedal Pump Engine Parking brake Power steering Front axle Rear Axle Steering gearbox valve Priority valve Service brake Distributor Lifting Swiveling Quick couplers Extension Flow Shearing Distributor Additional quick couplings optional Boom suspension optional Closed center services optional Tank AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 255: Hydraulic Diagram
21.2 Hydraulic diagram Illustration 20: Hydraulic diagram Apollo 25.6 JA1508A900 Model (1)
Page 256: Technical Data
22 | Technical data 22 Technical data 22.1 Apollo 25.6 Info Apollo 25.6 Vehicle Model Approval MFC3224 XLC190 Vehicle code Technical type Dimensions 270 mm (10.63 in) Height from ground (A) 985 mm (38.78 in) Distance between front axle and plate (B) Wheelbase (C) 2350 mm (92.52 in) 765 mm (30.12 in) Distance from rear axle to rear edge (D) 3535 mm (139.17 in) Chassis length (F) Maximum length without forks (G)
Page 257 Technical data | 22 Performance 2500 kg (5511.56 lb) Maximum capacity- Maximum flow rate Maximum height capacity on wheels 1700 kg (3747.86 lb) Maximum horizontal extension capacity on tires 800 kg (1763.7 lb) 5.78 m (18.96 ft) Max lifting on tires 3.25 m (10.66 ft) Max horizontal extension on tires Plate rotation angle 129° Maximum climb angle 7600 daN (17085.48 lbf) Pull-out force 4400 daN (9891.59 lbf)
Page 258 22 | Technical data 23 MPa (3335.87 psi) Maximum operating pressure 4in1 Distributor control 4in1 with FNR Optional distributor control Rear hydraulic sockets Transmission Hydrostatic with variable flow pump Transmission type Hydraulic motor Hydrostatic with automatic adjustment Reversal Electrohydraulic Hydraulic Inching Axles Driving Front and rear Service braking Oil bath on front axle Negative actuation Parking braking Rear Swinging Type of steering 2WS 4WS CRAB Acoustic pressure...
Page 259 SAE85W90, API GL4, MIL L2105 Transmission gearbox oil quantity 4.00 L (1.06 gal) Transmission gearbox oil specifications SAE 85W90LS, API GL5 Braking circuit oil quantity 0.80 L (0.21 gal) Braking circuit oil specifications DEXRON II Coolant quantity 12.00 L (3.17 gal) Coolant specifications Red Antifreeze Grease quantity 4.00 kg (8.82 lb) Grease specifications NLGI 1 Hydraulic oil quantity 70.0 L (18.49 gal) Hydraulic oil type DIECI Hydro Telehandler Fluid ISO46 Air conditioning quantity 1.10 kg (2.43 lb) Air conditioning specifications R134A Fuel quantity 80.0 L (21.13 gal) Diagrams AXB1377 MFC3224 Apollo 25.6 BCV8071 TCV0014 Metric Wheels 0° AXB1377550 MFC3224 Apollo 25.6 BCV8071 TCV0014 Imperial Wheels 0°...
Page 260 22 | Technical data Dieci equipment which can be installed MFC3224 Apollo 25.6 BCV8071 TCV0014 Fixed counterplate with floating forks 120 x 45 L=1,200 mm MFC3224 Apollo 25.6 BCV8070 TCV0015 Translating counterplate internal L=1100 with floating forks 120x45 L=1200 mm MFC3224 Apollo 25.6 BCV8077 TCV0016 Translating counterplate internal L=1400 with floating forks 120x45 L=1200 mm MFC3224 Apollo 25.6 BUD1190 TFR0016 Pair of fork extensions L = 1900 mm for forks mm 120 x 45 MFC3224 Apollo 25.6 BUD1126/0G TFR0019 Fork counterplate guard MFC3224 Apollo 25.6 BUB2629 TBN0067 4 in 1 bucket L= 1730 mm...
Page 261 Technical data | 22 MFC3224 Apollo 25.6 BUD1176 TGN0039 Angledozer blade Total width 2100 mm Angled 1820 mm MFC3224 Apollo 25.6 BUD1180 TGN0040 Floating snow plow blade Total width 2100 mm Angled 1860 mm MFC3224 Apollo 25.6 BUD4073 TGN0041 Angled sweeper L=2100 mm MFC3224 Apollo 25.6 BUD4063 TGN0042 Sweeper with collection bucket L=2100 mm MFC3224 Apollo 25.6 BUD6466 TCS0044 Front passenger basket cm 70 x 140. Capacity 200 kg incl. 2 people. MFC3224 Apollo 25.6 BUD6280 TCS0045...
Page 262: Equipment
22 | Technical data 22.1.1 Equipment Production code Description TCV0014 BCV8071 Fixed counterplate with floating forks 120 x 45 L=1,200 mm TCV0015 BCV8070 Translating counterplate internal L=1100 with floating forks 120x45 L=1200 mm TCV0016 BCV8077 Translating counterplate internal L=1400 with floating forks 120x45 L=1200 mm TFR0016 BUD1190 Pair of fork extensions L = 1900 mm for forks mm 120 x 45 TFR0019 BUD1126/0G Fork counterplate guard TBN0067 BUB2629 4 in 1 bucket L= 1730 mm TBN0068 BUB2480 Excavating bucket with teeth, m³ 0.48 SAE heaped, (width 1.78 m) with teeth protection cover. (The bucket with blade protector ...
Page 263 Technical data | 22 Production code Description TSL0042 BUD4521 Jib (crane extension) L = 2.5 m with hook (Capacity 1.1 t) [AID2247 (where present) or AID2275 prearrangement compulsory] TSL0043 BUD4383, BUD4497 Jib L = 1.00 m with hook (2.0 t capacity)[AID2247 (where present) or AID2275 prearrangement compulsory] TSL0044 BUB2486...
Page 264: Environmental Conditions
In general, it should be kept in mind that any additional electrical equipment installed must comply with the EMC Directive 2004/108/EC and must bear the "CE" mark. 22.4 Radiations The machine, in conditions of normal use, does not produce any type of radiation, ionizing and non ionizing, that can cause problems to the operator. 22.5 Standard hydraulic oil Specifications: DIECI Hydro Telehandler Fluid ISO46 ISO 67434 HV, Afnor NFE 48602, ISO 11158, DIN 51524 Part 3 HVLP, Afnor NFE 48603 HV, ASTM D6158, Denison HF0 / HF1 / HF2, Eaton Vickers I286S / M2950S, Cincinnati Machine P68 / P69 / P70, Afnor NFE 48690(dry), Afnor NFE 48691(wet), U.S. Steel 126 / 127 / 136, JCMAS HK, Bosch variable vane pumps, Rexroth RE 90220, Sauer Danfoss 520L0463, General Motors (LS2) LH031 / LH041 / LH061, SEB 181222. Properties Analysis method...
Page 265 Hydraulic oil for cold climates is an optional. Consult your dealer in case of doubts or information on your vehicle. Specifications: DIECI Hydro Telehandler Fluid ISO32 ISO 67434 HV, Afnor NFE 48602, ISO 11158, DIN 51524 Part 3 HVLP, Afnor NFE 48603 HV, ASTM D6158, Denison HF0 / HF1 / HF2, Eaton Vickers I286S / M2950S, Cincinnati Machine P68 / P69 / P70, Afnor NFE...
Page 266: Fork Technical Data
22 | Technical data 22.7 Fork technical data BCV8071 2500 kg 1210 mm 715 mm 1468 mm 120x45 mm 500 mm 250 kg (5510 lb) (47.63 in) (28.14 in) (57.79 in) (4.72x1.77 (19.68 in) (551 lb) AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 267: Fork Shifter Technical Data
Technical data | 22 22.8 Fork shifter technical data BCV8070 1170 mm 755 mm 1540 mm 120x45 mm 500 mm 2500 kg 320 kg (46.06 in) (29.72 in) (60.63 in) (4.72x1.77 (19.69 in) (5511.56 lb) (705.48 lb) BCV8077 1470 mm 755 mm 1540 mm 120x45 mm 500 mm 2500 kg 350 kg (57.87 in) (29.72 in) (60.63 in) (4.72x1.77 (19.69 in) (5511.56 lb) (771.62 lb) AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 268: Buckets Technical Data
22 | Technical data 22.9 Buckets technical data BUB2480 0.48 m³ For digging 1820 mm 884 mm 800 mm 300 kg (16,95 ft³) (71.65 in) (34.8 in) (31.5 in) (661.39 lb) BUB2481 0.48 m³ For digging 1820 mm 884 mm 845 mm 285 kg (16,95 ft³) (71.65 in) (34.8 in) (33.27 in) (628.32 lb) BUB2489 0.9 m³ Light materials 1800 mm 1015 mm 1098 mm 270 kg (31,78 ft³) (70.87 in) (39.96 in) (43.23 in)
Page 269: Tires Data
22.10 Tires data Standard 1216.5 12PR 5.50 0.55 9.78 x 16.5 TL NHS Alternative 1216.5 12PR FOX TYRE 4.50 0.45 9.75 x 16.5 F801, 802, 805 Alternative 1216.5 12PR CODEX 4.50 0.45 9.75 x 16.5 SK01 RG Alternative 1216.5 12PR 4.75 0.48 9.75 x 16.5 ET201 Alternative 1216.5 12PR EASTONE 4.75 0.48 9.75 x 16.5 TL NHS Alternative 1216.5...
Page 270: Control And Maintenance Logs
– It is recommended to prepare, update and preserved with care, for the entire life of the machine or equipment, the control log. NOTICE Here following there are some pages to allow compiling such logs. Consult the Dieci s.r.l. service center to obtain more information regarding the availability of control and maintenance logs. AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 271: Warnings On The Maintenance Log
Control and maintenance logs | 23 23.2.2 Warnings on the maintenance log – The maintenance log shall prevail for warranty claims. All activities relating to the life, use and maintenance of the machine must be registered in the log. 23.2.3 Logs compiling Each log (fig. 1506061) requires the compilation of several parts: 1. Log data 2. Operations to carry out 3. Component or device on which to carry out the operation to be performed 4.
Page 272: Periodic Checks And Recording Mode (Italian Only)
– He/she also has the obligation to comply with the maintenance and surveillance plan described in this Use and Maintenance Manual of the machine. – The periodic inspection, testing and maintenance must be carried out by specialized personnel appointed for that purpose or by a workshop authorized by the manufacturer DIECI S.r.l. – The employer/operator of the machine must record or appoint personnel trained for the purpose to record the results of the checks into the Control Log. – Regular checks that have to be entered in the "Control log" are: – Quarterly periodic checks regarding the functionality and/or efficiency of ropes/chains according to Annex VI section 3.1.2 of Legislative Decree 81/08;...
Page 273: Control Log
Control and maintenance logs | 23 – The report to I.N.A.I.L. must be carried out by attaching to the machine commissioning report a copy of the EC Declaration of Conformity of machinery referred to in Annex IIA of the Legislative Decree 17/2010 Machinery Directive 2006/42/ EC. – The original statements (CE Declaration of Conformity Annex IIA) must be retained by the customer. – The report to I.N.A.I.L. may be sent by registered letter with return receipt. 23.5 Control log The following are some sheets for filling in the Control Log. CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . . Controller company name . . . . . . . . . . Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Antitipping system acoustic alarm 250h / 2m Antitipping system visual alarm 250h / 2m Antitipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers...
Page 274 23 | Control and maintenance logs Controls Notes Stamp and signature CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . . Controller company name . . . . . . . . . . Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Antitipping system acoustic alarm 250h / 2m Antitipping system visual alarm 250h / 2m Antitipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control over the machine \ equipment for the presence and conservation status of Capacity Diagrams 250h / 2m Control ...
Page 275 Control and maintenance logs | 23 CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . . Controller company name . . . . . . . . . . Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Antitipping system acoustic alarm 250h / 2m Antitipping system visual alarm 250h / 2m Antitipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control over the machine \ equipment for the presence and conservation status of Capacity Diagrams 250h / 2m Control ...
Page 276 23 | Control and maintenance logs Controls 250h / 2m Longitudinal load momentum indicator check 250h / 2m Antitipping system acoustic alarm 250h / 2m Antitipping system visual alarm 250h / 2m Antitipping system movements block 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control over the machine \ equipment for the presence and conservation status of Capacity Diagrams 250h / 2m Control over the machine \ equipment for the presence and conservation status of the Use and maintenance manual 250h / 2m Control ...
Page 277 Control and maintenance logs | 23 Controls 250h / 2m Seat belts 250h / 2m Control over the machine \ equipment for the presence and status of conservation of Safety Stickers 250h / 2m Control over the machine \ equipment for the presence and conservation status of Capacity Diagrams 250h / 2m Control over the machine \ equipment for the presence and conservation status of the Use and maintenance manual 250h / 2m Control over the machine \ equipment for the presence and conservation status of Identification labels 250h / 2m Parking brake 250h / 2m Deadman seat microswitch...
Page 278 23 | Control and maintenance logs Controls 250h / 2m Control over the machine \ equipment for the presence and conservation status of Capacity Diagrams 250h / 2m Control over the machine \ equipment for the presence and conservation status of the Use and maintenance manual 250h / 2m Control over the machine \ equipment for the presence and conservation status of Identification labels 250h / 2m Parking brake 250h / 2m Deadman seat microswitch...
Page 279 Control and maintenance logs | 23 Controls 250h / 2m Control over the machine \ equipment for the presence and conservation status of Identification labels 250h / 2m Parking brake 250h / 2m Deadman seat microswitch 250h / 2m Emergency recovery pump (if any) 250h / 2m Emergency recovery button on joystick 250h / 2m Deadman joystick button 250h / 2m Reverse gear engaged acoustic signal 250h / 2m Three operation mode steering 250h / 2m Spirit level calibration 250h / 2m Installed equipment working mode correct operation check 250h / 2m Emergency stop button operation check 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure...
Page 280 23 | Control and maintenance logs Controls 250h / 2m Emergency recovery pump (if any) 250h / 2m Emergency recovery button on joystick 250h / 2m Deadman joystick button 250h / 2m Reverse gear engaged acoustic signal 250h / 2m Three operation mode steering 250h / 2m Spirit level calibration 250h / 2m Installed equipment working mode correct operation check 250h / 2m Emergency stop button operation check 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure 500h / 6m Jacks block valves Notes Stamp and signature CONTROL LOG Control sheet no. . . . . . . . . . .
Page 281 Control and maintenance logs | 23 Controls 250h / 2m Three operation mode steering 250h / 2m Spirit level calibration 250h / 2m Installed equipment working mode correct operation check 250h / 2m Emergency stop button operation check 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure 500h / 6m Jacks block valves Notes Stamp and signature CONTROL LOG Control sheet no. . . . . . . . . . . Control date . . . . . . . . . . Machine serial number: . . . . . . . . . . Controller technician name . . . . . . . . . . Machine hours . . . . . . . . . .
Page 282: Maintenance Log
23 | Control and maintenance logs Controls 400h / 3m Chains (if any) connection points, wear and adjustment 400h / 3m Forks (if present) 500h / 6m Hydraulic system maximum pressure 500h / 6m Power steering calibration pressure 500h / 6m Jacks block valves Notes Stamp and signature 23.6 Maintenance log The following are some sheets for filling in the Maintenance Log for fixed machines. MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system...
Page 283 Control and maintenance logs | 23 Maintenance 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators...
Page 284 23 | Control and maintenance logs Maintenance 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear...
Page 285 Control and maintenance logs | 23 Maintenance Air conditioning system (if installed): Condensate and exhaust valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system Filters (air, engine oil, hydraulic oil, fuel, air conditioning system, cab) Brake Parking brake...
Page 286 23 | Control and maintenance logs Maintenance 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Antitipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment 250h / 2m Rear view mirrors 500h / 6m Cab ventilation filter 500h / 6m Air filter...
Page 287 Control and maintenance logs | 23 Maintenance 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h Alternator and Starter 2000h Ropes and chains (if installed)
Page 288 23 | Control and maintenance logs MAINTENANCE LOG Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system Filters (air, engine oil, hydraulic oil, fuel, air conditioning system, cab) Brake Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Antitipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m...
Page 289 Control and maintenance logs | 23 Maintenance 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Antitipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment 250h / 2m Rear view mirrors 500h / 6m Cab ventilation filter 500h / 6m Air filter 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed)
Page 290 23 | Control and maintenance logs Maintenance 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h Alternator and Starter 2000h Ropes and chains (if installed) 2000h Hydraulic system: Capacity 2000h Hydraulic system: Pressures 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance 4000h Steering ball joints 4000h Wheels gearboxes pins...
Page 291 Control and maintenance logs | 23 Maintenance Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Antitipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m...
Page 292 23 | Control and maintenance logs Maintenance 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed) 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances...
Page 293 Control and maintenance logs | 23 Maintenance 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance 4000h Steering ball joints 4000h Wheels gearboxes pins 4000h Brake discs wear Air conditioning system (if installed): Dissipater filter Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air conditioning system (if installed): Condensate and exhaust valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no.
Page 294 23 | Control and maintenance logs Maintenance 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads...
Page 295 Control and maintenance logs | 23 Maintenance 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil...
Page 296 23 | Control and maintenance logs Maintenance Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air conditioning system (if installed): Condensate and exhaust valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system...
Page 297 Control and maintenance logs | 23 Maintenance 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Antitipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment...
Page 298 23 | Control and maintenance logs Maintenance 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h...
Page 299 Control and maintenance logs | 23 MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance technician . . . . . . . . . . name Machine hours . . . . . . . . . . Maintenance company name . . . . . . . . . . Maintenance Alternator belts \ services Air conditioning system Filters (air, engine oil, hydraulic oil, fuel, air conditioning system, cab) Brake Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Antitipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m...
Page 300 23 | Control and maintenance logs Maintenance 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Antitipping device 250h / 2m Electrolyte level and battery charge 250h / 2m Ropes and chains (if any) connection points, wear and adjustment 250h / 2m Rear view mirrors 500h / 6m Cab ventilation filter 500h / 6m Air filter 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil...
Page 301 Control and maintenance logs | 23 Maintenance 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes 1000h / 1y Chassis: structure 2000h Alternator and Starter 2000h Ropes and chains (if installed) 2000h Hydraulic system: Capacity 2000h Hydraulic system: Pressures 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance...
Page 302 23 | Control and maintenance logs Maintenance Parking brake Electrolyte level and battery charge Hydraulic oil level Engine oil level Lighting Tires pressure Radiators Radiator expansion tank Window washer tank Antitipping device inspection with load Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m...
Page 303 Control and maintenance logs | 23 Maintenance 500h / 6m Cab ventilation filter 500h / 6m Air filter 500h / 6m KUBOTA fuel filter 500h / 6m KUBOTA engine oil filter 500h / 6m Hydraulic oil filter(s) 500h / 6m Forks: wear 500h / 6m Electrical system 500h / 6m Differential axle oil 500h / 6m Brakes oil 500h / 6m KUBOTA engine oil 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed) 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions...
Page 304 23 | Control and maintenance logs Maintenance 2000h Hydraulic system: Capacity 2000h Hydraulic system: Pressures 2000h Axial shafts oscillation 2000h Radiators 2000h Hydraulic oil tank 4000h Drive shafts 4000h Gearboxes cardan shaft 4000h Wheels gearboxes clearance 4000h Steering ball joints 4000h Wheels gearboxes pins 4000h Brake discs wear Air conditioning system (if installed): Dissipater filter Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air conditioning system (if installed): Condensate and exhaust valve tank Notes Stamp and signature...
Page 305 Control and maintenance logs | 23 Maintenance Wear check (on both the machine and equipment if installed) 10h / 1m Metal structural work, no cracks 10h / 1m Boom chains (if installed) 10h / 1m Safety stickers 10h / 1m Safety devices 10h / 1m Coolant 10h / 1m Engine oil level 50h / 1m Drive shafts 50h / 1m Mechanical joints 50h / 1m Mechanical joints of parking brake on the axle 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m...
Page 306 23 | Control and maintenance logs Maintenance 500h / 6m Epicycloidal reduction gear oil 500h / 6m PTO gearbox oil (if installed) 500h / 6m Transmission oil 500h / 6m Block valves 1000h / 1y Telescopic boom: conditions 1000h / 1y Telescopic boom: bearings and pivot bushes 1000h / 1y Brakes oil circuit 1000h / 1y Brakes oil circuit: Pressure 1000h / 1y Equipment condition 1000h / 1y Wheels and tires conditions 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil...
Page 307 Control and maintenance logs | 23 Maintenance 4000h Brake discs wear Air conditioning system (if installed): Dissipater filter Air conditioning system (if installed): Coolant Air conditioning system (if installed): Pressure switches Air conditioning system (if installed): Condenser and evaporator coils Air conditioning system (if installed): Condensate and exhaust valve tank Notes Stamp and signature MAINTENANCE LOG Maintenance sheet no. . . . . . . . . . . Maintenance date . . . . . . . . . . Machine serial number: . . . . . . . . . . Maintenance technician . . . . . . . . . . name Machine hours . . . . . . . . . .
Page 308 23 | Control and maintenance logs Maintenance 50h / 1m Cab ventilation filter 50h / 1m Air filter 50h / 1m Fuel filter 50h / 1m Ropes and chains (if installed) 50h / 1m Coolant 50h / 1m Brakes oil level 50h / 1m Hydraulic oil level 50h / 1m Inching oil level (only PS transmissions) 50h / 1m Engine oil level 50h / 1m Boom pads 50h / 1m Hydraulic system leaks 50h / 1m Tires pressure 50h / 1m Radiators 50h / 1m Wheel nuts tightening 250h / 2m Boom chains (if installed) 250h / 2m Alternator belts \ services 250h / 2m Seat belts 250h / 2m Bolts tightening torque 250h / 2m Hydraulic fittings tightening torque 250h / 2m Antitipping device...
Page 309 Control and maintenance logs | 23 Maintenance 1000h / 1y Brake 1000h / 1y Engine valves clearances 1000h / 1y Electrical system: cables condition 1000h / 1y Electrical system: Lighting and signaling 1000h / 1y Electrical system: Acoustic signal devices 1000h / 1y Hydraulic system: Jacks 1000h / 1y Hydraulic system: Tubes and hoses 1000h / 1y Hydraulic system: Movements speed 1000h / 1y Coolant 1000h / 1y Differential axle oil 1000h / 1y Hydraulic oil 1000h / 1y Epicycloidal reduction gear oil 1000h / 1y PTO gearbox oil (if installed) 1000h / 1y Transmission oil 1000h / 1y Boom sliding blocks: wear 1000h / 1y Forks support plate: wear 1000h / 1y Engine speeds 1000h / 1y Fuel tank 1000h / 1y Cab structure 1000h / 1y Chassis: bearings and pivot bushes...
Page 310 23 | Control and maintenance logs AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 311 Notes | Notes AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 312 | Notes AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...
Page 313 Notes | AXH1230‐UK ﴾ENG﴿ ‐ Apollo KM...

Dieci APOLLO MINI AGRI Maintenance Manual

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