nord NORDAC PRO SK 500P Series Operating Manual With Installation Instructions

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BU 0600 – en

NORDAC PRO (SK 500P series)

Manual with installation instructions

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Page 1 BU 0600 – en NORDAC PRO (SK 500P series) Manual with installation instructions...
Page 2 NORDAC PRO (SK 500P series) – Manual with installation instructions Wiring diagram Power supply suitable for the device (see Alternative example “Digital input power supply via technical data) external power source (24 V DC)” Connection message “Inverter ready” (default) Alternative example “PTC connected to D15” Electromechanical brake connection (default) Optional braking resistor Top view...
Page 3 They serve as the prerequisite for smooth and safe operation and the fulfilment of any warranty claims. Contact Getriebebau NORD GmbH & Co. KG if your questions regarding the handling of the device are not answered in this document or if you require further information.
Page 4: Product Information
NORDAC PRO (SK 500P series) – Manual with installation instructions Product information The document describes the following devices: Designation: BU 0600 Part no.: 6076002 Series: NORDAC PRO Device SK 500P, SK 510P, SK 530P, SK 540P, SK 550P series: Device SK 5xxP-250-123- ...
Page 5: Copyright Notice
Any editing or amendment or other utilisation of the document is prohibited. Publisher Getriebebau NORD GmbH & Co. KG Getriebebau-Nord-Straße 1 • 22941 Bargteheide, Germany • http://www.nord.com Fon +49 (0) 45 32 / 289-0 • Fax +49 (0) 45 32 / 289-2253 Member of the NORD DRIVESYSTEMS Group...
Page 6 NORDAC PRO (SK 500P series) – Manual with installation instructions BU 0600 en-2324...
Page 7: Table Of Contents
Table of Contents Table of Contents General ............................... 11 Device characteristics ........................12 Delivery ............................15 Scope of delivery..........................15 Safety, installation and application information ................18 Explanation of markings ........................22 Warning information on the product ....................23 Standards and approvals ......................... 24 1.7.1 UL and CSA approval ......................
Page 8 Reduced output current due to low voltage ..............253 8.4.5 Reduced output current due to the heat sink temperature ..........253 Operation on the RCD ........................253 NORD system bus ......................... 254 8.6.1 Description........................254 8.6.2 NORD system bus participants..................256 8.6.3...
Page 9 Figure 11: Heat losses due to pulse frequency ....................249 Figure 12: Reduced output current due to low voltage ..................253 Figure 13: Example of the structure of a NORD system bus ................255 Figure 14: Energy efficiency due to automatic flux optimisation ................257 Figure 15: Characteristic curve 50 Hz .........................
Page 10 Table 11: Connection data mains side X1 ......................47 Table 12: Connection data motor side X2, X3 ....................... 47 Table 13: Colour and contact assignments for NORD TTL / HTL incremental encoders ........65 Table 14: Temperature sensors, adjustment ......................76 Table 15: FAQ operational problems ........................
Page 11: General
This manual is based on the device software as stated in the version list (see P707). If the frequency inverter uses a different software version, this may cause differences. If necessary, the current manual can be downloaded from the Internet (http://www.nord.com/). Additional descriptions exist for optional functions and bus systems (http://www.nord.com/). Information Accessories The accessories that are mentioned in the manual are also subject to changes.
Page 12: Device Characteristics
NORDAC PRO (SK 500P series) – Manual with installation instructions 1.1 Device characteristics The NORDAC PRO series is available in various device variants. The following gives an overview of the essential device characteristics of the individual variants. Basic Drive Advanced Drive Characteristic SK …...
Page 13 1 General Basic Drive Advanced Drive Characteristic SK … 500P/510P 530P/540P 550P Additional information Operating manual BU 0600 Legend Present Not present Optionally available External connection to supply the control board’s 24 V DC supply voltage with automatic switching between the external and internal –...
Page 14: Table 2: Overview Of Device Characteristics
NORDAC PRO (SK 500P series) – Manual with installation instructions Basic Drive Advanced Drive Characteristic SK … 500P/510P 530P/540P 550P Additional information Operating manual BU 0600 Legend Present Not present Optionally available Load monitor (Chap. 5.1.7), P525-P529 Lifting gear functionality (Chap.
Page 15: Delivery
1 General 1.2 Delivery Examine the device for transport damage or loose components immediately on delivery / unpacking. In case of damage, contact the carrier immediately and arrange for a careful survey. Important! This also applies if the packaging is undamaged. 1.3 Scope of delivery NOTICE Defect in the device...
Page 16 NORDAC PRO (SK 500P series) – Manual with installation instructions Content of accessory bag for size 7 and higher: Size 7 Size 8 Size 9 Size 10 Tubular cable lug Tubular cable lug Tubular cable lug Tubular cable lug 50 mm 95 mm 120 mm 150 mm...
Page 17 1 General Optional accessories An overview on options and accessories can be found in the “NORDAC – Electronic drive technology” (E3000) catalogue. This catalogue is available for download on our website www.nord.com. For commissioning, parametrisation and control NORDCON of the inverter MS Windows ®...
Page 18: Safety, Installation And Application Information
NORDAC PRO (SK 500P series) – Manual with installation instructions 1.4 Safety, installation and application information Before working on or with the device, please read the following safety instructions extremely carefully. Please pay attention to all other information from the device manual. Non-compliance can result in serious or fatal injuries and damage to the device or its surroundings.
Page 19 1 General Triggering of a circuit breaker If the device is secured by a circuit breaker and if this was triggered, this may indicate that a residual current was interrupted. A component (e.g. device, cable or plug connector) in this circuit may have caused an overload (e.g.
Page 20 4. Do not make any modifications. Unauthorised changes and the use of spare parts and additional equipment tnot purchased from or recommended by NORD may cause fire, electric shock and injury. Do not change the original coating / paint or apply additional coatings / paints.
Page 21 1 General Setup, troubleshooting and commissioning When working on live devices, the applicable national accident prevention regulations must be complied with. Connection of the supply voltage may directly or indirectly set the device into operation. Contact with electrically live components may result in electric shock, possibly with fatal consequences. The parametrisation and configuration of the devices must be selected so that no hazards can occur.
Page 22: Explanation Of Markings
NORDAC PRO (SK 500P series) – Manual with installation instructions 1.5 Explanation of markings DANGER Indicates an immediate danger, which may result in death or very serious injury if it is not avoided. WARNING Indicates a dangerous situation, which may result in death or serious injury if it is not avoided. CAUTION Indicates a dangerous situation, which may result in minor injuries if it is not avoided.
Page 23: Warning Information On The Product
1 General 1.6 Warning information on the product The following warning symbols are used on the product. Warning Supplement to Meaning symbol warning symbol DANGER Electric shock DANGER The device contains powerful capacitors. Because of this, a hazardous voltage may be present for more than 5 minutes after 300 s disconnection from the mains.
Page 24: Standards And Approvals
NORDAC PRO (SK 500P series) – Manual with installation instructions 1.7 Standards and approvals All devices across the entire series comply with the standards and directives listed below. Applied Approval Directive Certificates Label standards Low Voltage 2014/35/EU 2014/30/EU EN 61800-5-1 EN 60529 RoHS 2011/65/EU...
Page 25: Ul And Csa Approval
1 General 1.7.1 UL and CSA approval File No. E171342 The categorisation of protective equipment approved by the UL according to United States standards for the devices described in this manual is listed below, basically with the original wording. The categorisation of the individually relevant fuses or circuit breakers can be found in the “Electrical Data”...
Page 26 NORDAC PRO (SK 500P series) – Manual with installation instructions Frame description Size 1, 2 “Suitable for motor group installation on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 240 (1-phase) or 480 (3-phase) V max, when Protected by Circuit Breaker (inverse time trip type) in accordance with UL 489, rated 15 Amperes and respectively 240 or 480 Volts min.”.
Page 27: Type Code / Nomenclature
1 General 1.8 Type code / nomenclature Unique type codes have been defined for the individual modules and devices. These provide individual details of the device type and its electrical data, protection class, fixing version and special versions. A differentiation is made according to the following groups: Frequency inverters Optional modules BU 0600 en-2324...
Page 28: Name Plate
NORDAC PRO (SK 500P series) – Manual with installation instructions 1.8.1 Name plate All information relevant to the device, including information for the identification of the device, can be obtained from the name plate. Type: Type / designation Part-No: Part number Identification number Version: Software / hardware...
Page 29 1 General Type code for option modules SK TU5-CTR(-xxx) Version variant or special version CTR = ControlBox (removable control unit) Option type: PAR = ParameterBox (removable control unit) STO = Interface for STO functionality MLT = Universal encoder interface with STO functionality FSx- = x=1 (2, 3) different variants of interfaces for...
Page 30: Assembly And Installation
NORDAC PRO (SK 500P series) – Manual with installation instructions 2 Assembly and installation The frequency inverters are available in various sizes depending on their output. Attention must be paid to a suitable position when installing. The devices require sufficient ventilation as protection against overheating. Minimum distances from adjacent components above and below the frequency inverter, which could obstruct the air flow, apply.
Page 31: Frequency Inverter Installation
2 Assembly and installation 2.1 Frequency inverter installation Install the frequency inverter directly on the rear wall of a control cabinet. Sizes 1 and 2 have two mounting holes, size 3 has four mounting holes. Care must be taken that the rear of the cooling element is covered with a flat surface and that the device is mounted vertically.
Page 32 NORDAC PRO (SK 500P series) – Manual with installation instructions Sizes 1 and 2 For size 3 and above BU 0600 en-2324...
Page 33: Emc Kit
2 Assembly and installation 2.2 EMC kit Depending on size and configuration level, various EMC kits are optionally available. A shielding plate for the motor connection is supplied as standard for advanced devices (SK 530P and higher). Figure 2: Exemplary arrangement of the EMC kit on the frequency inverter Motor connection shield (MS) Customer unit shield (SK CU5…) (CS) IO port shield (IS)
Page 34 NORDAC PRO (SK 500P series) – Manual with installation instructions SK 5xxP EMC kit Motor connection Customer unit shield Device type IO port shield (IS) shield (MS) (SK CU5…) (CS) 2, 3) SK 5xxP-452-340-A SK 5xxP-552-340-A SK EMC 2-6 SK 5xxP-752-340-A Part no.: 275 999 061 SK 5xxP-902-340-A SK 5xxP-113-340-A...
Page 35: Braking Resistor (Br)
2 Assembly and installation 2.3 Braking resistor (BR) CAUTION Hot surfaces The braking resistor and all other metal components may heat up to temperatures above 70 °C. If touched, there is a risk of injury from local burns. Adjacent objects may be damaged by heat. •...
Page 36: Electrical Data For Braking Resistors
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.3.1 Electrical data for braking resistors Frequency inverter Type Part no. Document 0.25 … 0.75 kW SK BRU5-1-240-050 275 299 004 TI 275299004 � � � � � � SK BRU5-2-075-200 1.1 …...
Page 37: Table 7: Technical Data Of The Braking Resistor Temperature Switch
2 Assembly and installation Bi-metal temperature switch Nominal Protection Connection Part no. Voltage Current switching Dimensions SK... class cable/terminals temperature BRU5- 2.5 A 275991100 180°C ± 5 K 2 x 0.8 mm Width +10 mm ´AWG 18 for cosϕ=1 IP40 250 V AC 1.6 A (one side)
Page 38: Temperature Monitoring Of The Braking Resistor
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.3.2 Temperature monitoring of the braking resistor To prevent an overload of the braking resistor, the power fed into the resistor must be monitored. The most reliable method is thermal monitoring with a temperature switch that is mounted directly on the braking resistor.
Page 39: Chokes
2 Assembly and installation 2.4 Chokes Frequency inverters cause loads both on the mains side and the motor side (e.g. current harmonics, steep flanks, EMC interference), which may result in malfunctions in system operation and in the frequency inverter. Mains or link circuit chokes are primarily used for protection of the mains, motor chokes primarily reduce influences on the motor side.
Page 40: Ci1 And Sk Ci5 Mains Chokes
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.4.1.2 SK CI1 and SK CI5 mains chokes Type SK CI1 and SK CI5 chokes are specified for a maximum supply voltage of 230 V or 480 V at 50/60 Hz. All chokes have a protection class...
Page 41: Co1/Sk Co5 Motor Chokes
2 Assembly and installation 2.4.2 SK CO1/SK CO5 motor chokes To reduce the motor cable’s interference signals or to compensate for cable capacitance in long motor cables, an additional motor choke can be installed at the frequency inverter output. During installation, ensure that the pulse frequency of the frequency inverter is set to 3 …...
Page 42: Electrical Connection
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.5 Electrical Connection WARNING Electric shock Hazardous voltages may be present at the mains input and all power connection terminals (e.g. motor connection terminals, link circuit) even when the device is not in operation. •...
Page 43: Overview Of Connections
2 Assembly and installation 2.5.1 Overview of connections Depending on the size of the device, the connection terminals for the supply cables and the control cables are located in different positions. Depending on the configuration of the device, various terminals may not be present.
Page 44 NORDAC PRO (SK 500P series) – Manual with installation instructions Terminal Signal Pin no. Number of poles 500P 510P 530P 540P 550P 230 V 400 V 10 V Analogue inputs Digital inputs 24 V Digital inputs and – – outputs 24 V 24 V TTL incremental...
Page 45: Wiring Guidelines
2 Assembly and installation 2.5.2 Wiring guidelines The devices have been developed for use in an industrial environment. In this environment, electromagnetic interference can affect the device. In general, correct installation ensures safe and problem-free operation. To meet the limiting values of the EMC directives, the following instructions should be complied with.
Page 46: Electrical Connection Of Power Unit
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.5.3 Electrical connection of power unit The following information relates to all power connections to the frequency inverter. This includes: • Mains cable connection X1 (L1, L2/N, L3) and PE to connection contact •...
Page 47: Table 11: Connection Data Mains Side X1
2 Assembly and installation Cable Ø [mm²] Tightening torque Tool Size Rigid Flexible [Nm] [lb-in] 0.2 ... 2.5 0.2 … 2.5 24 … 12 0.5 … 0.6 4.42 … 5.31 SL 0.6x3.5 0.2 ... 2.5 0.2 … 2.5 24 … 12 0.5 …...
Page 48: Electromechanical Brake
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.5.3.1 Electromechanical brake NOTICE Power supply for an electromechanical brake Connection of an electromechanical brake to the motor terminals may cause destruction of the brake or the frequency inverter. • Only provide the power supply for an electromechanical brake (or its brake rectifier) via the mains or mains voltage.
Page 49 2 Assembly and installation As delivered, the device is configured for operation in TN or TT networks. For operation in IT networks, simple adaptations must be made. However, these impair the suppression of radio interference. Adaptation for sizes 1 to 5 The adaptation to IT networks is carried out via two screw connections.
Page 50 NORDAC PRO (SK 500P series) – Manual with installation instructions Adaptation to HRG networks The device can also be operated in supply networks with a high-resistance earthed star point (High Resistance Grounding). These networks are common in the USA, for example. The same conditions and adjustments must be taken into account as for operation in an IT network (see above).
Page 51: Motor Cable
2 Assembly and installation 2.5.3.3 Motor cable The U, V, W and PE terminals are intended for connection of the motor cable. The motor cable may have a total length of 100 m if it is a standard cable type (observe EMC). If a shielded motor cable is used or if the cable is installed in a metallic and well-grounded duct, the total length should not exceed 20 m (connect cable shield to PE at both ends).
Page 52: Braking Resistor
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.5.3.4 Braking resistor Terminals B+/B- are intended for the connection of a suitable braking resistor. A short, shielded connection should be selected. Details on the braking resistor can be found in Chapter 2.3 "Braking resistor (BR)". 2.5.3.5 DC coupling NOTICE...
Page 53: Figure 4: Illustration Of A Dc Coupling
2 Assembly and installation L1 / L L2 / N L3 / - PE L3 L2 L1 PE L3 L2 L1 Ready message from all FIs PE U V W +B -B -DC PE U V W +B -B -DC Coupling if FIs ready Figure 4: Illustration of a DC coupling...
Page 54: Electrical Connection Of The Control Unit
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.5.4 Electrical connection of the control unit The control connections are fitted differently depending on the version. All control terminals can be simply plugged in and exchanged. To prevent connection errors, the connections are coded and protected against incorrect connection.
Page 55 2 Assembly and installation GND is a common reference potential for analogue and digital inputs. Information Voltage/current 5 V / 24 V can be obtained from several terminals if required. This also includes e.g. digital outputs or a control module connected via RJ12. The total output current must not exceed 150 mA (5 V) / 250 mA (24 V).
Page 56 NORDAC PRO (SK 500P series) – Manual with installation instructions Meaning, Functions Description / Technical data Terminal Parameter Designation Meaning Function of factory setting PTC input X4 Monitoring of motor temperature using PTC (SK 530P and higher) A shielded cable must be used if the The input is always active.
Page 57 2 Assembly and installation Analogue Control of the device via external control unit, potentiometer or similar inputs/outputs X10 Analogue input: For control of the FI output frequency. Analogue output: For external display or further processing in a following machine. R=10k Switching between current and voltage actual values is carried out automatically.
Page 58 NORDAC PRO (SK 500P series) – Manual with installation instructions Digital inputs X11 Actuation of device using an external controller, switch or similar. Each digital input has a response time of ≤ 5ms. Control with internal 24 V: Control with external 7,5 … 30 V: Digital 7.5 ...
Page 59 2 Assembly and installation Digital inputs and Signalling of operating statuses of the FI outputs X12 24 V DC Maximum load 20 mA (SK 530P or higher) With inductive loads: Provide protection via free-wheeling diode! Digital input 6 P420 [-06] No function Digital output 1 P434 [-03]...
Page 60 CiA. The frequency inverter can be included as a standard slave in a CANopen bus system via this interface. This interface is also used to set up the NORD system bus that can be used to incorporate CANopen encoders or further frequency inverters, for example.
Page 61: Installation Example
2 Assembly and installation Options for X15 Two additional options are available for the CANopen connection: These allow the CANopen signals to be looped through. Designation Contact assignment Connection data Installation example Part number Push-in spring connection Cable Details CAN- Rigid/flexible mm²...
Page 62 NORDAC PRO (SK 500P series) – Manual with installation instructions USB Communication Connection of the FI to a PC (alternatively to the RJ12 interface) for interface X16 communication with the NORDCON software (SK 530P or higher) Note: A 24 V supply (X6) is necessary for access to the Ethernet parameters. USB 2.0 Type C (SK 530P or higher) +5 V Supply voltage...
Page 63: Encoder Connection
2 Assembly and installation Encoder connection The incremental encoder connection is an input for a type with two tracks and TTL-compatible signals for EIA RS 422-compliant drivers. The maximum current consumption of the incremental encoder must not exceed 150 mA. The pulse number per rotation can be between 16 and 8192 increments.
Page 64: Incremental Encoder
> 10 m. HTL encoder HTL encoders are not suitable for motor control of a NORD synchronous motor with the NORDAC PRO frequency inverter. The digital inputs DI 3 and DI 4 are used to connect an encoder with an HTL signal.
Page 65: Table 13: Colour And Contact Assignments For Nord Ttl / Htl Incremental Encoders
Cable shield Connect to a large area of the frequency inverter housing or shielding bracket Recommended, DI can be freely selected Table 13: Colour and contact assignments for NORD TTL / HTL incremental encoders Information Encoder signal faults Wires that are not required (e.g. Track A inverse / B inverse) must be insulated. Otherwise, if these wires come into contact with each other or the cable shield, short-circuits may occur, which can cause encoder signal problems or destruction of the encoder.
Page 66: Fan
NORDAC PRO (SK 500P series) – Manual with installation instructions 2.7 Fan 2.7.1 Removing the fan Remove the fan by pressing the two fixing points out of the frequency inverter (1). 2.7.2 Installing the fan Fit the fan by pressing the two fixing points into the frequency inverter (1). Take care that the plug connector on the fan matches the socket of the frequency inverter.
Page 67: Options
3 Options 3 Options 3.1 Overview of option modules The functions of the frequency inverter can be extended with SK TU5-… parameterisation unit, SK CU5-… (SK 530P/SK 550P, not SK 540P) customer unit and other optional modules. The options can be plugged in. Either a blind cover or a parameterisation unit can be attached to a SK TU5-…...
Page 68: Connection Of Multiple Devices To One Parametrisation Tool
NORDAC PRO (SK 500P series) – Manual with installation instructions 3.2 Connection of multiple devices to one parametrisation tool In principle, it is possible to control several frequency inverters via the ParameterBox(SK PAR-3X or SK PAR-5H) or the NORDCON software. In the following example, communication is made via the parameterisation tool, by tunnelling the protocols of the individual devices (max.
Page 69: Commissioning
4.1 Factory settings All frequency inverters supplied by Getriebebau NORD are pre-parameterised with the default setting for standard applications with 4-pole IE3 three-phase standard motors (same power and voltage). When using motors with a different power or number of poles, the data from the motor’s name plate must be entered into the parameters P201 ...
Page 70: Figure 5: Motor Name Plate
“ENTER”. The value calculated for the line resistance (depending on P207) will be saved in parameter P208. The NORDCON software provides the motor data for all common NORD motors. Using the “Import motor parameter” function (see also the NORDCON software manual 0000), the required data set can be selected and imported into the device.
Page 71: Selecting The Operating Mode For Motor Control
NORD, which match the type of an IPMSM (Interior Permanent Magnet Synchronous Motor) in terms of structure. In these motors, the permanent magnets are embedded in the rotor. The operation of other manufacturer's motors must be checked by NORD, if required. See also technical information 60-0001, “Planning and commissioning guide for NORD synchronous...
Page 72 NORDAC PRO (SK 500P series) – Manual with installation instructions prerequisite for this operating mode is a precise setting of the current and speed controller. This operating mode is suitable for applications with higher requirements on dynamics (ramp times ≥ 0.25 s) compared to the VFC control, and for pumping applications with high breakaway torques. •...
Page 73: Overview Of Controller Parameter Settings
4 Commissioning 4.2.2 Overview of controller parameter settings The following illustration provides an overview of all parameters which are important, depending on the selected operating mode. In principle, the following applies: The more precise the setting, the more accurate the control and the higher the possible values for the dynamics and precision of drive operation. A detailed description of the individual parameters can be found in ...
Page 74: Motor Control Commissioning Steps
EMF voltage (P240)  Motor name plate/motor data sheet b. Determine/set reluctance angle (P243) (not required with NORD motors) c. Peak current (P244)  Motor data sheet (not required with NORD motors) d. Only for PMSMs in VFC mode: Determine (P245), (P247) e.
Page 75: Minimum Configuration Of Control Connections
4 Commissioning 4.3 Minimum configuration of control connections If the frequency inverter is to be controlled via the digital and analogue inputs, this can be implemented immediately in the condition as delivered. Settings are not necessary for the moment. Minimum circuitry Potentiometer, 10 kOhm (Function P400 [-01] = 1) (min./max.
Page 76: Temperature Sensors
NORDAC PRO (SK 500P series) – Manual with installation instructions 4.4 Temperature sensors The current vector control of the frequency inverter can be further optimised by the use of a temperature sensor. By continuous measurement of the motor temperature, the highest control precision of the frequency inverter and the associated optimum speed precision of the motor is achieved at all times and with any load.
Page 77: Connection Examples
4 Commissioning Connection examples A temperature sensor can be connected to either of the two analogue inputs of the relevant option. In the following examples, analogue input 2 is used. Parameter settings (Analogue input 2) The following parameters must be set for the function of the temperature sensor. Analogue input 2 function, P400 [-02] = 48 (motor temperature) Analogue input 2 mode, P401 [-02] = 1 (negative temperatures are also measured) Comparison of analogue input 2: P402 [-02] (V) and P403 [-02] (V) for R...
Page 78: Parameter
NORDAC PRO (SK 500P series) – Manual with installation instructions 5 Parameter WARNING Unexpected movement Connection of the supply voltage may directly or indirectly set the device into motion. This can cause unexpected movement of the drive and the attached machine, which may result in serious or fatal injuries and/or material damage.
Page 79 5 Parameter WARNING Unexpected movement due to overload In case of overload of the drive, there is a risk that the motor will “break down” (sudden loss of torque). An overload may be caused e.g. by inadequate dimensioning of the drive unit or by the occurrence of sudden peak loads.
Page 80 NORDAC PRO (SK 500P series) – Manual with installation instructions Menu group Master function Operating displays (P0--) Display of parameters and operational values DS402 parameters (P0--) Parameters for DS402 drive profile Basic parameters (P1--) Basic device settings such as behaviour when switching on/off Motor data (P2--) Electrical settings for the motor (motor current or starting voltage)
Page 81: Figure 6: Explanation Of Parameter Description
5 Parameter P000 Operating para. disp. (parameter number) (parameter name) Setting range Display of the typical display format, possible setting range and number of decimal places or display range Arrays [-01] If parameters have a substructure in several arrays, this is shown here. Factory setting { 0 } Typical default setting of parameters in the as-delivered condition of the device, or to which it is set...
Page 82: Parameter Overview
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1 Parameter overview Operating displays P000 Operating para. disp P001 Select of disp.value P002 Display factor P003 Supervisor-Code P004 Password P005 Change password DS402 parameters P020 Target velocity P021 Velocity demand P022 Control effort P023 Velocity amount...
Page 83 5 Parameter Control parameters P300 Control method P301 Incremental encoder P310 Speed Ctrl P P311 Speed Ctrl I P312 Torque curr. ctrl. P P313 Torque curr. ctrl. I P314 Torq curr ctrl limit P315 Field curr. ctrl. P P316 Field curr. ctrl. I P317 Field curr ctrl lim P318 P-Weak P319...
Page 84 NORDAC PRO (SK 500P series) – Manual with installation instructions Additional parameters P500 Language P501 Inverter name P502 Value Masterfunction P503 Leading func. output P504 Pulse frequency P505 Absolute mini. freq. P506 Automatic acknowled. P509 Source control word P510 Source Setpoints P511 USS baud rate P512 USS address P513...
Page 85: Operating Display
5 Parameter 5.1.1 Operating display P000 Operating para. disp Display range 0.01 … 9999 Description The operating value selected in parameter P001 is displayed. Important information about the operating status of the drive can be read out as required. BU 0600 en-2324...
Page 86 NORDAC PRO (SK 500P series) – Manual with installation instructions P001 Selection of display value Setting range 0 … 65 Factory setting { 0 } Description Selection of the operating display for display via 7-segment display. Display values Value Meaning Actual frequency [Hz] Currently supplied output frequency...
Page 87 5 Parameter P002 Display factor Setting range 0.01 … 999.99 Factory setting { 1.00 } Description The selected operating value in parameter P001 “Select of disp.value” is multiplied by the scaling factor in P000 and displayed in the “Operating para. display”. It is therefore possible to display system-specific operating values such as the throughput quantity.
Page 88: Ds402 Parameter
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1.2 DS402 parameter Information For parameters P046, P047, P048, P056, P057, P062, P063 and P064 the precise designations can be obtained from the arrays. These parameters are indicated with an exclamation mark (!) in the top line.
Page 89 5 Parameter P024 6048 Velocity accele Setting range [-01] = 1... 2400000 rpm [-02] = 0... 32767 sec Arrays [-01] = Delta-N acceleration [-02] = Delta-T acceleration Factory setting [-01] = { 1500 } [-02] = { 2 } PDO mapping [-01] = [-02] = Data type...
Page 90 Description DS402 object 6060h: Setting of the operating mode in the DS402 drive profile. Setting values Value Function Description Nord mode NORD standard mode Reserve Profile position Position control Velocity mode Speed control with minimum and maximum speeds Profile velocity...
Page 91 DS402 object 6061h: Display of the actual operating mode in the DS402 drive profile. Setting values Value Function Description Nord mode NORD standard mode Reserve Profile position Position control Velocity mode Speed control with minimum and maximum speeds Profile velocity...
Page 92 NORDAC PRO (SK 500P series) – Manual with installation instructions Information If the mains voltage is not connected (X1) the following parameter shows the value 0 and not the actual correct operating value. P034 60FD Digital inputs Display range 0000h … FFFFh Factory setting { 0000h } PDO mapping...
Page 93 5 Parameter Bit 16 Relay 1 Bit 17 Relay 2 Bit 18 Digital output 1 Bit 19 Digital output 2 Bit 20 Digital output 3 Bit 21 Digital output 4 Bit 22 Digital output 5 Bit 23 Digital output 6 Bit 24 Analog output 1 –...
Page 94 NORDAC PRO (SK 500P series) – Manual with installation instructions P047 6065 & 6066 Follow error Arrays [-01] = 6065 Follow err wind [-02] = 6066 Follow timeout Setting range [-01] = 0 … 2 147 483.647 rev [-02] = 0 ...
Page 95 5 Parameter P052 6081 Profile velocit Setting range 0 ... 24000 rev Factory setting { 0 } PDO mapping RxPDO Data type UNSIGNED 32 Bit Description DS402 object 6081h: Setpoint speed in “Profile position” and “Profile velocity” operating modes P053 6086 Motion pro type Setting range 0 …...
Page 96 NORDAC PRO (SK 500P series) – Manual with installation instructions P055 608A Pos dimension Setting range 0 … 1 Factory setting { 0 } PDO mapping Data type UNSIGNED 8 Bit Description DS402 object 608Ah: Setting of the unit. Setting values Value Function Description...
Page 97: Factory Setting
5 Parameter P058 6098 Homing method Setting range 0 … 35 Factory setting { 0 } PDO mapping Data type INTEGER 8 Bit Description DS402 object 6098h: Setting of the required reference run method. Setting values Value Function Description No reference run No reference run Reference run to negative limit switch taking the index pulse into account.
Page 98 NORDAC PRO (SK 500P series) – Manual with installation instructions P059 6099 Homing speeds Arrays [-01] = 6099 Search switch [-02] = 6099 Search zero Setting range [-01] = 0 … 24000 rpm [-02] = 0 … 24000 rpm PDO mapping [-01] = [-02] = Data type...
Page 99 5 Parameter P063 606D & 606E Velocity window Setting range [-01] = 0 … 24000 rpm [-02] = 0 … 32767 ms Arrays [-01] = 606D Velocity window [-02] = 606E Veloc wind time Factory setting [-01] = { 100 } [-02] = { 200 } PDO mapping...
Page 100 NORDAC PRO (SK 500P series) – Manual with installation instructions P072 60FF Target Velocity Setting range -24000 ... 24000 rpm Factory setting { 0 } PDO mapping RxPDO Data type INTEGER 32 Bit Description DS402 object 60FFh: Target velocity in “Profile velocity” operating mode P073 6077 Torque act val Display range...
Page 101: Basic Parameter
5 Parameter 5.1.3 Basic parameter P100 Parameter set Setting range 0 … 3 Factory setting { 0 } Description Selection of the parameters sets to be parameterised. Four parameter sets are available. The parameters to which different values can also be assigned in the four parameter sets are known as “parameter set-dependent”...
Page 102 NORDAC PRO (SK 500P series) – Manual with installation instructions P103 Deceleration time Setting range 0.00 … 320.00 s Factory setting { 2.00 } { 5.00 } ≥ 45 kW Description The deceleration time is the time corresponding to the linear frequency reduction from the set maximum frequency P105 to 0 Hz.
Page 103 5 Parameter P106 Ramp smoothing Setting range 0 … 100% Factory setting { 0 } Description This parameter enables smoothing of the acceleration and deceleration ramps. This is necessary for applications where gentle, but dynamic speed change is important. Ramp smoothing is carried out for every setpoint change. The value to be set is based on the set acceleration and deceleration time, however values <...
Page 104 NORDAC PRO (SK 500P series) – Manual with installation instructions P107 Brake reaction time Setting range 0 … 2.50 s Factory setting { 0.00 } Description Electromagnetic brakes have a physically-dependent delayed brake reaction time when actuated. This can result in the dropping of the load in lifting gear applications. The brake takes up the load after a delay.
Page 105: Switch-Off Mode
5 Parameter P108 Switch-off mode Setting range 0 ... 13 Factory setting { 1 } Description This parameter determines the way in which the output frequency is reduced after "Blocking" (controller enable  Low). Setting values Value Meaning Voltage disable The output signal is switched off immediately.
Page 106 NORDAC PRO (SK 500P series) – Manual with installation instructions P109 DC brake current Setting range 0 … 250 % Factory setting { 100 } Description Current setting for the functions of DC current braking (P108 = 3) and combined braking (P108 = 5).
Page 107 5 Parameter P111 P - torque limit factor Setting range 25 … 400 % Factory setting { 100 } Description "P torque limit factor". Directly affects the behaviour of the drive at the torque limit. The basic setting of 100 % is sufficient for most drive tasks. If the values are too high the drive tends to oscillate as it reaches the torque limit.
Page 108 NORDAC PRO (SK 500P series) – Manual with installation instructions P114 Brake delay off Setting range 0.00 … 2.50 s Factory setting { 0.00 } Description Electromagnetic brakes have a delayed response time for their release, which depends on physical factors. This can lead to the motor running while the brake is still applied, which will cause the FI to switch off with an overcurrent message.
Page 109: Motor Data / Characteristic Curve Parameters
By selecting one of the possible setting values and pressing the OK key, all of the motor parameters P201 ... P209 are set to the selected motor power. The motor data for NORD synchronous motors can be found in the final section of the list. Note After confirmation of the selection, P200 becomes = 0 again.
Page 110 NORDAC PRO (SK 500P series) – Manual with installation instructions 0.12kW 115V 1.10 kW 230 V 90T1/4 2.20 kW 400 V 90T1/4 0.18kW 115V 1.10 kW 230 V 80T1/4 3.00 kW 230 V 100T5/4 0.25kW 115V 1.10 kW 400 V 80T1/4 3.00 kW 230 V 100T2/4 0.37kW 115V 1.50 kW 230 V 90T3/4...
Page 111 5 Parameter P205 Nominal power Setting range 0.00 … 250.00 kW Factory setting The default setting depends on the nominal power of the FI. Description Displays the nominal motor power P206 Cos phi Setting range 0.50 … 0.98 Factory setting The default setting depends on the nominal power of the FI.
Page 112 NORDAC PRO (SK 500P series) – Manual with installation instructions P209 No-load current Setting range 0.0 … 1000.0 A Factory setting The default setting depends on the nominal power of the FI. Description This value is always calculated automatically from the motor data if there is a change in the parameter P206 "Cos ϕ"...
Page 113 5 Parameter P212 Slip compensation Setting range 0 ... 150% Factory setting { 100 } Description Asynchronous motor operation: Slip compensation increases the output frequency depending on the load, in order to keep the three-phase asynchronous motor speed approximately constant. The factory setting of 100 % is optimal for three-phase asynchronous motors if the correct motor data has been set.
Page 114 NORDAC PRO (SK 500P series) – Manual with installation instructions P216 Time boost prectrl. Setting range 0.0 ... 10.0 s Factory setting { 0.0 } Description This parameter is used for 3 functionalities: 1. Time limit for the boost precontrol: Application time for the increased starting current.
Page 115 5 Parameter P219 Auto.magn.adjustment Setting range 25 ... 100% / 101 Factory setting { 100 } Description “Automatic flux optimisation”. With this parameter, the magnetic flux of the motor can be automatically matched to the motor load, so that the energy consumption is reduced to the amount which is actually required.
Page 116 NORDAC PRO (SK 500P series) – Manual with installation instructions P2xx Control/characteristic curve parameters Output voltage P204 P211 P215 P210 Output frequency P201 NOTE: P216 Time "typical" Settings for the... Current vector control (factory setting) Linear V/f characteristic curve P201 to P209 = Motor data P201 to P209 = Motor data P210 = 100% P210 = 100% (static boost)
Page 117 5 Parameter Information If the mains voltage is not connected (X1) the following parameter shows the value 0 and not the actual correct operating value. P220 Par.-identification Setting range 0 ... 2 Factory setting { 0 } Description “Parameter identification”. For devices with an output up to 5.5 kW (230 V ≤ 2.2 kW), the motor data is determined automatically by the device via this parameter.
Page 118 PMSM. Note The parameter is only relevant for sensorless control with injection signal (P300 = 3). When using NORD motors, the value is automatically set by selecting the motor via the motor list (P200). P240...
Page 119 The default setting depends on the nominal power of the FI. Description For PMSMs with non-linear characteristic induction curves, the linearity limits can be entered with parameter P244 [-02] … [-05]. For NORD PMSMs (IE4 and IE5 motors), the necessary data is stored if the motor is selected in P200.
Page 120: Control Parameters
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1.5 Control parameters P300 Control method Setting range 0 … 3 Factory setting { 0 } Description Definition of the control method for the motor Note Commissioning information: ( (Chap. 4.2 "Selecting the operating mode for motor control")).
Page 121 5 Parameter P310 Speed controller P Setting range 0 … 3200 % Factory setting { 100 } Description P-component of the encoder (proportional amplification). Amplification factor, by which the speed difference between the setpoint and actual frequency is multiplied. A value of 100 % means that a speed difference of 10 % produces a setpoint of 10 %.
Page 122 NORDAC PRO (SK 500P series) – Manual with installation instructions P315 Field curr. ctrl. P Setting range 0 … 1000 % Factory setting { 400 } Description Current controller for the field current. The higher the current controller parameters are set, the more precisely the current setpoint is maintained.
Page 123 5 Parameter P320 Weak border Setting range 0 … 110 % Factory setting { 100 } Description The field weakening limit determines the speed /current at which the controller begins to weaken the field. At a set value of 100 % the controller begins to weaken the field at approximately the synchronous speed.
Page 124 NORDAC PRO (SK 500P series) – Manual with installation instructions P326 Ratio encoder Setting range 0.01 … 100.00 Arrays Universal [-01] = [-02] = [-03] = Sin/Cos [-04] = (UART Factory setting All { 1.00 } Description “Ratio encoder”. If the incremental encoder is not mounted directly onto the motor shaft, then the respectively correct ratio of motor speed to encoder speed must be set.
Page 125 5 Parameter P328 Speed slip delay Setting range 0.0 … 10.0 s Arrays [-01] = Delay time during operation [-02] = Delay time during standstill (to monitor a holding brake) • FI enabled • FU ready to switch-on Factory setting All { 0.0 } Description “Slip error delay”.
Page 126: Setting Values
“0” of the motor during the production of NORD motors. Therefore, after the first time that the zero pulse is reached, the inverter adopts this value as a reference value and thus achieves a high precision.
Page 127 P331 and P332. This conflict of objectives can therefore not be resolved simultaneously for both optimisation objectives. Note The default value is selected so that it typically does not need to be adjusted for NORD synchronous motors. BU 0600 en-2324...
Page 128 The mechanical angle then results in Note NORD motors are delivered so that the zero pulse of the encoder corresponds to the zero pole position of the motor. In case of deviation, this can be obtained from an adhesive label on the motor.
Page 129 5 Parameter P336 Mode Rotorpos ident Setting range 0 ... 3 Factory setting { 0 } Description “Mode of identification of the starting conditions”. This parameter has a double function. Function 1: Definition of the mode for the rotor position identification of a synchronous motor (PMSM).
Page 130 NORDAC PRO (SK 500P series) – Manual with installation instructions P338 Voltage CFC-Inj Setting range 1 ... 1000% Factory setting { 100 } Description “Voltage CFC injection”: Adjustment of injection voltage. The higher the selected voltage, the greater the precision. In addition, the noise development increases during the identification process.
Page 131 5 Parameter P342 Synchron Start PMSM Setting range 0 … 5 Factory setting { 0 } Description “Synchronised startup time for PMSM”: Delay of motor start after the enable signal. The delay time corresponds to the duration of the identification cycle according to P330 of the test signalling method and the identification of the starting position of the rotor with P300 = 3, multiplied by the setting parameterised in P342.
Page 132: Setting Range
NORDAC PRO (SK 500P series) – Manual with installation instructions P351 PLC set val. select. Setting range 0 … 3 Factory setting { 0 } Description Selection of the source for the control word (CTW) and the main setpoint (MSW) with active PLC functionality (P350 = 1).
Page 133 5 Parameter Information If the mains voltage is not connected (X1) the following parameter shows the value 0 and not the actual correct operating value. P360 PLC display value Display range -2 147 483.648 … 2 147 483.647 Arrays [-01] … [-05] Factory setting All { 0.000 } Description...
Page 134: Control Terminals
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1.6 Control terminals Information The input functions {48} and {58} do not function with the following parameter P400 without connection of a mains voltage (X1). P400 Analog input func. Setting range 0 …...
Page 135 5 Parameter Based on the set current limit P536, this can be changed via the Current limit analogue input. Maximum frequency The maximum frequency of the FI is varied. 100% corresponds to the setting in parameter P411. 0% corresponds to the setting in parameter P410.
Page 136 NORDAC PRO (SK 500P series) – Manual with installation instructions P401 Analog input mode Setting range 0 … 5 Arrays [-01] = Analog input 1 Analogue input 1 of the frequency inverter [-02] = Analog input 2 Analogue input 2 of the frequency inverter [-03] = Ext.
Page 137 5 Parameter If the minimum adjusted setpoint P402 is undershot by 10% of the 0 - 100% monitored difference from P403 and P402, the FI output switches off. Once the setpoint is greater than P402 - (10% × (P403 - P402)), it will deliver an output signal.
Page 138 NORDAC PRO (SK 500P series) – Manual with installation instructions P402 Analog in. bal. 0% Setting range -500.0 ... 500.0% Arrays [-01] = Analog input 1 Analogue input 1 of the frequency inverter [-02] = Analog input 2 Analogue input 2 of the frequency inverter [-03] = Ext.
Page 139 5 Parameter P403 Analog.in. bal. 100% Setting range -500.0 ... 500.0% Arrays [-01] = Analog input 1 Analogue input 1 of the frequency inverter [-02] = Analog input 2 Analogue input 2 of the frequency inverter [-03] = Ext. Analogue in 1 “External analogue input 1”: Analogue input 1 of the first IO extension [-04] =...
Page 140 NORDAC PRO (SK 500P series) – Manual with installation instructions P404 Analog input filter Setting range 1 ... 400 ms Arrays [-01] = Analog input 1 Analogue input 1 of the frequency inverter [-02] = Analog input 2 Analogue input 2 of the frequency inverter [-03] = Reserve [-04] =...
Page 141 5 Parameter Uh, j a P411 Max. freq. a-in 1/2 Setting range -400.0 ... 400.0 Hz Factory setting { 50.0 } Description "Maximum frequency auxiliary setpoints". The maximum frequency that can act on the setpoint via the auxiliary setpoints. Auxiliary setpoints are all frequencies that are additionally delivered for further functions in the FI: •...
Page 142 NORDAC PRO (SK 500P series) – Manual with installation instructions P415 PID control D comp. Setting range 0 ... 400.0% ms Factory setting { 1.0 } Description This parameter is only effective when the function “PID current freq.” is selected. In case of a control deviation, the D component of the PID controller determines the frequency change depending on time.
Page 143: Analogue Output Function
5 Parameter Information If the following parameter P418 is to be used in the function of an analogue output, all functions are inactive or the value 0 V is output unless the mains voltage (X1) is applied. However, if P418 is to be used as a digital output, then P418 = 61 must be selected.
Page 144 NORDAC PRO (SK 500P series) – Manual with installation instructions Torque [%] The current torque calculated by the device. (100% = nominal motor torque) Field [%] The current field in the motor calculated by the device. Actual frequency ± The analogue voltage is proportional to the output frequency of the device, whereby the zero point has been shifted to 5 V.
Page 145 5 Parameter P419 Analog output scal. Setting range -500 ... 500% Arrays [-01] = Analog output 1 Analogue output 1 of the frequency inverter [-02] = Reserve [-03] = IOE-1 IOE”. Analogue “External analogue output of the 1 output of the first IO extension [-04] = IOE-2 “External analogue output of the 2...
Page 146 NORDAC PRO (SK 500P series) – Manual with installation instructions Information With the following parameter P420 no input functions operate unless a mains voltage (X1) is connected, except for fault acknowledgement via the functions P420 = 1 “Enable right”, P420 = 2 “Enable left” and P420 = 12 “Fault acknowledgement“.
Page 147 5 Parameter No function Input switched off. Enable right The device delivers an output signal with the rotating field High “right”, if a positive setpoint is applied. 0 → 1 edge (P428 = 0) The device delivers an output signal with the rotating field “left”, Enable left High if a positive setpoint is applied.
Page 148 NORDAC PRO (SK 500P series) – Manual with installation instructions Reserve … Track-Z TTL-enc. 5 Evaluation of the zero track of a TTL encoder. Only connection to digital input 5 (DI5) Track-Z HTL-encoder Evaluation of the zero track of an HTL encoder. Evaluation of a 24 V HTL encoder for speed measurement Track-A HTL-enc.
Page 149 5 Parameter Start identification Precise knowledge of the rotor position is essential for PMSM 01 operation. Rotor position identification is performed, if the edge following conditions are met: • The frequency inverter is in “Ready to switch-on” status • The rotor position is not known (see P434 = 28, P481 = 28) •...
Page 150 NORDAC PRO (SK 500P series) – Manual with installation instructions P425 Function PTC input Setting range 0 … 1 Factory setting { 1 } Scope of application SK 530P and higher Description A connected PTC resistor is evaluated by the device. This function must be disabled if no PTC resistor is connected.
Page 151 5 Parameter P428 Automatic starting Setting range 0 … 1 Factory setting { 0 } Description WARNING! Danger of injury due to unexpected movements of the drive. Switch-on after an earth fault/short-circuit. Do NOT parameterise this parameter to “On” (P428 = 1), if “Automatic acknowled.” (P506 = 6 “Always”) has been parameterised! Secure drive against movements.
Page 152 NORDAC PRO (SK 500P series) – Manual with installation instructions P430 Fixed frequency 2 Setting range -400.0 … 400.0 Hz Factory setting { 0.0 } Description For a description of the function of the parameter, see P429 “Fixed frequency 1”. P431 Fixed frequency 3 Setting range...
Page 153 5 Parameter Information For the following parameter P434, all functions are disabled or 0 V is output unless the mains voltage (X1) is applied. This does not include the following functions: {7}, {8}, {12}, {30} … {37}, {38} and {50} … {59}. P434 Digital out function Setting range...
Page 154 NORDAC PRO (SK 500P series) – Manual with installation instructions Based on the motor data settings in P203 and P206. Torque current limit High Signals a corresponding torque load on the motor. This value can be adjusted via scaling P435. Frequency limit Based on the nominal motor frequency setting in P201.
Page 155 5 Parameter State digital In 7 A signal is present at digital input 7. High State digital In 8 A signal is present at digital input 8. High State digital In 9 A signal is present at digital input 9. High State digital In 10 A signal is present at digital input 10.
Page 156 NORDAC PRO (SK 500P series) – Manual with installation instructions P436 Dig.out. hysteresis Setting range 1 … 100% Arrays [-01] = Binary out 1 /MFR1 Relay 1 of the frequency inverter [-02] = Binary out 2 /MFR2 Relay 2 of the frequency inverter [-03] = Digital output 1 Digital output 1 of the frequency inverter...
Page 157: Setting Values
5 Parameter P464 Fixed frequency mode Setting range 0 … 1 Factory setting { 0 } Description This parameter determines the form in which fixed frequencies are to be processed. Note The highest active fixed frequency is added to the setpoint value of the motor potentiometer if functions 71 or 72 are selected for two digital inputs.
Page 158 NORDAC PRO (SK 500P series) – Manual with installation instructions P475 Delay on/off switch Setting range -30.000 … 30.000 s Arrays [-01] = Digital input 1 Digital input 1 of the frequency inverter [-02] = Digital input 2 Digital input 2 of the frequency inverter [-03] = Digital input 3 Digital input 3 of the frequency inverter...
Page 159 5 Parameter Information With the following parameter P480, the BusIO In Bits are considered to be digital inputs as with P420. Therefore, the input functions {8}, {13}, {17}, {18}, {61} and {80} … {82} do not operate without the application of a mains voltage (X1). P480 Funct.
Page 160 NORDAC PRO (SK 500P series) – Manual with installation instructions Information With the following parameter P481, the BusIO Out Bits are considered to be digital outputs as with P434. Therefore none of the functions operate without the application of a mains voltage. An exception to this is if one of the following functions has been selected: {7}, {8}, {12}, {30} …...
Page 161 5 Parameter P480 … P481 Use of markers With the aid of the two markers, it is possible to define simple logical sequences of functions. For this purpose, in the [-09] “Marker 1” and [-10] “Marker 2” arrays of parameter P481, the “triggers”...
Page 162 NORDAC PRO (SK 500P series) – Manual with installation instructions P482 Norm. BusIO Out Bits Setting range -400 … 400% Arrays [-01] = Bus / Dig Out 1 [-02] = Bus / Dig Out 2 Out Bit 0 … 3 via bus [-03] = Bus / Dig Out 3 [-04] =...
Page 163 5 Parameter P483 Hyst. BusIO Out Bits Setting range 1 … 100% Arrays [-01] = Bus / Dig Out 1 [-02] = Bus / Dig Out 2 Out Bit 0 … 3 via bus [-03] = Bus / Dig Out 3 [-04] = Bus / Dig Out 4 [-05] =...
Page 164: Additional Parameters
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1.7 Additional parameters P501 Inverter name Setting range A … Z (char) Arrays [-01] … [-20] Factory setting { 0 } Description Free input of a designation (name) for the device (max. 20 characters). With this, the frequency inverter can be uniquely identified for setting with NORDCON software or within a network.
Page 165 5 Parameter P503 Leading func. output Setting range 0 ... 5 Factory setting { 0 } Description For master-slave applications this parameter specifies on which bus system the master transmits the control word and the master values P502 for the slave. On the slave, parameters P509, P510, P546 define the source from which the slave obtains the control word and the master values from the master and how these are to be processed by the slave.
Page 166: Pulse Frequency
NORDAC PRO (SK 500P series) – Manual with installation instructions P504 Pulse frequency Setting range 4.0 ... 16.0 kHz / 16.1 ... 16.4 (≥ 45 kW: 3.0 ... 8.0 kHz) Factory setting { 6.0 (≥ 45 kW: 4.0) } Description With this parameter, the internal pulse frequency for controlling the power section can be changed.
Page 167 5 Parameter P505 Absolute mini. freq. Setting range 0.0 … 10.0 Hz Factory setting { 2.0 } Description “Absolute minimum frequency”. Specifies the frequency value that cannot be undershot by the FI. If the setpoint becomes smaller than the absolute minimum frequency, the FI switches off or changes to 0.0 Hz.
Page 168 NORDAC PRO (SK 500P series) – Manual with installation instructions P509 Control word source Setting range 0 ... 10 Factory setting { 0 } Description Selection of the interface via which the frequency inverter receives its control word (for enabling, direction of rotation, etc.). Note Note P510! For parameterisation via the bus: Set P509 and if necessary P899 to the relevant bus...
Page 169: Source Setpoints
5 Parameter P510 Source Setpoints Setting range 0 … 10 Arrays Selection of setpoint source [-01] = Main setvalue [-02] = 2nd setpoint Factory setting All { 0 } Description Selection of the interface via which the frequency inverter receives its setpoints. Setting values Value Meaning...
Page 170 NORDAC PRO (SK 500P series) – Manual with installation instructions P513 Telegram time-out Setting range -0.1 ... 100.0 s Arrays [-01] = USS / Modbus [-02] = [-03] = CAN / CANopen [-04] = Ethernet Scope of application [-01] SK 500P and higher [-02] SK 530P and higher [-03]...
Page 171 5 Parameter P514 CAN bus baud rate Setting range 0 … 7 Factory setting { 5 } Description Used to set the transfer rate (transfer speed) via the CAN bus interface. All bus participants must be set to the same baud rate. Note Optional modules of the SK CU4-…...
Page 172 NORDAC PRO (SK 500P series) – Manual with installation instructions P517 Skip freq. area 1 Setting range 0.0 … 50.0 Hz Factory setting { 2.0 } Description Skip range for "Skip freq. area 1" P516. This frequency value is added and subtracted from the skip frequency.
Page 173 5 Parameter P520 Flying start Setting range 0 … 4 Factory setting { 0 } Description This function is required to actuate the FI to already rotating motors, e.g. for fan drives. Note For physical reasons, flying start only operates above 1/10 of the nominal frequency P201, however not below 10 Hz.
Page 174: Factory Setting
NORDAC PRO (SK 500P series) – Manual with installation instructions P522 Flying start offset Setting range -10.0 … 10.0 Hz Factory setting { 0.0 } Description "Flying start offset“. A frequency value that can be added to the frequency value found, e.g.
Page 175 5 Parameter P525 … P529 Load control With load control, a range can be specified within which the load torque may change depending on the output frequency. There are three auxiliary values for the maximum permissible torque and three auxiliary values for the minimum permissible torque. A frequency is assigned to each of these three auxiliary values.
Page 176 NORDAC PRO (SK 500P series) – Manual with installation instructions P526 Load monitoring min. Setting range 0 / 1 ... 400 % Arrays Selection of up to 3 auxiliary values: [-01] = Auxiliary value 1 [-02] = Auxiliary value 2 [-03] = Auxiliary value 3 Factory setting...
Page 177 5 Parameter P529 Mode load control Setting range 0 … 3 Factory setting { 0 } Description Specifies the response on infringement of the monitoring range (P525 … P527). Setting values Value Meaning Fault & Warning Infringement of the control range results in a fault E012.5 after the elapse of the time defined in parameter P528.
Page 178 NORDAC PRO (SK 500P series) – Manual with installation instructions P535 t motor Setting range 0 … 24 Factory setting { 0 } Description The motor temperature is calculated depending on the output current, the time and the output frequency (cooling). If the temperature limit value is reached, switch-off occurs with error message E2.1.
Page 179 5 Parameter P537 Pulse Disconnection Setting range 10 ... 200% / 201 Factory setting { 150 } Description This function prevents rapid switch-off of the FI under load. With the pulse disconnection enabled, the output current is limited to the set value. This limitation is implemented by brief switch-off of individual output stage transistors;...
Page 180 NORDAC PRO (SK 500P series) – Manual with installation instructions P539 Check output voltage Setting range 0 ... 3 Factory setting { 0 } Description The output current at the U-V-W terminals is monitored and checked for plausibility. In case of error, the error message E016 is output. Note This function can be used as an additional protective function for lifting applications, but is not permissible on its own as protection for persons.
Page 181 5 Parameter P541 Set digital out Setting range 0000h … FFFFh Arrays [-01] = Set relays (internal) [-02] = Set bus / IOE out Factory setting All { 0000h } Description "Set relays and digital outputs". This function provides the option of controlling the relays and the digital outputs independently of the frequency inverter status.
Page 182 NORDAC PRO (SK 500P series) – Manual with installation instructions Information The input functions {10}, {11}, {13} … {16}, {53} … {57} and {58} do not function with the following parameter P543 without connection of a mains voltage (X1). P543 Bus actual value Setting range 0 …...
Page 183 5 Parameter Information With the following parameter P546, the input functions {21} … {46}, {48} and {58} do not function without the application of a mains voltage (X1). P546 Func. bus-setpoint Setting range 0 … 58 Arrays [-01] = Bus-setpoint 1 [-02] = Bus-setpoint 2 [-03] =...
Page 184 NORDAC PRO (SK 500P series) – Manual with installation instructions P549 Function Ctrlbox Setting range 0 … 5 Factory setting { 0 } Description This parameter provides the option of adding a correction value to the current setpoint (fixed frequency, analogue value, bus) by means of the ControlBox keyboard. Explanations of the setting values can be found in the description of P400.
Page 185 CANopen drive profile according to DS402 Reserve Nord-custom Drive profile with freely assignable bits Note: The free bits are set via parameters P480 / P481 P551 = 3 Free bit assignment in the control and status word for Nord-custom P480 P480 P480 P480...
Page 186 NORDAC PRO (SK 500P series) – Manual with installation instructions P552 CAN master circle Setting range 0 … 100 ms Arrays [-01] = CAN master function, CAN master circle 1 [-02] = CANopen abs. encoder, CANopen absolute encoder, CAN master circle 2 Factory setting All { 0 } Description...
Page 187 5 Parameter P553 PLC set values Setting range 0 … 57 Arrays [-01] = PLC setpoint 1 [-02] = PLC setpoint 2 [-03] = PLC setpoint 3 [-04] = PLC setpoint 4 [-05] = PLC setpoint 5 Factory setting All { 0 } Description Assignment of functions for the various PLC control bits.
Page 188 NORDAC PRO (SK 500P series) – Manual with installation instructions P555 P-limit chopper Setting range 5 … 100% Factory setting { 100 } Description “Chopper power limit”. With this parameter, it is possible to program a manual (peak) power limit for the braking resistor. The switch-on duration (modulation level) for the brake chopper can only rise to a certain maximum specified limit.
Page 189 5 Parameter P558 Flux delay Setting range 0 ... 5000 ms Factory setting { 1 } Description The ISD control can only function correctly if there is a magnetic field in the motor. For this reason, a DC current is applied before starting the motor to provide excitation of the stator winding.
Page 190 NORDAC PRO (SK 500P series) – Manual with installation instructions P583 Motor phase sequence Setting range 0 ... 2 Factory setting { 0 } Description The motor phase control sequence (U – V – W) can be changed with this parameter. This enables the direction of rotation of the motor to be changed without changing the motor connections.
Page 191: Positioning
5 Parameter 5.1.8 Positioning Parameter group P6xx is used to adjust the POSICON positioning control. A detailed description of these parameters can be found in manual 0610. BU 0600 en-2324...
Page 192: Information
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1.9 Information P700 Actual operating status Display range 0.0 … 99.9 Arrays [-01] = Actual error Indicates the presently active (unacknowledged) fault. [-02] = Actual warning Indicates a present warning message. [-03] = Reason for switch-on Indicates the reason for active switch-on inhibit.
Page 193 5 Parameter P704 Volt. last error Display range 0 ... 500 V AC Arrays [-01] … [-10] Description “Voltage, last error 1 … 10”. This parameter stores the output voltage that was supplied when the error occurred. The values of the last 10 errors are stored. P705 Dc.lnk volt.
Page 194 NORDAC PRO (SK 500P series) – Manual with installation instructions P708 State of digital in. Display range 0000h ... FFFFh Arrays [-01] = Signal state of the digital inputs of the frequency inverter [-02] = Signal state of the bus/digital inputs of the extension modules Description Display of the digital inputs’...
Page 195 5 Parameter P709 V/C Analogue input Display range -100.0 ... 100.0% Arrays [-01] = Analog input 1 Analogue input 1 of the frequency inverter [-02] = Analog input 2 Analogue input 2 of the frequency inverter [-03] = Ext. Analogue in 1 “External analogue input 1”: Analogue input 1 of the first IO extension [-04] =...
Page 196 NORDAC PRO (SK 500P series) – Manual with installation instructions P711 State of digital out Display range 0000h ... FFFFh Description Display of the digital outputs’ signal state Display values Value | Meaning Bit 0 Relay 1 Signal state of relay 1 Bit 1 Relay 2 Signal state of relay 2...
Page 197 5 Parameter Information If the mains voltage is not connected (X1) the following parameter shows the value 0 and not the actual correct operating value. P716 Actual frequency Display range -400.0 ... 400.0 Hz Description Displays the actual output frequency. Information If the mains voltage is not connected (X1) the following parameter shows the value 0 and not the actual correct operating value.
Page 198 NORDAC PRO (SK 500P series) – Manual with installation instructions P722 Current voltage Display range 0 ... 500 V Arrays [-01] = Current voltage AC voltage on the output of the frequency inverter [-02] = Actual injection voltage Effective value of the injection voltage This array is only relevant for sensorless control with injection signal (P300 = 3).
Page 199 5 Parameter P730 Field Display range 0 ... 100 % Description Displays the actual field in the motor calculated by the inverter. Basis for calculation is the motor data P201 ... P209. P731 Parameter set Display range 0 … 3 Description Displays the actual operating parameter set.
Page 200 NORDAC PRO (SK 500P series) – Manual with installation instructions P735 Speed encoder Display range -9999 … 9999 rpm Arrays [-01] = TTL encoder [-04] = Value from speed observer (The speed is determined by alternative measuring methods and by calculation.) [-02] = HTL encoder [-05] = Universal...
Page 201 5 Parameter Information With the following parameter P740 arrays [-18] to [-27] do not provide the actual correct operating value unless a mains voltage is applied (X1). P740 PZD bus in Display range 0000h … FFFFh Arrays Control word, source from P509 [-01] = Control word Setpoint data from main setpoint P510 [-01]...
Page 202 NORDAC PRO (SK 500P series) – Manual with installation instructions Information With the following parameter P741 arrays [-07] and [-18] to [-24] do not provide the actual correct operating value unless a mains voltage is applied (X1). P741 PZD bus out Display range 0000h …...
Page 203 5 Parameter P744 Configuration Display range 0000h … FFFFh Arrays [-01] = Device type Display of the device version [-02] = Extension XU5 Displays customer unit (SK XU5-…) [-03] = Extension CU5 Displays customer unit (SK CU5-…) [-04] = Addition.Interfaces Displays communication interfaces [-05] = Functionalities...
Page 204 NORDAC PRO (SK 500P series) – Manual with installation instructions P745 Option Version Display range -3276.8 … 3276.7 Arrays [-01] = TU5 version [-07] = XU5 version [-02] = TU5 revision [-08] = XU5 revision [-03] = TU5 special version [-09] = XU5 special version [-04] =...
Page 205 5 Parameter P750 Error statistics Display range 0 ... 9999 Arrays [-01] … [-25] Description Display of the error messages which have occurred during operation (P714). Note Depending on the frequency of the errors, the entries in the arrays are displayed in descending order.
Page 206: Parameters For Bus Communication
NORDAC PRO (SK 500P series) – Manual with installation instructions 5.1.10 Parameters for bus communication Parameter group P8xx is used to set the parameters for the bus communication. A detailed description can be found in manual 0620. BU 0600 en-2324...
Page 207: Operating Status Messages
6 Operating status messages 6 Operating status messages In case of deviations from the normal operating status, a message is output. There are: • Error messages Faults cause the device to switch off. • Extended error messages Faults in conjunction with the operation of an absolute encoder. They cause the device to switch off. Warning messages •...
Page 208: Display Of Messages
NORDAC PRO (SK 500P series) – Manual with installation instructions 6.1 Display of messages LED indicators There are two areas with LED indicators on the frequency inverter. • The LED indicators (1) relate to the frequency inverter and are labelled as follows: –...
Page 209 6 Operating status messages The LED labelled “BUS” indicates the status of communication at the system bus level. Status Meaning • No process data communication Lights up green • Process data communication active Flashing green (4 Hz) • Bus warning Flashing red (4 Hz) •...
Page 210: Control Box
NORDAC PRO (SK 500P series) – Manual with installation instructions ParameterBox display The ParameterBox displays the messages in plain text. Control panel The following options are available: • Plug-on control panel with 7-segment display (ControlBox SK TU5-CTR) • Plug-on control panel with plain text display (ParameterBox SK TU5-PAR) •...
Page 211: Messages
6 Operating status messages 6.2 Messages Fault messages Coding Cause Error message • Remedy Group Number Inverter overtemp. E001 Temperature monitoring of the inverter Temperature range has been exceeded or undershot. • Reduce or increase ambient temperature • Check fan or cabinet ventilation •...
Page 212 NORDAC PRO (SK 500P series) – Manual with installation instructions Overcurrent I²t lim. E003 The current limit (I t) has been exceeded (e.g more than 1.5x the rated current for 60 s). • Reduce motor load • Check system for blockage or overload •...
Page 213 6 Operating status messages Module overcurrent E004 Module error (short-term) • Short circuit or earth fault at the FI output (motor cable or motor) • Optional braking resistor, defect/check • Optional motor choke, defect/check Further notes • Other causes of error: –...
Page 214 NORDAC PRO (SK 500P series) – Manual with installation instructions E006 Charging error DC link voltage is too low. • Check if the device is suitable for electrical connection to the supply network (see (Chap. 7)) Mains low voltage E006 Mains voltage is too low.
Page 215 6 Operating status messages E010 10.0 Bus time-out Telegram time-out of bus system (CAN, CANopen, USS): Voltage supply for the bus system is missing. • Check data cable connections Further notes: • Data transfer defective Check (P513). • Check the program sequence of the bus protocol •...
Page 216 NORDAC PRO (SK 500P series) – Manual with installation instructions E011 11.0 Control terminals Communication error to CU module • Internal customer unit (internal data bus) defective or interference due to radio radiation (EMC). • Check control connections for short circuit. •...
Page 217 6 Operating status messages E012 12.0 External Watchdog Time monitoring of digital inputs A digital input has been set to the “Watchdog” function and the expected pulse failed to appear. • Check the digital inputs Further notes: Check setting P420 •...
Page 218 NORDAC PRO (SK 500P series) – Manual with installation instructions E013 13.0 Encoder error Missing signals from encoder (TTL), slip error • Check connections and cables on both sides • Check the mechanical installation of the encoder (encoder shaft is at a halt when slip error monitoring is active) Further notes: •...
Page 219 6 Operating status messages E016 16.2 Change phase direct. The motor phase sequence (U – V – W) has been changed during operation (enable). Further notes: • Check parameter values in (P583) • Has parameter set (P100) been switched over? E018 Reserved Error message for “Safe Pulse Block”, see supplementary...
Page 220 NORDAC PRO (SK 500P series) – Manual with installation instructions E091 91.0 Update error Update failed E091 91.1 Update file The update file is defective Error during identification of the update file. E091 91.2 Update timeout The update file transfer took too long or the connection to the PLC/PC was interrupted during the transfer.
Page 221: Warning Messages
6 Operating status messages Warning messages Coding Cause Warning message • Remedy Group Number Inverter overtemp. C001 Temperature monitoring of the inverter Temperature range has been exceeded or undershot. • Reduce or increase ambient temperature • Check fan or cabinet ventilation •...
Page 222 NORDAC PRO (SK 500P series) – Manual with installation instructions Overcurrent I²t lim. C003 The current limit (I t) has been exceeded (e.g more than 1.3 x rated current for 60 s). • Reduce motor load • Check system for blockage or overload •...
Page 223 6 Operating status messages Overcurrent measurem. C004 The pulse disconnection (P537) has been achieved. • Reduce motor load • Check system for blockage or overload Further notes: • Error message is only possible if (P112) and (P536) are switched off •...
Page 224 NORDAC PRO (SK 500P series) – Manual with installation instructions C025 Reserved POSICON  error message see supplementary manual BU 0610 C026 26.0 microSD card not inserted • microSD card inserted incorrectly • microSD card defective C026 26.1 Incompatible data set •...
Page 225 6 Operating status messages Messages on switch-on inhibit, “not ready” Coding Reason for switch-on inhibit, Cause “not ready” • Remedy Group Number Volt. blocked by IO I000 The input which is parameterised with the “Voltage disable” function (P420/P480) is not set (“Low”). •...
Page 226: Charging Error
Information message for POSICON   Manual BU 0610 18.0 Reserved I018 Information message for “Safe stop” function   supplementary manual Indication of operating mode (message) on the ParameterBox or virtual operating unit of the NORD CON-Software: "Not ready" BU 0600 en-2324...
Page 227: Faq Operational Problems
6 Operating status messages 6.3 FAQ operational problems Fault Possible cause Remedy • Check connections and supply Device will not start (all LEDs • No mains voltage or wrong mains cables off) voltage • Check switches / fuses • Reset enable Device does not react to •...
Page 228: Table 15: Faq Operational Problems
NORDAC PRO (SK 500P series) – Manual with installation instructions • Check P105 Motor not reaching required • Maximum frequency parameter setting speed too low Motor speed does not • Analogue input function set to • Check P400 correspond to the setpoint “Frequency addition”.
Page 229: Technical Data
7 Technical data 7 Technical data 7.1 General Data Function Specification Power range 230 V device 0.25 … 2.2 kW: In: 1~ 230 V, Out: 3~ … 230 V 400 V device 0.25 … 160 kW: In: 3~ 400 V, Out: 3~ … 400 V Output frequency 0.0 ...
Page 230: Technical Data For Determining The Energy Efficiency Level
NORDAC PRO (SK 500P series) – Manual with installation instructions 7.2 Technical data for determining the energy efficiency level The following tables relate to the provisions of the Ecodesign EU Regulation 2019/1781. Information Calculation basis for the energy efficiency level The energy efficiency specifications come from calculations according to DIN EN 61800 “Adjustable speed electrical power drive systems –...
Page 231: Electrical Data
7 Technical data 7.3 Electrical data The following tables contain the data which is relevant for UL Details of UL- / CSA approval conditions can be found in Section "UL and CSA approval". Use of mains fuses which are faster than those stated is permissible. By use of a mains choke, the input current is reduced to approximately the value of the output current (Chap.
Page 232 NORDAC PRO (SK 500P series) – Manual with installation instructions Device type SK 5xxP -111-123- -151-123- -221-123- Size 230 V 1.1 kW 1.5 kW 2.2 kW Nominal motor power (4-pole standard motor) 240 V 1.5 hp 2 hp 3 hp Mains voltage 230 V 1 AC 200 …...
Page 233: Electrical Data 400 V
7 Technical data 7.3.2 Electrical data 400 V Device type SK 5xxP… -250-340- -370-340- -550-340- -750-340- -111-340- Size 400 V 0.25 kW 0.37 kW 0.55 kW 0.75 kW 1.1 kW Nominal motor power (4-pole standard motor) 480 V ½ hp ¾...
Page 234 NORDAC PRO (SK 500P series) – Manual with installation instructions Device type SK 5xxP… -151-340- -221-340- -301-340- -401-340- -551-340- Size 400 V 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW Nominal motor power (4-pole standard motor) 480 V 2 hp 3 hp 4 hp...
Page 235 7 Technical data Device type SK 5xxP… -751-340- -112-340- -152-340- -182-340- -222-340- Size 400 V 7.5 kW 11 kW 15 kW 18.5 kW 22 kW Nominal motor power (4-pole standard motor) 480 V 10 hp 15 hp 20 hp 25 hp 30 hp Output power 10.0...
Page 236 NORDAC PRO (SK 500P series) – Manual with installation instructions Device type SK 5xxP… -302-340- -372-340- -452-340- -552-340- -752-340- Size 400 V 30.0 kW 37 kW 45 kW 55 kW 75 kW Nominal motor power (4-pole standard motor) 480 V 40 hp 50 hp 60 hp...
Page 237 7 Technical data Device type SK 5xxP… -902-340- -113-340- -133-340- -163-340- Size 400 V 90 kW 110 kW 132 kW 160 kW Nominal motor power (4-pole standard motor) 480 V 125 hp 150 hp 180 hp 220 hp Output power 3 AC 380 …...
Page 238: Additional Information
NORDAC PRO (SK 500P series) – Manual with installation instructions 8 Additional information 8.1 Setpoint processing Representation of the setpoint processing. Main setpoint Frequenc Fct. Dig. Input: Rotation direction P429 … P433 Fixed frequency 1 Jog frequency P113 (also with ControlBox) Scaling P105 Analogue input 1...
Page 239: Illustration 7: Setpoint Processing
8 Additional information Function Min./max. Current Skip Frequency limitation Auxiliary setpoint frequencies limiter ramp P105 P112 SETPOINT FREQUENC controller P102, P516 … P111 P413 … P104 P106, P519 … P536, P416 … P505 P108, Illustration 7: Setpoint processing BU 0600 en-2324...
Page 240: Process Controller
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.2 Process controller The process controller is a PI controller, with which the controller output can be limited. In addition, the output is scaled to a master setpoint on a percentage basis. This way, you can control a downstream drive with the master setpoint, and readjust with the PI controller.
Page 241: Sample Application: Process Controller
8 Additional information 8.2.1 Sample application: Process controller Controlled drive via CR Compensator roller = CR (dancing roller) Master machine 1 Current position of CR via potentiometer 0 … 10 V 2 Centre = 5 V setpoint position 1 Setpoint of master machine 1 a Analog input 1 2 Enable right 2 a Digital input 1...
Page 242: Process Controller Parameter Settings
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.2.2 Process controller parameter settings Set freq. [ Hz ] × P415 [ % ] Example: SK 500P, setpoint frequency: 50 Hz, control limits: ±25% ≥Set freq. [ Hz ] + � �...
Page 243: Electromagnetic Compatibility (Emc)
8 Additional information 8.3 Electromagnetic compatibility (EMC) If the device is installed according to the recommendations in this manual, it meets all EMC directive requirements, as per the EMC product standard EN 61800-3. 8.3.1 General Provisions As of July 2007, all electrical equipment which has an intrinsic, independent function and which is sold as an individual unit for end users, must comply with Directive 2004/108/EEC (formerly Directive EEC/89/336).
Page 244: Emc Of Device
NORDAC PRO (SK 500P series) – Manual with installation instructions The same limit values apply to both standards. However, the standards differ with regard to an application that is extended in the product standard. The operator decides which of the two standards applies, whereby the environmental standard typically applies in the event of a fault remedy.
Page 245: Table 17: Emc, Max. Shielded Motor Cable Length With Regard To Compliance With The Limit Value Classes
8 Additional information Information EMC kits To reduce EMC interference according to the EMC Directive, so-called EMC kits may be used, which can be mounted on the appropriate places on the frequency inverter (see chapter 2.2 "EMC kit"). The device is exclusively intended for commercial use. It is therefore not subject to the requirements of the standard EN 61000-3-2 for radiation of harmonics.
Page 246: Figure 10: Wiring Recommendation
NORDAC PRO (SK 500P series) – Manual with installation instructions EMC overview of standards that are used in accordance with EN 61800-3 as checking and measuring procedures: Interference emission Cable-related emission EN 55011 (interference voltage) Radiated emission EN 55011 (interference field strength) Interference immunity EN 61000-6-1, EN 61000-6-2 ESD, discharge of static electricity...
Page 247: Declarations Of Conformity
8 Additional information 8.3.4 Declarations of Conformity For devices with outputs greater than 22 kW in preparation. BU 0600 en-2324...
Page 248 NORDAC PRO (SK 500P series) – Manual with installation instructions For devices with outputs greater than 22 kW in preparation. BU 0600 en-2324...
Page 249: Reduced Output Power
8 Additional information 8.4 Reduced output power The frequency inverters are designed for special overload situations. For example, 1.5x overcurrent can be used for 60 s. For approx. 3.5 s, 2x overcurrent is possible. A reduction of the overload capacity or its duration must be considered for the following circumstances: •...
Page 250: Reduced Overcurrent Due To Time
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.4.2 Reduced overcurrent due to time The possible overload capacity changes depending on the duration of an overload. Several values are cited in this table. If one of these limiting values is reached, the frequency inverter must have sufficient time (with low utilisation or without load) in order to regenerate itself.
Page 251: Reduced Overcurrent Due To Output Frequency
8 Additional information 8.4.3 Reduced overcurrent due to output frequency To protect the power unit at low output frequencies (< 4.5 Hz, from size 4 < 7.5 Hz), monitoring is provided to determine the temperature of the IGBTs (insulated-gate bipolar transistor) by means of high current.
Page 252: Table 20: Overcurrent Depending On Pulse And Output Frequency
NORDAC PRO (SK 500P series) – Manual with installation instructions 400 V devices: Reduced overload capability (approx.) due to pulse frequency (P504) and output frequency from size 4 Pulse Output frequency [Hz] frequency [kHz] 3 ... 6 200% 180% 170% 155% 145% 130%...
Page 253: Reduced Output Current Due To Low Voltage
8 Additional information 8.4.4 Reduced output current due to low voltage The frequency inverters are thermally designed with regard to the rated output currents. For lower low voltages larger currents cannot be used in order to keep the output power constant. For mains voltages above 400 V the permissible output current is reduced inversely proportional to the mains voltage in order to compensate for switching losses.
Page 254: Nord System Bus
(absolute encoders) is carried out via a separate NORD system bus. The NORD system bus is a CAN field bus; communication is via the CANopen protocol. There are restrictions for the use of the system bus interface for SK 500P and SK 510P. These...
Page 255: Figure 13: Example Of The Structure Of A Nord System Bus
Several frequency inverters can be accessed via an SK 550P. Figure 13: Example of the structure of a NORD system bus Item Description...
Page 256: Nord System Bus Participants
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.6.2 NORD system bus participants Up to 4 frequency inverters with the associated absolute encoders can be integrated into the NORD system bus. All participants on the NORD system bus must be assigned with a unique address (Node ID).
Page 257: Energy Efficiency Optimisation When Operating Asms
If necessary, provide protection against falling (e.g. for lifting equipment) or equivalent protective measures. NORD frequency inverters have a low power consumption and are therefore highly efficient. In addition, with the aid of "Automatic flux optimisation" (Parameter (P219)) the inverter provides a possibility for increasing the overall efficiency of the drive in certain applications (in particular applications with partial load).
Page 258: Motor Data - Characteristic Curves (Asynchronous Motors)
Select the motor used in the motor list in parameter P200. The motor list indicates the motor data of • various NORD motors. • When using motors of other energy efficiency classes than listed in P200, but in particular for use of third-party motors, compare the motor data in parameters P201 …...
Page 259 8 Additional information 115 V / 230 V – frequency inverter For 115 V devices, the input voltage is doubled in the device so that the required maximum output voltage of 230 V is achieved for the device. The following data refers to a 230 V/400 V winding of the motor. It applies to IE1 and IE2 motors. Please note that these specifications may vary slightly, as the motors are subject to certain manufacturing tolerances.
Page 260: 87 Hz Characteristic Curve (Only 400V Devices)
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.8.2 87 Hz characteristic curve (only 400V devices) ( Variation 01:17) The 87 Hz - characteristic represents an 87 Hz characteristic curve (4-pole motor) extension of the speed adjustment range with a M/Mn constant motor nominal torque.
Page 261 8 Additional information Motor Frequency Motor data for parameterisation (IE3) inverter [Nm] cos ϕ Y/Δ [Ω] SK … SK 5xxP-… [min-1] [Hz] [kW] Notice: A comma counts as a full stop and signifies a decimal place. 63 SP/4 250-340- 0,84 1370 0,68 0,12...
Page 262: 100 Hz Characteristic Curve (Only 400 V Devices)
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.8.3 100 Hz characteristic curve (only 400 V devices) ( adjustment range 1:20) An operating point 100 Hz / 400 V can be Characteristic curve 100 Hz (4-pole selected for a large speed adjustment range up to a ratio of 1:20.
Page 263: Motor Data - Characteristic Curves (Synchronous Motors)
When operating the motor on a NORDAC frequency inverter, use the motor data listed in the corresponding motor data sheet to parameterise the motor data. The motor data sheet is available from NORD or can be requested from NORD. For the assignments of the motors to a frequency inverter, refer to  B5000.
Page 264: Scaling Of Set-/Actual Values
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.10 Scaling of set-/actual values The following table contains details for the scaling of typical set-/actual values. These details relate to parameter (P400), (P418), (P543), (P546), (P740) or (P741). Designation Analogue signal Bus signal Setpoints...
Page 265: Definition Of Set And Actual Value Processing (Frequencies)
8 Additional information 8.11 Definition of set and actual value processing (frequencies) The frequencies used in <v>T - Parameter bei Soll-Ist-Verarbeitung</v> are processed in various ways according to the following table. Control and Setpoint source and Signal processing motor model setpoint selection and ramp (slip determination)
Page 266: Motor Temperature Monitoring
NORDAC PRO (SK 500P series) – Manual with installation instructions 8.12 Motor temperature monitoring Motors must be effectively protected against overload. The frequency inverter can take over this task by evaluating temperature sensors and by recording and evaluating various electrical operating values. The following options are available.
Page 267: Maintenance And Servicing Information
9 Maintenance and servicing information 9.1 Maintenance information NORD frequency inverters are maintenance-free in normal operation(Chap. 7 "Technical data"). Dusty environments If the device is operated in dusty air, the cooling surfaces must be cleaned with compressed air at regular intervals.
Page 268: Service Notes
NORDAC PRO (SK 500P series) – Manual with installation instructions 9.2 Service notes In case of service/repair, contact your NORD Service contact person. You will find your contact person listed on your order confirmation. Additionally, you will find further possible contact persons using the following link: https://www.nord.com/de/global/locator-tool.jsp.
Page 269: Disposal
The components do not contain any electrochemical cells, batteries or accumulators, which must be separated and disposed of separately. • In Germany, NORD components can be handed in at the headquarters of Getriebebau NORD GmbH & Co. KG. WEEE Name of the manufacturer /...
Page 270: Abbreviations
Input /Output "Safe stop" function I / O Non-volatile memory Software version, P707 EEPROM Electromotive force (induction Technical information / Data EMKF sheet voltage) (Data sheet for NORD accessories) Electromagnetic compatibility Leakage current circuit breaker FI-(Switch) Frequency inverter BU 0600 en-2324...
Page 271 Key word index Key word index µ Acceleration time (P102) ......101 µSD jobs (P550) .......... 184 Act. pulse frequency (P765) ....... 205 Actual Speed (P717) .......... 197 6040 Controlwort (P028) ....... 89 6041 Statuswort (P029) ......... 90 Actual current (P719) ........197 Actual error (P700) ........
Page 272 NORDAC PRO (SK 500P series) – Manual with installation instructions Dynamic boost (P211) ........ 112 Dynamic braking ........... 35 Cable duct............30 CAN bus address (P515) ..... 171, 256 CAN bus baud rate (P514) ....171, 256 Efficiency ..........30, 229 CAN ID ............
Page 273 Nominal speed (P202) ........ 110 Load control ..........185 Nominal voltage (P204) ......110 Load control (P525 … 529) ......175 NORD Load control delay (P528) ......176 System bus ..........254 Load control freq. (P527) ......176 NORDCON computer ......... 255 Load control mode (P529) ......
Page 274 NORDAC PRO (SK 500P series) – Manual with installation instructions Pulse Disconnection (P537) ....... 179 Pulse frequency .......... 229 Offset analog output (P417) ......142 Op.-time last error (P799) ......205 Pulse frequency (P504) ......166 Operating display ........... 67 Pulse number ..........
Page 275 Key word index Speed slip delay (P328) ......125 Torque current limit (P112) ......107 Speed slip error (P327) ....... 124 Torque disconn.limit (P534) ......177 Standard version ........... 15 Torque precontrol (P214) ......113 Total currents ..........55 Star Delta con. (P207) ......... 111 State of digital in.

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nord NORDAC PRO SK 500P Series Operating Manual With Installation Instructions

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