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Summary of Contents for BONHOEFFER BON-P-WP2.0-196
- Page 1 !"#$%&'()*+(,-.!"/$%&'()*+(,-. !"0$$%&'()#+',. WATER PUMP SERVICE MANUAL 12"3!.4564.73!89:3.62;52<. BON-P-WP2.0-196, WP3.0-196, WP4.0-272, WP6.0-420, WP1.5-224HL,WP2.0-224HL, WP2.0-420HL, WP3.0-420HL, WP2.0-196CH,WP2.0-196TR, WP3.0-196TR...
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Page 2: Dimensional Drawings
WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 SPECIFICATIONS DIMENSIONAL DRAWINGS... - Page 3 WATER PUMP SERVICE MANUAL SERVICE INFORMATION WB20XT2•WB30XT2 TOOLS SPECIAL TOOLS Bonhoe er machines parts ordering procedures.
- Page 4 WATER PUMP SERVICE MANUAL SERVICE INFORMATION WB20XT2•WB30XT2 HARNESS AND TUBE ROUTING...
- Page 5 WATER PUMP SERVICE MANUAL SERVICE INFORMATION WB20XT2•WB30XT2 ENGINE STOP SWITCH 2-10...
- Page 6 WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 MAINTENANCE ENGINE OIL LEVEL CHECK/CHANGE CHECK CHANGE TORQUE: 18 N·m (1.8 kgf·m, 13 lbf·ft) ENGINE OIL CAPACITY: WB20XT2: 0.56 liter (0.59 US qt, 0.49 Imp qt) WB30XT2: 0.58 liter (0.61 US qt, 0.51 Imp qt) RECOMMENDED OIL: SAE 10W-30 API service classification SJ or later...
- Page 7 WATER PUMP SERVICE MANUAL MAINTENANCE WB20XT2•WB30XT2 AIR CLEANER CHECK/CLEANING CHECK Operating the engine without the air filter or with the filter installed loosely will allow dirt to enter the engine, causing rapid engine wear. Install the air filter securely. CLEANING...
- Page 8 WATER PUMP SERVICE MANUAL W/(T*'$+.$*$!.( ( W=!:A78(=3A(F<:H9?A=378A(A:A6A8=(@4=3(;:A7848D( <4:0(=3A8(C:<@(@4=3(;<6F?A55AB(74?(<?(5J9AAMA/( ( 24F( =3A( A:A6A8=( 48( ;:A78( <4:0( =3A80( ><?;A>9::H( 5J9AAMA(78B(485=7::(4=(C7;Z/( ! ! ! *)^.=ACP.@IP.SAW.SPCUMIMT. :UAOI@M n(2<8G=(56<ZA(48(@75348D/( n( ^A( 59?A( 8<=( =<( >9A:( :A7Z48D( 7>=A?( =4D3=A848D/ #PP( +9?8( =3A( >9A:( ;<;Z( =<( #PP( F<54=4<8( 78B( =4D3=A8( >4:=A?( ;9F/( S.*1()'$%( +<?J9A,V$/6( P'1+.)(#'1(!N,(...
- Page 9 WATER PUMP SERVICE MANUAL ^+.E9727736&<9;?.2;E.73!89:9;?. UQUQR(P:H@3AA:( "'%"(+.$S'#$('%$'+'#$(-').( C!3A;Z(=3A(4859:7=<?(><?(;37FAB(78B( B767DAB=( ?AF:7;A(4>(8A;A557?H=( P1L-"..1( ( S,*)E(,1N%(!*,( S+*)+'$%(!N,( $N+( ( TOUgO/Y( S+#,(.$%'$.(-').( 'T,.11.)( ( '%$'+'#$(!#'1( ^#1+( ( cT[gRYd( )A6<IA(=3A(>9A:(=78Z0(74?(;:A78A?0(;7?C9?A=<?( '%$'+'#$( 78B(?A;<4:(5=7?=A?(755H/( !#'1( Cd! TA759?A(=3A(;:A7?78;A(CA=@AA8(=3A(4D84=4<8(;<4:( P1L-" 78B(>:H@3AA:(@4=3(=3A(>AA:A?/( ".1( ( !1.*)*$!.( X/UQ ;d! *B]95=(=3A(;:A7?78;A(<>(=3A(4D84=4<8(78B( X/[ 66 ( >:H@3AA:/( Bd! *B]95=48D(6A=3<BK(1<<5A8(=3A(C<:=(78B(6<IA( =3A(4D84=4<8(;<4:(9F(78B(B<@8(><?(...
- Page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
- Page 11 WATER PUMP SERVICE MANUAL ^+.E9727736&<9;?.2;E.73!89:9;?. B D EIRURRCXBPK-FCURRCXBPK. n)A6<IA(=3A(B?748(C<:=(78B(B?748(=3A(;7?C9?A=<?(CA><?A(B45755A6C:48D( n,?<34C4=(>4?A/( ......!"#E.(1.\.)( +")#++1.(S+#,( S!).-( 49<G".7:!31.
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Page 12: Spark Plug Replacement
WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 MAINTENANCE SPARK PLUG CHECK/ADJUSTMENT RECOMMENDED SPARK PLUG: BPR6ES (NGK) PLUG GAP: 0.70 – 0.80 mm (0.028 – 0.031 in) SPARK PLUG REPLACEMENT REMOVAL Clean around the spark plug base with compressed air before removing the spark plug, and be sure that no debris is allowed to enter into the combustion chamber. -
Page 13: Valve Clearance Check/ Adjustment
WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 MAINTENANCE VALVE CLEARANCE CHECK/ ADJUSTMENT Inspect and adjust the valve clearance while the engine is cold. CHECK 1-12... - Page 14 WATER PUMP SERVICE MANUAL COVER WB20XT2•WB30XT2 FAN COVER REMOVAL/INSTALLATION COVER 1-13...
- Page 15 WATER PUMP SERVICE MANUAL 1-14...
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Page 16: Impeller Clearance Check
WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 MAINTENANCE IMPELLER CLEARANCE CHECK 3-11 1-15... - Page 17 WATER PUMP SERVICE MANUAL IMPELLER CLEARANCE CHECK MAINTENANCE 1-16...
- Page 18 WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 PUMP INLET PIPE/OUTLET PIPE REMOVAL/INSTALLATION WB20XT2 10-3 1-17...
- Page 19 WATER PUMP SERVICE MANUAL PUMP WB20XT2•WB30XT2 WB30XT2 10-4 1-18...
- Page 20 WATER PUMP SERVICE MANUAL WB20XT2•WB30XT2 PUMP PUMP CASE/IMPELLER COVER REMOVAL/INSTALLATION WB20XT2 10-5 1-19...
- Page 21 WATER PUMP SERVICE MANUAL PUMP WB20XT2•WB30XT2 WB30XT2 10-6 1-20...
- Page 22 WATER PUMP SERVICE MANUAL IMPELLER/END PLATE REMOVAL/INSTALLATION 10-5 1-21...
- Page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