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Hunter Motorcycles SCRAMBLER SK500 Owner's Manual

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Safety Note
SCRAMBLER SK500
OWNER'S MANUAL

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Summary of Contents for Hunter Motorcycles SCRAMBLER SK500

  • Page 1 Safety Note SCRAMBLER SK500 OWNER’S MANUAL...
  • Page 3 Foreword Thank you for purchasing a HUNTER SCRAMBLER SK500 motorcycle. This operation manual introduces the main specifications, basic structure, adjustment methods and maintenance knowledge of the vehicle. This manual will guide you to master the basic operation method of the car, as well as the ability to eliminate common faults, can effectively guarantee driving safety, reduce motorcycle faults, give play to the best performance of the vehicle, improve the service life of the vehicle.

  • Page 4: Safety Note

    Safety Note The safety of you and others is very important, and it is an important responsibility to ride your motorcycle safely. To help you make an informed decision about safety, we provide steps and other information on the safety label and in this manual, which is intended to alert you to potential dangers that may harm you or others.
  • Page 5 Directory Motorcycle safety Operation guide Maintenance Fault handling Relevant information Technical parameters...

  • Page 6: Table Of Contents

    Motorcycle safety This section contains the motorcycle safety riding one of the important information, please read this section carefully. Safety guidelines Security considerations Riding note Accessories and modifications Loading guide...

  • Page 7: Safety Guidelines

    Safety guidelines To enhance your ride safety, please follow the following guidelines: ● Perform all daily and routine inspections specified in this manual. ● Shut off the engine before refueling the tank, away from sparks and open flames. ● Do not start an engine in a confined or semi-confined space, as carbon monoxide in exhaust fumes is toxic and can be fatal.
  • Page 8 Be defensive when you ride a bike Keep an eye on the cars around you and don't assume that other drivers can see you. Always be prepared to slam on the brakes or avoid detours. Make yourself more visible Especially at night, wear bright reflective clothing to stand out, park in a position where other drivers can see you, signal before turning or changing lanes, or honk your horn if necessary to alert pedestrians.

  • Page 9: Carbon Monoxide Hazard

    If you decide to continue riding, first turn the ignition to the (off) position and then evaluate the condition of the motorcycle.Check for oil leaks, check key nuts and bolts for fastening, and check handlebars, direction columns, brakes and wheels. Please ride slowly and carefully. Your motorcycle may have suffered damage that will not be immediately apparent.

  • Page 10: Security Considerations

    Safety note ● Drive carefully with hands on handlebars and feet on pedals. ● Let the passenger in the process of driving be sure to hold tight after handrail or hold tight your waist, and put your feet on the pedal. ●...
  • Page 11 Gloves High wear resistance all finger leather gloves. Boots or a riding shoes A strong, non-slippery boot that protects the ankle. Clothing A bold protective long sleeve shirt and durable trousers (or protective suit) suitable for riding.

  • Page 12: Riding Note

    Riding note Period Follow these guidelines for the first 500km to ensure reliability and performance later. ● Avoid full throttle start or rapid acceleration. ● Avoid emergency braking and fast gear reduction. ● Ride carefully. Brake Follow the following guidelines: ●...

  • Page 13: Anti-Lock Braking System (Abs)

    Anti-lock braking system (ABS) This model is equipped with an anti-lock braking system, which prevents the brake from locking up during emergency braking. ● Antilock braking systems do not reduce braking distance. In some cases, antilock braking systems may result in longer stop braking distances. ●...
  • Page 14 Parking ● Stop on solid, flat ground. ● If you must stop on slightly tilted or loose ground, make sure to stop firmly and prevent the motorcycle from moving or toppling over. ● Ensure that high-temperature components do not come into contact with flammable materials. ●...
  • Page 15 Refueling and fuel guide Follow these guidelines to protect your engine and catalytic converters: ● Use only unleaded gasoline. ● Use the recommended octane number.Using low octane gasoline can degrade engine performance. ● Do not use fuel containing high concentrations of alcohol. ●...

  • Page 16: Accessories And Modifications

    Accessories and modifications We strongly recommend that you do not add any accessories other than those designed specifically for your motorcycle or modify the original design of the motorcycle. Doing so will make the motorcycle unsafe. Modifications to your motorcycle may also invalidate your warranty and cause your motorcycle to be unable to drive legally on public roads and highways.

  • Page 17: Loading Guide

    Loading guide ● Carrying extra load can affect the handling, braking and stability of a motorcycle. When a heavy load is carried,be sure to maintain a safe speed while riding. ● Avoid overloading and stay within specified loading limits. Maximum payload is 150kg. ●...

  • Page 18: Parts Location

    Parts location Rearview mirror - right Front brake fluid reseviour Front Brake handle Handlebar switch - right Engine oil filler Engine oil check port Side Stand Rear pedal assembly - right...
  • Page 19 Combination instrument Clutch handle Knob switch - left Tank filler cap Fuel tank Seat Cushion Front footpeg - left Chain Gear Shift pedal Side stand Engine...
  • Page 20 Instrument SEL (Select) Button SET (Settings) Button According to check When the ignition switch is switched to (on), all modes and numeric bars appear. If any part of the display area should be displayed but is not displayed, please refer to the special repair shop for maintenance.
  • Page 21 Item Name Remark This light displays when the high - light indicator is turned ① High beam indication ② Tachometer Engine speed indication（r/min） ③ Place the lamp This light is on when the front light is turned on When the steering switch is placed on the left, the left indicator lights up ④...
  • Page 22 The functions of the instrument are as follows : 1. ”SET" key： Short press：① ODO-->TRIP-->ODO switching； Long press： ① Under the ODO interface, the switch of the metric system is carried out； ② In the TRIP interface, clear 0 for the subtotal mileage； 2.

  • Page 23: Right Handle Switch

    Switch Right handle switch Emergency extinguishing switch Should be in (running) position under normal circumstances. ▶ In an emergency, switch to (stop) position to shut off the engine. Electric start button The electric start button is located below the light switch, when the emergency flameout switch is placed in position“...

  • Page 24: Left Hand Switch

    Left hand switch Overtaking switch Near-far light switch The headlight is in high light The headlight is in near light Emergency light switch Emergency use Turn signal Horn button switch Left turn on - the steering light is set to the left. After operation, the turn signal switch returns to its original position.

  • Page 25: Ignition Switch

    Ignition switch Position Action Remark Stop and use (disconnect all circuits) Key extractable Used when starting or running The key can't be pulled out Turn the direction to the far left, then turn the key to the "OFF" position, press in and turn counterclockwise until the "PUSH" position, and take out the key.

  • Page 26: Starting Engine

    Starting engine Whether the engine is hot or cold, follow the instructions below to start the engine. ❶ Verify that the engine flame-out switch is in position (running). ❷ Turn the ignition switch to (on) position. ❸ Change to neutral (N neutral indicator lights on).Alternatively, fold up the side bracket, pinch the clutch handle, and start the ❸...
  • Page 27 Shift Your motorcycle has six forward gears with a shift mode of 1 down and 5 up. The method of shifting gears. Preheat the engine to make it run properly. (1) When the engine is at idle and takes off the clutch, the pedal changes gear pedal, so that the transmission into low gear (first gear) position.
  • Page 28 Gasoline Ignition key Injector neck plate Open the gas cap Turn the lock cover, insert the ignition key, and turn clockwise to open the fuel tank cover. Close the tank cap ❶ After refueling, press the cap until it is locked. ❷...

  • Page 29: Maintenance

    Maintenance Please read the "Importance of Maintenance" and "Maintenance Specification" carefully before preparing for maintenance. Please refer to "Technical parameters" for maintenance data. Side stand Importance of Maintenance Driving chain Maintenance of periodic table Maintenance specification Clutch Tool Gas pedal Remove and install body components Headlight beam adjustment Battery...

  • Page 30: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Safety of maintenance Keeping your motorcycle in a good state of Read the maintenance instructions before each maintenance is critical to your safety, as well as service to make sure you have the necessary tools, protecting your property, achieving optimal components, and skills.

  • Page 31: Maintenance Of Periodic Table

    　 ** : To ensure safety, this project can only be serviced by 　 　 BRAKE PAD WEAR 　 　 Hunter Motorcycles staff 　 BRAKE SYSTEM 　 　 HEADLIGHT AIM 　 Note: 1. When driving in dusty areas, cleaning should be 　...

  • Page 32: Maintenance Specification

    Maintenance specification Importance of Maintenance To ensure safety, it is your responsibility to conduct a pre-ride inspection and ensure that any problems you find are corrected. It is necessary to check before riding. Project Check the content Direction Flexible rotation, no clearance and looseness Braking system Check its health;Front and rear: Check brake fluid level and brake disc wear Fuel level...
  • Page 33 Replacement parts To ensure reliability and safety, please use the original parts of the Hunter Motorcycles locomotive. Battery Your motorcycle is equipped with a maintenance-free battery. You do not need to check the amount of battery electrolyte and add distilled water. Clean the battery terminals if they become dirty or corroded.
  • Page 34 Battery life is limited. Consult kaiyue locomotive repair shop when you need to replace the battery. Be sure to replace the same type of maintenance-free battery. Note Installing electrical accessories that are not Part of a Hunter Motorcycles locomotive can overload the electrical system, causing batteries to discharge and possibly damaging the system.
  • Page 35 "Technical Parameters" for fuse specifications. Note Replacing a fuse with a higher rating increases the chance of damage to the electrical system. If the fuse blows often, there may be an electrical problem. Please let Hunter Motorcycles motorcycle repair shop repair motorcycle.

  • Page 36: Engine Oil

    Engine oil Engine oil consumption and oil degradation will vary depending on driving conditions and time of use. Check the engine oil level frequently and add the recommended engine oil if necessary. Dirty or old oil should be replaced as soon as possible. Select engine oil The oil should be SN grade or above classified by API.

  • Page 37: Driving Chain

    If the chain doesn't run smoothly, or makes a strange sound, or there is a damaged roller or loose bolt, or the O-ring is lost or bent, please have it checked by Hunter Motorcycles. Check both the driving sprocket and the driven sprocket.If any of them have worn or bad teeth, they should be replaced by kaiyue locomotive repair shop.
  • Page 38 Cleaning and lubricant After checking the sag, clean the chain and sprocket while rotating the rear wheel. Use a dry cloth and O-ring chain cleaner or neutral stain remover. If the chain is dirty, use a soft brush. After cleaning, dry and lubricate with the recommended lubricating oil.

  • Page 39: Recommended Coolant

    Recommended coolant Only original pre-mixed Clove locomotive coolant without water dilution can be used. The pre-mixed coolant of the original Kaiyue locomotive is excellent for preventing corrosion and overheating. Coolant should be properly checked and replaced in accordance with the maintenance periodic table. Note Corrosion can result from using non-aluminum engine coolant, regular tap water, or mineral water.

  • Page 40: Air Filter

    Be sure to use the size and type of tires recommended in this Manual. Air filter The motorcycle is fitted with a paper air filter element. Do not maintain by yourself. This will be cleaned or replaced by Hunter Motorcycles. Air filter...

  • Page 41: Tool

    Tool The tools are stored under the seat cushion. You can use onboard tools for some simple repairs, minor adjustments, and component changes. ● Double-headed screwdriver ● Double end spanner 8X10 ● Double end spanner 12X14 ● No. 5 inner hexagon wrench ●...

  • Page 42: Remove And Install Body Components

    Remove and install body components Battery Remove Confirm ignition switch to (off) position. Positive 1. Remove seat cushion. terminal 2. Loosen the rubber band from the back. Rubber belt 3. Disconnect the negative terminal of the battery. 4. Disconnect battery positive pole + terminal. 5.

  • Page 43: Seat

    Seat Remove Seat cushion 1. Insert the ignition key into the seat cushion lock. 2. Turn the key clockwise while pulling the back end of the seat up out of the lock, and then remove the seat from the top by leaning backward. Installation 1.

  • Page 44: Engine Oil

    Engine oil Check engine oil Oil injection cap 1. Idle 3 to 5 minutes. 2. Turn ignition switch to (off) position and wait 2 to 3 minutes. 3. Place the motorcycle vertically on a firm, flat surface. 4. Check the oil level from the engine oil level check port to see if it is between the upper and lower oil level marks.
  • Page 45 Changing engine oil and filters requires special tools. We recommend this to be done by Hunter Motorcycles Special maintenance. your vehicle's designated dedicated Hunter Motorcycles original engine oil and filters or equivalent. Note Using the wrong engine oil filter can seriously damage the Oil filter engine.

  • Page 46: Cooling Fluid

    Colling Fluid Check the coolant 1. Remove the radiator cap, add the coolant and pay attention to the coolant level. Check the coolant level in the kettle during engine ▶ Please don't exceed the limit. cooling. ▶ Make sure there is no foreign matter entering the 1.

  • Page 47: Brake Fluid

    If the brake disc is not worn, there may be leakage. Please have your motorcycle serviced or serviced by Hunter Motorcycles. Up limit...
  • Page 48 Check brake disc Check the condition of brake disc wear indication marks. If the brake disc is worn to the indicating mark, it needs to be replaced. Front Check the brake disc from under the brake calipers. Brake lining thickness: Brake lining thickness: Front 4mm (indicating limit of wear)

  • Page 49: Side Stand

    Side stand Inspection side bracket 1. Check whether the side bracket can operate freely.If the side bracket operates stiffly or with a squeak, clean the pivot area and lubricate the pivot bolts with clean lubricating oil. 2. Check the spring for damage or loss of elasticity. 3.

  • Page 50: Driving Chain

    Driving chain Check the sag of the drive chain Check perpendicularity at different points along the chain. If not all points have the same sag, some of the links may have been bent and kinked. Please check the chain by kaiyue locomotive repair shop. 1.
  • Page 51 Adjust the sag of the drive chain Adjust the drive chain sag 1. Put the transmission into neutral.Shut off the engine. 2. Position the motorcycle vertically on a firm, flat surface. 3. Remove the chain box and rear fender bracket. 4.

  • Page 52: Clutch

    Clutch Check the free stroke of the clutch handle Free stroke of clutch lever：10 - 15 mm Check whether the clutch cable is bent or damaged.If necessary, please be replaced by kaiyue locomotive repair shop. Please lubricate the clutch cable with commercially available cable oil to prevent premature wear and corrosion.

  • Page 53: Gas Pedal

    Gas pedal Adjust brake handle You can adjust the distance between the top of the Check the gas pedal brake handle and the handle. When the engine is out, check that the throttle is Adjustment method moving smoothly from full close to full open in all directions and that the free travel is correct.

  • Page 54: Headlight Beam Adjustment

    Headlamps Adjust the headlight beam You can adjust the longitudinal Angle of the beam by moving the headlight. Use the phillips screwdriver provided in the kit if necessary. Please comply with local laws and regulations. Adjusting screw...

  • Page 55: Fault Handling

    Fault handling Please read the "Importance of Maintenance" and "Maintenance Specifications" carefully before attempting any maintenance. Please refer to "Technical parameters" for maintenance data. Engine cannot start (indicator light is always on) Other Warning instructions Overheating (coolant temperature indicator light on) 55 Fuel gauge fault indication The warning light is on or flashing A flat tire...

  • Page 56: Engine Cannot Start (Indicator Light Is Always On)

    ● Check the roll sensor for abnormalities ● Check whether the electronic spray fault indicator light is on Please feel free to contact The Hunter Motorcycles special maintenance store if your light lights up. ● Check whether the battery voltage is too low.

  • Page 57: Overheating (Coolant Temperature Indicator Light On)

    In this case, the motorcycle safety pushed to the side of the road, take the following measures. serviced or serviced at Hunter Motorcycles. 4. Check the coolant level in the coolant tank. Prolonged high speed idling may cause the coolant ▶...

  • Page 58: The Warning Light Is On Or Flashing

    If this indicator lights up during the ride, you may to the side of the road and shut off the engine. have a serious problem with your Efi system. Please slow down and submit it to Hunter Motorcycles for Note maintenance as soon as possible.

  • Page 59: Abs Indicator Light

    ABS indicator light If any of the following indicates a serious problem with your ABS. Please slow down and submit it to Hunter Motorcycles for maintenance as soon as possible. ● The indicator light lights up or begins to blink when riding. ●...

  • Page 60: Other Warning Instructions

    Other warning instructions Fuel gauge fault indication In the event of a fuel system failure, the fuel gauge indicator light may appear as shown. If these instructions appear, please contact Hunter as soon as possible.

  • Page 61: A Flat Tire

    Motorcycles. If you have had an emergency tire motorcycle that has been patched with temporary tires, drive slowly and carefully. Do not exceed 50km/h until the tyre is repair, be sure to go to Hunter Motorcycles for a car changed. check or a tire change.
  • Page 62 Remove the whell If you need to remove the wheel to repair the puncture, follow these steps. When you remove and install the wheel, be careful not to damage the wheel speed sensor and the ABS gear ring Front wheel disassembly 1.
  • Page 63 8. Lift the front wheel off the ground again and check if the wheel rotates smoothly after you release the brake handle. If you do not use torque wrenches during the installation, please have them verified by Hunter Motorcycles. Improper installation will result in poor braking performance.
  • Page 64 Rear wheel disassembly 1. Park the motorcycle on a firm level. 2. Firmly support your motorcycle with maintenance bracket or crane and lift the rear wheel off the ground. 3. Remove the back segment of the muffler. 4. Remove the steel wire clip on the right side of the Steel wire rear axle.
  • Page 65 7. Install the back segment of the muffler. Torque: 22 N.m. The wheel should turn freely. Steel wire If the torque wrench is not used during the installation, please submit it to Hunter Motorcycles for confirmation as soon as possible. Improper installation will result in poor braking performance.

  • Page 66: Electrical Fault

    Do not charge your car with a battery charger, as this can cause the motorcycle battery to overheat and cause permanent damage. If the battery has not been restored after charging, please contact Hunter Motorcycles special maintenance. Note It is not recommended to use a car battery because it can damage the electrical system of your motorcycle.

  • Page 67: Relevant Information

    Relevant information Instrumentation, control and other functions Motorcycle maintenance Motorcycle store Transportation of motorcycle Environment Frame number Nameplate Catalytic converter...

  • Page 68: Key

    Ignition key This motorcycle comes with two ignition keys which are used to start the engine ● Don't bend the key or stress it too much. ● Avoid prolonged sun exposure or exposure to high temperatures. ● Do not grind, punch, or change its shape in any way. In case of loss, please take good care of at least one of your keys.

  • Page 69: Instrumentation, Control And Other Functions

    Instrumentation, contro, and other functions Ignition switch Ignition cutoff system The ignition switch in (on) position when the If the bike falls, the tilt sensor automatically cuts off engine stops will drain the battery. Don't turn the the fuel pump. The meter will display the key when riding.

  • Page 70: Maintenance Of Motorcycle

    Maintenance of motorcycle Regular cleaning and polishing ensure that the Kaiyue motorcycle will last a long time.Clean motorcycles are easier to spot potential faults. In particular, anti-freezing seawater and salt sprinkled on roads can accelerate corrosion.Wash your motorcycle thoroughly after driving along the coast or on the road surface treated above.
  • Page 71 However, if you find that there is a large amount of water or ice accumulated in the lens, please have your motorcycle serviced or serviced at Hunter Motorcycles. ● Do not wax or polish matte finish: Clean the matte finish with a soft cloth or sponge, plenty of water, and a mild detergent.
  • Page 72 ● Wash gently with a sponge and enough water. whether the exhaust pipe and muffler have been painted, please contact Hunter Motorcycles Special ● Clean with diluted detergent and wash thoroughly with sufficient water to remove stubborn dirt.

  • Page 73: Motorcycle Store

    Motorcycle storage If you keep your motorcycle outdoors, you should consider using a full body shield. If you do not ride for a long time, follow these guidelines: ● Clean motorcycle and wax all paint finishes (except matte finish). Apply rust preventing oil to all chrome plated parts.

  • Page 74: Environment

    Environment Owning and driving a motorcycle is a great pleasure, but you must do your duty to protect the environment. Choose the right detergent Use biodegradable stain remover when cleaning motorcycles. Avoid sprays containing chlorofluorocarbons (CFCs), which can damage the atmosphere's protective ozone layer. Waste recovery Store oil and other toxic waste in approved containers and take to a recycling center.Call your local or national public affairs or environmental services office to find a recycling center in your area and instructions on how...

  • Page 75: Frame Number

    Frame number Frame and engine frame Numbers are unique, used to identify your motorcycle, and are provided when registering a motorcycle. It may also be required when ordering replacement parts. Please record these Numbers and keep them in a safe place. Frame number Engine number Nameplate...

  • Page 76: Catalytic Converter

    ● Keep the engine in good working condition. ● If the engine does not catch fire, backfires, stalls or otherwise runs incorrectly, you must stop driving and turn off the engine and have your motorcycle serviced or serviced at Hunter Motorcycles.

  • Page 77: Technical Parameters

    Technical parameters Model ZF500 Engine type Z267MR Total length 2110mm Cylinder diameter X stroke 67X66.8mm Total width 895mm Compression ratio 10.7:1 Total high 1145mm Maximum net power 31.5±5% kW/8500±1.5%(r/min) Axial spacing 1440mm Maximum torque 40.5±5% N·m/7000±1.5%(r/min) Wheel spacing Idle speed 1500±100 (r/min) Preparing weight...
  • Page 78 Model ZF500 Model ZF500 Lubricating oil capacity 2.7L Main fuse Gas capacity Headlight LED Light Primary transmission ratio 2.029 Front light LED Light One gear 3.285 Rear/brake light LED Light Two gear 2.105 Front turn signal LED Light Three gear 1.600 Rear turn signal LED Light...
  • Page 79 Torque parameters Fastener type Torque Fastener type Torque 5mm bolts and nuts screw 6mm bolts and nuts screw 8mm bolts and nuts Flange bolt (8mm small flange) 10mm bolts and nuts 6mmFlange bolt (8mm big flange) flange bolts (10mm) and nuts 12mm bolts and nuts 　...
  • Page 80 Tightening frame torque Item Thread diameter（mm） Torque（N.m) Remark Direction of the lower booth double - headed screw nut Nuts for rear sprocket buffer sleeve bolts Install bolts on rear shock absorbers Connecting bolt for flat fork and triangle rack Engine rear suspension mounting bolts ST3.5 Light line clamp screw for rear license plate ST4.2...
  • Page 81 Thread diameter Item Torque （N.m) （mm） OBD with frame screws Loctite®222 Rear license plate light with rear small mud retaining screw Chain guard screw Rear gear ring and brake disc screws Loctite®222 Disc brake tee and lower connecting plate screw Front and rear turn signal screws Door clamp and handle screw Headlamp and headlamp bracket screws...
  • Page 82 Thread diameter Item Torque （N.m) （mm） Left and right tank side guard plates and tank screws Rear mud retaining rear section and tail cover screw Shift lever adjusting nut Headlamp bracket and lower connecting plate bolt Wire clip and upper connecting plate bolt Rear fender front section with frame bolts ECU with rear fender bolts Tank front with frame bolts...
  • Page 83 Item Thread diameter （mm） Torque （N.m) Cushion support and frame bolts Battery case and frame bolts Wire hook and engine connecting bolt Front brake tubing seat and frame connecting bolt Connecting bolt between water bottle and tank frame Loctite® 243 Engine right front suspension bolt Engine suspension bolt Loctite®243...

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