Farm King Allied 2595E Operator And Parts Manual
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Farm King Allied 2595E Operator And Parts Manual

Farm King Allied 2595E Operator And Parts Manual

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OPERATOR AND PARTS MANUAL
2595E & 2596E Loader
For serial numbers 0825950001 / 0825960001 and later
122011
P4491

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Summary of Contents for Farm King Allied 2595E

  • Page 1 OPERATOR AND PARTS MANUAL 2595E & 2596E Loader For serial numbers 0825950001 / 0825960001 and later 122011 P4491...

  • Page 3: Table Of Contents

    Table of Contents - 2595E & 2596E Loader Table of Contents Introduction ..........................4 Serial Decal Location ........................5 Specifications ..........................6 Safety ............................8 • Safety ..........................8 • General Safety ........................9 • Safety Signs ........................10 • Safety Sign Installation ....................10 • Safety Decal location ..................... 11 • Precautions ........................12 Operation ...........................13 • Pre-Operation .........................13...

  • Page 4: Introduction

    Introduction - 2595E & 2596E Loader Introduction Allied by Farm King front-end loaders are backed by years of extensive research. Factory testing simulates specific operations to evaluate durability; days of continuous cycling in raising, twisting and dropping loads using a programmed hydraulic power unit represents years of extreme use.

  • Page 5: Serial Decal Location

    Serial Decal Location - 2595E & 2596E Loader Serial Decal Location The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims.

  • Page 6: Specifications

    Specifications - 2595E & 2596E Loader Specifications...
  • Page 7 Specifications - 2595E & 2596E Loader Description 2595E/ 2595E/ 2595E S/ 2595E S/ 2596E Reg 2596E TSL 2596E S Reg 2596E S TSL Maximum lift height to pivot pin [in/cm] 145/368 145/368 142/361 142/361 Maximum lift height under level bucket [in/ 132/335 132/335 135/343...

  • Page 8: Safety

    Safety - 2595E & 2596E Loader Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions.

  • Page 9: General Safety

    • Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing, or unplugging the equipment. • Do not attempt any unauthorized modifications to your Allied by Farm King product as this could affect function or safety, and could affect the life of the equipment.

  • Page 10: Safety Signs

    Safety - 2595E & 2596E Loader • Use proper lighting and safety warnings when transporting equipment on public roads and during darkness. The Slow Moving Vehicle (SMV) emblem must be visible. Check with your local Law Enforcement Agency for specific requirements. Safety Signs • The following illustration shows the approximate location and detail of safety signs.

  • Page 11: Safety Decal Location

    Safety - 2595E & 2596E Loader Safety Decal Locations Decals 1-4 provided for right hand side only (shown). Decals 5 & 6 provided for both sides. 1 - Part # 112812 2 - Part # 112983 3 - Part # 813902 4 - Part # 113711 5 - Part # 813689 6 - Part # 813439...

  • Page 12: Precautions

    Safety - 2595E & 2596E Loader Precautions The following pictorials indicate important precautions to be used during the operation of the loader.

  • Page 13: Operation

    Operation - 2595E & 2596E Loader Operation Pre-Operation The following pictorials indicate important precautions to be used during the operation of the loader. The tractor must be equipped with an approved Roll WARNING over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over.

  • Page 14: Operation

    Operation - 2595E & 2596E Loader Operation General Operating Notes: The following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual. Observe all safety precautions and follow local laws pertaining to the use of your loader and tractor.
  • Page 15 Float will allow for the loader to lower and rise as the attachment follows the ground contours. To disengage float, slightly pull control back towards the neutral position. The Allied by Farm King Remote Hydraulic Control can be locked in the neutral position to minimize unintentional movement.
  • Page 16 Operation - 2595E & 2596E Loader Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. Carry the load no higher than necessary to clear the terrain. Turn and brake slowly.
  • Page 17 Operation - 2595E & 2596E Loader For back grading, either load the bucket and position the heel on the ground or position the bucket at 40° or less below level as shown. Place the valve in the float position and back up slowly. Important: Float position must be used to reduce down pressure, otherwise cylinder rod(s) and/or bucket damage could occur.
  • Page 18 Operation - 2595E & 2596E Loader WARNING Do not operate A Frame for bales without stabilizers. Handling bales and pallets: For safe handling of bales and pallets please follow procedures below: With a single spear, enter one of the ends of the bale and drive the spear horizontally into the center or slightly above center of the bale and fully penetrate the bale.
  • Page 19 Operation - 2595E & 2596E Loader When loading bales onto a trailer, park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency. As you lift the bale using the regular loader, it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20°...
  • Page 20 Operation - 2595E & 2596E Loader Grapple: The grapple is designed to safely prevent loads (bales, silage) from falling out of the bucket. (Refer to pictorial below for options listed) Travel at low speeds. Carry loads as low as possible. Avoid sharp WARNING turns and uneven terrain.
  • Page 21 Operation - 2595E & 2596E Loader Prior to initial mounting, cycle loader cylinders to displace air. This CAUTION ensures the loader will remain in the storage position and operate consistently. Installing Loader: Position the tractor centrally and parallel to the loader uprights. Drive forward slowly until the loader hydraulic hoses can be coupled.
  • Page 22 Operation - 2595E & 2596E Loader Shut tractor off and store parking stands within loader cross tube remembering to stand on the outside of the loader arms. Start CAUTION the tractor and continue to cycle loader and attachment to verify loader operation.
  • Page 23 Operation - 2595E & 2596E Loader 2. Lower attachment level to the ground while engaging float position. Ensure attachment rests firmly on ground with minimal downward pressure. If required extend bucket cylinders to rotate upright rearward. At this stage the pin should have no pressure.
  • Page 24 Operation - 2595E & 2596E Loader Verify attachment installation from tractor seat by lowering level CAUTION attachment to ground and retracting the lift cylinders. Installing Loader Attachments: Position tractor centrally within the bucket hooks. Dump Quick-tach slightly from vertical position. Slowly drive the tractor forward until the Quick-tach contacts the bucket.

  • Page 25: Maintenance

    Maintenance - 2595E & 2596E Loader Maintenance Lubrication Lubricate loader bushings and pivots every eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected outside temperature range. Lithium, Molybdenum and synthetic greases are preferred. Use the tractor hour meter as a guide.
  • Page 26 Maintenance - 2595E & 2596E Loader General Inspection: Lower attachment and loader to ground, place all controls in CAUTION neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing loader. Relieve hydraulic pressure before repairing, adjusting or disconnecting hydraulics components.
  • Page 27 Maintenance - 2595E & 2596E Loader Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bolts. (See Bolt Torque Chart)
  • Page 28 Maintenance - 2595E & 2596E Loader Hydraulics: Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and the lines, pipes, and hoses are not damaged.
  • Page 29 Maintenance - 2595E & 2596E Loader Shut tractor down and relieve oil pressure in system by moving WARNING the control valve spools in both directions before doing any maintenance. Maintenance involves yearly removal of valve spool end caps and cleaning all debris and corrosion.

  • Page 30: Tsl General Note And Instructions

    Maintenance - 2595E & 2596E Loader TSL General Note and Instructions The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion.

  • Page 32: Troubleshooting

    Troubleshooting - 2595E & 2596E Loader Troubleshooting Problem Possible Cause Remedy Check connections and Quick couplers leaking compatibility or replace Hydraulic oil too heavy Change or replace filter Oil filter plugged Clean or replace filter Hydraulic pump worn Repair or replace pump Check all hoses and tubes for leaks, damage or restrictions Oil line restricted or leaking...
  • Page 33 Troubleshooting - 2595E & 2596E Loader Problem Possible Cause Remedy Improper hydraulic pump Repair or replace pump operation Load is greater than boom Check loader specifications lift capacity Insufficient lift capacity Internal boom cylinder Replace any worn parts and leakage install a seal repair kit Improper hydraulic valve Repair or replace valve...

  • Page 34: Bolt Torque

    Bolt Torque - 2595E & 2596E Loader Bolt Torque Checking Bolt Torque The tables shown below give correct torque values for various bolts and hex bolts. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide.
  • Page 35 Bolt Torque - 2595E & 2596E Loader Hydraulic Fitting Torques Jam Nut or Straight SAE 37° (JIC) Thread Dash Size ORB Fitting Torque Swivel Nut Torque Size ft-lb ft-lb 7/16-20 14-16 20-22 10-11 13-15 1/2-20 18-20 24-27 13-15 18-20 9/16-18 24-26 33-35 17-19...

  • Page 36: Parts

    Parts - 2595E & 2596E Loader Main Frame Assembly - 2595E & 2595E S...
  • Page 37 Parts - 2595E & 2596E Loader Item Part # Description 2595E 2595E S 25050 2595 Main Frame Weldment (113578 Included) 25051 2595 S Main Frame Weldment (113578 Included) 25385 2495/2595 Euro Quick Attach Weldment Ref. Lift Cylinder (See Cylinder Assembly) Ref.

  • Page 38: Main Frame Assembly Drawing And Parts List - 2596E & 2596E S

    Parts - 2595E & 2596E Loader Main Frame Assembly - 2596E & 2596E S...
  • Page 39 Parts - 2595E & 2596E Loader Item Part # Description 2596E 2596E S 25054 2596 Main Frame Weldment (113578 included) 2596 S Main Frame Weldment (C.W. 113578 25055 included) 25386 2596/2695 Euro Quick Attach Weldment Ref. Lift Cylinder (see cylinder assembly) Ref.

  • Page 40: Hydraulic Plumbing Assembly And Parts List

    Parts - 2595E & 2596E Loader Hydraulic Plumbing Assembly...
  • Page 41 Parts - 2595E & 2596E Loader Item Part # Description 2595E 2595ES 2596E 2596ES Bucket Cylinder (see cylinder Ref. assembly for breakdown) Lift Cylinder (see cylinder Ref. assembly for breakdown) Hose 3/8 x 24 3/4 - 16 Morb x 114605 3/4 - 16 Swfjic Hose 3/8 x 18 3/4 - 16 Swfjic x 812696...

  • Page 42: Main Frame Assembly - Tsl Drawing And Parts List - 2595E Tsl & 2595E S Tsl

    Parts - 2595E & 2596E Loader Main Frame Assembly - 2595E TSL & 2595E S TSL...
  • Page 43 Parts - 2595E & 2596E Loader Item Part # Description 2595E 2595E S 25052 2595 Tsl Main Frame Weldment (113578 included) 25053 2595 S Tsl Main Frame Weldment (113578 included) 25385 2495/2595 Euro Quick Attach Weldment Ref. Lift Cylinder (see cylinder assembly) Ref.
  • Page 44 Parts - 2595E & 2596E Loader Item Part # Description 2595E 2595E S 114969 Guide Bracket 115012 U-Bolt 909277 Operator’s Manual Holder 81552 Hex Bolt 0.313 Dia x 1.25 Lg 84541 Nut Lock (Nylon) 0.313 Unc 812623 Flat Washer 0.313 Dia 84583 Grease Fitting 1/8 Npt Straight 967488...

  • Page 46: Main Frame Assembly - Tsl Drawing And Parts List - 2596E Tsl & 2596E S Tsl

    Parts - 2595E & 2596E Loader Main Frame Assembly - 2596E TSL & 2596E S TSL...
  • Page 47 Parts - 2595E & 2596E Loader Item Part # Description 2595E 2595E S 25056 2596 Tsl Main Frame Weldment (113578 included) 25057 2596 S Tsl Main Frame Weldment (113578 incl.) 25386 2596/2695 Euro Quick Attach Weldment Ref. Lift Cylinder (see cylinder assembly) Ref.
  • Page 48 Parts - 2595E & 2596E Loader Item Part # Description 2595E 2595E S 114969 Guide Bracket 115012 U-Bolt 81552 Hex Bolt 0.313 Unc x 1.25 Lg 84541 Nut Lock (Nylon) 0.313 Unc 812623 Flat Washer 0.313 Dia 84583 Grease Fitting 1/8 Npt Straight 967488 Hex Bolt 0.375 Nc x 2.75 Gr5 Pl...

  • Page 50: Hydraulic Plumbing Assembly - Tsl And Parts List

    Parts - 2595E & 2596E Loader Hydraulic Plumbing Assembly - TSL...
  • Page 51 Parts - 2595E & 2596E Loader Item Part # Description 2595E TSL 2595ES TSL 2596E TSL 2596ES TSL Bucket Cylinder (see cylinder Ref. assembly for breakdown) Lift Cylinder (see cylinder Ref. assembly for breakdown) Hose 3/8 x 24 3/4 - 16 Morb x 114605 3/4 - 16 Swfjic Hose 3/8 x 33 3/4 - 16 Morb x...
  • Page 52 Parts - 2595E & 2596E Loader Item Part # Description 2595E TSL 2595ES TSL 2596E TSL 2596ES TSL Hose 3/8 x 48 3/4 Swfjic x 3/4 117439 Swfjic-90 812052 Bolt Hex 0.250Nc x 3.00 Gr5 Pl Nut Lock (Nylon) 0.250Nc 81922 Grbpl 812075 Ty-Rap...

  • Page 53: Assembly

    Assembly - 2595E & 2596E Loader Cylinder Assembly Bucket Cylinders Lift Cylinders Item Description Regular Regular Regular Short Diameter 2.50" 3.00" 3.00" 2.50" 3.00" Length of Stroke 21.50" 21.50" 16.75" 25.75" 25.75" Retracted Length 31.00" 31.00" 46.25" 38.00" 38.00" Extended Length 52.50"...

  • Page 54: Warranty

    Repair Parts Limited Warranty Buhler Industries Inc. warrants Allied by Farm King replacement parts purchased after the expiration of the Buhler Industries Inc. Limited Warranty, and used and serviced as provided for in the Operator’s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts.
  • Page 55 Warranty Requirements To be covered by warranty, each Allied by Farm King new product must be registered with Buhler Industries Inc. within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Buhler Industries Inc.
  • Page 56 Warranty - 2595E & 2596E Loader (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state.
  • Page 58 www.farm-king.com www.farm-king.com 1330 43rd Street NW Fargo, North Dakota USA 58102 Ph.: 701.282.7014 | Fax: 701.282.5865 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2010 Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.

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