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OPERATION & MAINTENANCE MANUAL
HYDRAULIC TURNTABLE
Models:
TT250-8
TT500-8
Revision: October 2020
Hydra-Slide Ltd.
Royal Road
Guelph, ON
Canada N H G
hydra-slide.com
PLEASE READ OPERATING MANUAL BEFORE
USING THIS EQUIPMENT AND ADHERE TO ALL
SAFETY INSTRUCTIONS. FOR QUESTIONS,
CONTACT HYDRA-SLIDE LTD. AT +1-519-900-1450
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Related Manuals for Hydra-slide TT250-8
Summary of Contents for Hydra-slide TT250-8
- Page 1 HYDRAULIC TURNTABLE Models: TT250-8 TT500-8 Revision: October 2020 Hydra-Slide Ltd. Royal Road Guelph, ON Canada N H G hydra-slide.com PLEASE READ OPERATING MANUAL BEFORE USING THIS EQUIPMENT AND ADHERE TO ALL SAFETY INSTRUCTIONS. FOR QUESTIONS, CONTACT HYDRA-SLIDE LTD. AT +1-519-900-1450...
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Page 2: Table Of Contents
Table of Contents 1 - GENERAL INFORMATION ......................1 1.1 Original Instructions ......................1 1.2 Manufacturer Details ......................1 1.3 Machinery Description ......................1 1.3.1 The Workstation .......................... 2 1.3.2 Intended Use ..........................2 1.4 Safety ............................ 2 1.4.1 General Safety Precautions and Potential Misuse ..............2 1.4.2 Operator Training ........................ -
Page 4: General Information
HYDRA-SLIDE TT250/500-8 TURNTABLE 1 - GENERAL INFORMATION 1.1 Original Instructions The English version of this manual is the Original Instructions for the Hydra-Slide TT250/500-8 Turntable. All other language versions are translations of the Original Instructions. 1.2 Manufacturer Details Hydra-Slide Ltd. -
Page 5: The Workstation
1.3.1 The Workstation The TT250/500-8 Turntable is remotely operated. It is suggested that the operator set up his/her workstation in a safe location, clear of the load to be rotated, and with as much visibility of the load and turntable system as possible. 1.3.2 Intended Use The TT250/500-8 Turntable is used to rotate heavy equipment up to 500 tons (454 tonne) safely and in a controlled manner. -
Page 6: Operator Training
• Never use unsafe practices to bleed a pressurized hose or coupler. Use only a specially- designed coupler bleed tool such as a CT-604 Safety Tool available through Hydra-Slide Ltd. • Do not apply any external forces to the load or turntable other than those from proper use of the supplied hydraulic cylinder(s) except under exceptional circumstances and when approved by a competent person. -
Page 7: Residual Risks And Protective Measures
1.4.3 Residual Risks and Protective Measures Observing the safety precautions indicated in these Instructions minimizes the risks associated with using the TT250/500-8 Turntable, however residual risks remain in any operation of high- pressure hydraulic systems. 1.4.4 In Case of Breakdown In case of equipment breakdown or other operational problems, cease operation immediately and take any necessary steps to secure equipment and protect surroundings and personnel. -
Page 8: Assembly And Setup
2 - ASSEMBLY AND SETUP • Establish a clear path for the load to be rotated. • Raise load (using other means) to a sufficient height to place skid system under. • Place turntable under load. NOTE: Lift only using the supplied lifting lugs. NOTE: Turntable must be set up on a level surface and remain level at all times. -
Page 9: Operation
3 - OPERATION • Insert the push cylinder(s) onto the main cylinder support pin(s) and make sure the rod end attachment will engage one of the ring pins. • Attach suitable 10,000 psi (700 bar) rated hydraulic hoses to the cylinder quick coupler fittings. - Page 10 • If the load has been rotated too far, simply remove the push cylinder(s) from the support pin(s), turn over 90° and reposition in the opposite direction. Following the directions above, rotate the load backwards as required. • When the desired orientation has been reached, raise the load (using other means) to a sufficient height to remove the turntable and then lower the load into position.
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Page 11: Maintenance And Adjustments
Repair or replace any broken, worn, or damaged components. Contact Hydra-Slide Ltd. for any replacement parts. 4.1.1 Turntable Disassembly To dismantle the turntable, unbolt the retainer plate, and lift off the turntable’s rotating disc. -
Page 12: Transportation, Handling, And Storage
5 - TRANSPORTATION, HANDLING, AND STORAGE • The turntable system should only be lifted using the attached D-rings. • The turntable can be disassembled for ease of handling; see instructions above in Section 4.1.1. • Transport and handle in a safe manner and always ensure that the turntable and parts are properly secured and prevented from unexpected movement. -
Page 13: Appendix 1 - Ec Declaration Of Conformity
Hydra-Slide Ltd. 84 Royal Road Guelph, Ontario, Canada N1H 1G3 We declare that the Hydra-Slide TT250/500-8 Turntable is in accordance with the following Harmonized Standards: EN ISO 12100:2010 Safety of machinery – General principles for design - Risk assessment and risk reduction EN 4413:2010 Hydraulic fluid power –... -
Page 29: Technical Data Sheet
Technical Data Sheet Technical Data Sheet SLIP Plate SLIP Plate No. 4 No. 4 ® ® Water-Based, Graphite Dry Film Lubricant Water-Based, Graphite Dry Film Lubricant Product Description: ® ® SLIP Plate No. 4 is a water-based alternative to our SLIP Plate No. -
Page 30: Storage And Handling Information
Technical Data Sheet SLIP Plate No. 4 ® Water-Based, Graphite Dry Film Lubricant Preparation & Application: · Stir material prior to use. It is important to properly stir the material with a hand stir stick or paint mixer. It is normal for the material to settle during transportation, and it may take some time to mix by hand. - Page 31 Technical Data Sheet SLIP Plate No. 4 ® Water-Based, Graphite Dry Film Lubricant Please consult the SDS for additional information on disposal of unused materials, and safe handling practices. ORDERING/SHIPPING INFORMATION AVAILABLE PACKAGING Four–1 Gallon Cans: Part #33615OS (product ordering code) Five (5) Gallon Pail: Part #36008 SHIPPING WEIGHT...
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Page 32: Section 2: Hazards Identification
Safety Data Sheet Section 1: Identification of the Substance/Mixture and of the Company/Undertaking 1.1 Product identifier Product Name SLIP Plate No. 4 Product Code 1.2 Relevant identified uses of the substance or mixture and uses advised against Relevant identified use(s) Dry film lubricant 1.3 Details of the supplier of the safety data sheet Manufacturer... - Page 33 H335 - May cause respiratory irritation H373 - May cause damage to organs through prolonged or repeated exposure Precautionary statements Prevention P260 - Do not breathe mist, vapours, or vspray. P264 - Wash thoroughly after handling. P270 - Do not eat, drink or smoke when using this product. P271 - Use only outdoors or in a well-ventilated area.
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Page 34: Section 3 - Composition/Information On Ingredients
Causes serious eye irritation Suspected of damaging fertility or the unborn child. Causes damage to organs through prolonged or repeated exposure Precautionary statements Prevention Obtain special instructions before use. Do not handle until all safety precautions have been read and understood. Do not breathe mist/vapours/spray. -
Page 35: Section 4 - First Aid Measures
No 1272/2008. 3.2 Mixtures Composition Classifications According to Chemical Name Identifiers LD50/LC50 Comments Regulation/Directive CAS:7782-42-5 EU DSD/DPD: Not classified < Graphite EU CLP: Not classified Number:231- OSHA HCS 2012: Comb. Dust 955-3 EU DSD/DPD: Annex VI, Table 3.2: Xn R20/21/22 Xi Inhalation-Rat LC50 •... -
Page 36: Section 5 - Firefighting Measures
Refer to Section 11 - Toxicological Information. 4.3 Indication of any immediate medical attention and special treatment needed Notes to Physician All treatments should be based on observed signs and symptoms of distress in the patient. Consideration should be given to the possibility that overexposure to materials other than this product may have occurred. - Page 37 7.1 Precautions for safe handling Handling Use only in well ventilated areas. Wear appropriate personal protective equipment, avoid direct contact. Do not breathe mist, vapours, spray. Avoid contact with eyes, skin and clothing. Do not ingest. Wash thoroughly with soap and water after handling and before eating, drinking, or using tobacco.
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Page 38: Section 9 - Physical And Chemical Properties
Section 9 - Physical and Chemical Properties 9.1 Information on Physical and Chemical Properties Material Description Physical Form Liquid Appearance/Description Dark gray liquid with no odor. Color Dark gray. Odor Odorless Odor Threshold Data lacking General Properties Boiling Point 212 F(100 C) Melting Point Data lacking Decomposition Temperature... - Page 39 Components Multi-dose Toxicity: Inhalation-Hamster TCLo • 3 mg/m³ 6 Hour(s) 78 Week(s)-Intermittent; Lungs, Thorax, or Respiration:Fibrosis (interstitial); Lungs, Thorax, or Respiration:Changes in lung weight; Inhalation-Rat 14808- TCLo • 80 mg/m³ 26 Week(s)-Intermittent; Lungs, Thorax, or Respiration:Fibrosis, focal (pneumoconiosis); Quartz (< 1%) Blood:Changes in spleen;...
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Page 40: Section 12 - Ecological Information
EU/CLP • Data lacking Respiratory sensitization OSHA HCS 2012 • Data lacking • EU/CLP Data lacking Serious eye damage/Irritation OSHA HCS 2012 • Eye Irritation 2 Potential Health Effects Inhalation Acute (Immediate) May cause respiratory irritation. Chronic (Delayed) No data available Skin Acute (Immediate) Causes skin irritation. -
Page 41: Section 13 - Disposal Considerations
No studies have been found. Section 13 - Disposal Considerations 13.1 Waste treatment methods Product waste Dispose of content and/or container in accordance with local, regional, national, and/or international regulations. Packaging waste Dispose of content and/or container in accordance with local, regional, national, and/or international regulations. - Page 42 For more information, consult the section Substance Specific • Quartz 14808-60-7 Issues - Silica, crystalline, encapsulated on Health Canada's WHMIS Division website.) • Graphite 7782-42-5 D2A (natural); D2B (synthetic) Canada - WHMIS - Ingredient Disclosure List • Triethylamine 121-44-8 • Ethylene glycol monobutyl ether 111-76-2 •...
- Page 43 • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed Japan - Poisonous and Deleterious Substances - Substances Not Considered Poisonous •...
- Page 44 • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed U.S. - CERCLA/SARA - Section 302 Extremely Hazardous Substances TPQs • Triethylamine 121-44-8 Not Listed •...
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Page 45: Other Information
U.S. - California - Proposition 65 - No Significant Risk Levels (NSRL) • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed U.S. - Page 46 conditions beyond our control, we assume no responsibility for its use. Key to abbreviations NDA = No data available...
- Page 48 Contact Us For Technical Documentation: Log in to the client portal at hydra-slide.com using the password HYD123 For Technical Support & Troubleshooting: Call us at +1 (519) 900-1450 and select option 2 email Robert Young - robert@hydra-slide.com For Sales Inquiries & Customer Support: Call us at +1 (519) 900-1450 and select option 1 email info@hydra-slide.com...
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