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Hydra-slide TT150-6 Operation & Maintenance Manual

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OPERATION & MAINTENANCE MANUAL
HYDRAULIC TURNTABLE
Model:
TT150-6
Revision: October 2020
Hydra-Slide Ltd.
Royal Road
Guelph, ON
Canada N H G
hydra-slide.com
PLEASE READ OPERATING MANUAL BEFORE
USING THIS EQUIPMENT AND ADHERE TO ALL
SAFETY INSTRUCTIONS. FOR QUESTIONS,
CONTACT HYDRA-SLIDE LTD. AT +1-519-900-1450

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  • Page 1 OPERATION & MAINTENANCE MANUAL HYDRAULIC TURNTABLE Model: TT150-6 Revision: October 2020 Hydra-Slide Ltd. Royal Road Guelph, ON Canada N H G hydra-slide.com PLEASE READ OPERATING MANUAL BEFORE USING THIS EQUIPMENT AND ADHERE TO ALL SAFETY INSTRUCTIONS. FOR QUESTIONS, CONTACT HYDRA-SLIDE LTD. AT +1-519-900-1450...

  • Page 2: Table Of Contents

    Table of Contents 1 - GENERAL INFORMATION ......................1 1.1 Original Instructions ......................1 1.2 Manufacturer Details ......................1 1.3 Machinery Description ......................1 1.3.1 The Workstation .......................... 2 1.3.2 Intended Use ..........................2 1.4 Safety ............................ 2 1.4.1 General Safety Precautions and Potential Misuse ..............2 1.4.2 Operator Training ........................

  • Page 4: General Information

    HYDRA-SLIDE TT150 TURNTABLE SYSTEM 1 - GENERAL INFORMATION 1.1 Original Instructions The English version of this manual is the Original Instructions for the Hydra-Slide TT150-6 Turntable. All other language versions are translations of the Original Instructions. 1.2 Manufacturer Details Hydra-Slide Ltd.

  • Page 5: The Workstation

    1.3.2 Intended Use The TT150-6 Turntable is used to rotate heavy equipment up to 150 tons (136 tonnes) safely and in a controlled manner. 1.4 Safety...

  • Page 6: Operator Training

    • Never use unsafe practices to bleed a pressurized hose or coupler. Use only a specially- designed coupler bleed tool such as a CT-604 Safety Tool available through Hydra-Slide Ltd. • Do not apply any external forces to the load or turntable other than those from proper use of the supplied hydraulic cylinder(s) except under exceptional circumstances and when approved by a competent person.

  • Page 7: Residual Risks And Protective Measures

    1.4.3 Residual Risks and Protective Measures Observing the safety precautions indicated in these Instructions minimizes the risks associated with using the TT150-6 Turntable, however residual risks remain in any operation of high- pressure hydraulic systems. 1.4.4 In Case of Breakdown In case of equipment breakdown or other operational problems, cease operation immediately and take any necessary steps to secure equipment and protect surroundings and personnel.

  • Page 8: Assembly And Setup

    2 - ASSEMBLY AND SETUP • Establish a clear path for the load to be rotated. • Raise load (using other means) to a sufficient height to place skid system under. • Place turntable under load. NOTE: Lift only using the supplied lifting lugs. NOTE: Turntable must be set up on a level surface and kept level at all times.

  • Page 9: Operation

    3 - OPERATION • Insert the push cylinder(s) onto the main cylinder support pin(s) and make sure the rod end attachment will engage one of the ring pins. • Attach suitable 10,000 psi (700 bar) rated hydraulic hoses to the cylinder quick coupler fittings.
  • Page 10 • If the load has been rotated too far, simply remove the push cylinder(s) from the support pin(s), turn over 90° and reposition in the opposite direction. Following the directions above, rotate the load backwards as required. • When the desired orientation has been reached, raise the load (using other means) to a sufficient height to remove the turntable and then lower the load into position.

  • Page 11: Maintenance And Adjustments

    Repair or replace any broken, worn, or damaged components. Contact Hydra-Slide Ltd. for any replacement parts. 4.1.1 Turntable Disassembly To dismantle the turntable, unbolt the retainer plate, and lift off the turntable’s rotating disc.

  • Page 12: Transportation, Handling, And Storage

    5 - TRANSPORTATION, HANDLING, AND STORAGE • The turntable system should only be lifted using the attached D-rings. • The turntable can be disassembled for ease of handling; see instructions above in Section 4.1.1. • Transport and handle in a safe manner and always ensure that the turntable and parts are properly secured and prevented from unexpected movement.

  • Page 13: Appendix 1 - Ec Declaration Of Conformity

    Hydra-Slide Ltd. 84 Royal Road Guelph, Ontario, Canada N1H 1G3 We declare that the Hydra-Slide TT150 Turntable is in accordance with the following Harmonized Standards: EN ISO 12100:2010 Safety of machinery – General principles for design - Risk assessment and risk reduction EN 4413:2010 Hydraulic fluid power –...

  • Page 15: Hydraulic Cylinders

    Form No. 102397 ® Operating Instructions for: SPX Hydraulic Technologies Tech. Services: (800) 477-8326 5885 11th Street Fax: (800) 765-8326 Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 Single-acting and Fax: (800) 288-7031 Double-acting Rams powerteam .com and Cylinders hytec.com (Various Capacities) HYDRAULIC CYLINDERS All cylinders are marked with maximum pressure setting...

  • Page 16: Typical Installation

    Operating Instructions, Form No. 102397, Back sheet 1 of 5 SINGLE-ACTING HYDRAULIC SYSTEMS A basic single-acting hydraulic system consists of a manual or power pump that moves the hydraulic fluid, a hydraulic hose that carries the fluid, and a cylinder or ram that the fluid moves to do a job. TYPICAL INSTALLATION Cylinder Since the single-acting cylinders have only one...

  • Page 17: Safety Precautions

    Operating Instructions Form No. 102397 SAFETY PRECAUTIONS DANGER • A double-acting cylinder or ram must have both hoses and all couplers securely connected to both ports. If one of the two ports is restricted or becomes disconnected, pressure will build and the cylinder, hose or coupler can burst, possibly causing serious injury or death. •...
  • Page 18 Operating Instructions, Form No. 102397, Back sheet 2 of 5 SAFETY PRECAUTIONS (CONTINUED) • Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid could cause serious injury.
  • Page 19 Operating Instructions Form No. 102397 SAFETY PRECAUTIONS (CONTINUED) • To help prevent personal injury, do not allow personnel to go under or work on a load before it is properly cribbed or blocked. All personnel must be clear of the load before lowering. •...

  • Page 20: Hydraulic Connections

    Operating Instructions, Form No. 102397, Back sheet 3 of 5 SET-UP HYDRAULIC CONNECTIONS Remove the thread protectors or dust covers from the hydraulic ports if applicable. Clean the areas around the fluid ports of the pump and cylinder. Inspect all threads and fittings for signs of wear or damage, and replace as needed. Clean all hose ends, couplers and union ends.

  • Page 21: Periodic Cleaning

    Operating Instructions Form No. 102397 SET-UP (CONTINUED) INSPECTION Before each use, visually inspect for the following items: Cracked or damaged cylinder Excessive wear, bending, damage, or insufficient thread engagement Leaking hydraulic fluid Scored or damaged piston rod Improperly functioning swivel heads and caps Loose bolts Damaged or improperly assembled accessory equipment Modified, welded, or altered equipment...

  • Page 22: Troubleshooting Guide

    Operating Instructions, Form No. 102397, Back sheet 4 of 5 TROUBLE-SHOOTING GUIDE IMPORTANT: • The following trouble-shooting and repair procedures should be performed by qualified personnel familiar with this equipment. Use the proper equipment when trouble-shooting! NOTE: • All the following statements may not apply to your particular model of cylinder or ram. Use the guide as a general reference for trouble-shooting.
  • Page 23 Operating Instructions Form No. 102397 TROUBLE-SHOOTING GUIDE (CONTINUED) PROBLEM CAUSE SOLUTION Cylinder/Ram moves but does not 1. Leaky connection 1. Clean, reseal with thread maintain pressure sealant and tighten connection 2. Cylinder seals leaking 2. Replace worn seals. Check for excessive contamination or wear.
  • Page 24 Operating Instructions, Form No. 102397, Back sheet 5 of 5 POWER TEAM / HYTEC FACILITIES SPX H d li T h l i UNITED CHINA STATES EUROPE SPX Hydraulic Technologies Albert Thijsstraat 12 No. 1568 Hua Shan Road C E R T I F I E D 6471 WX Eygelshoven International Park Center 5885 11th Street...

  • Page 25: Hydraulic Cylinder

    Form No. 100306 ® Parts List for: SPX Corporation Tech. Services: (800) 477-8326 5885 11th Street Fax: (800) 765-8326 7RD1010 Rockford, IL 61109-3699 USA Order Entry: (800) 541-1418 RD1010 Fax: (800) 288-7031 RD1010-PFAFF Internet Address: http://www.powerteam.com DOUBLE-ACTING HYDRAULIC CYLINDER Max. Capacity: 11.2 Tons at 10,000 PSI cting alve rtant...
  • Page 26 Parts List, Form No. 100306, Back sheet 1 of 1 DANGER To help avoid possible serious personal injury or death, In the event that the cylinder retract port is ever restricted or plugged, a double-acting cylinder ● relief valve will help prevent excessive pressure from building in the cylinder. DO NOT attempt to adjust or service this relief valve! If oil leakage is detected from this relief valve, discontinue use of the cylinder immediately and contact Power Team Technical Services.

  • Page 27: Technical Data Sheet

    Technical Data Sheet Technical Data Sheet SLIP Plate SLIP Plate No. 4 No. 4 ® ® Water-Based, Graphite Dry Film Lubricant Water-Based, Graphite Dry Film Lubricant Product Description: ® ® SLIP Plate No. 4 is a water-based alternative to our SLIP Plate No.

  • Page 28: Storage And Handling Information

    Technical Data Sheet SLIP Plate No. 4 ® Water-Based, Graphite Dry Film Lubricant Preparation & Application: · Stir material prior to use. It is important to properly stir the material with a hand stir stick or paint mixer. It is normal for the material to settle during transportation, and it may take some time to mix by hand.
  • Page 29 Technical Data Sheet SLIP Plate No. 4 ® Water-Based, Graphite Dry Film Lubricant Please consult the SDS for additional information on disposal of unused materials, and safe handling practices. ORDERING/SHIPPING INFORMATION AVAILABLE PACKAGING Four–1 Gallon Cans: Part #33615OS (product ordering code) Five (5) Gallon Pail: Part #36008 SHIPPING WEIGHT...

  • Page 30: Section 2: Hazards Identification

    Safety Data Sheet Section 1: Identification of the Substance/Mixture and of the Company/Undertaking 1.1 Product identifier Product Name SLIP Plate No. 4 Product Code 1.2 Relevant identified uses of the substance or mixture and uses advised against Relevant identified use(s) Dry film lubricant 1.3 Details of the supplier of the safety data sheet Manufacturer...
  • Page 31 H335 - May cause respiratory irritation H373 - May cause damage to organs through prolonged or repeated exposure Precautionary statements Prevention P260 - Do not breathe mist, vapours, or vspray. P264 - Wash thoroughly after handling. P270 - Do not eat, drink or smoke when using this product. P271 - Use only outdoors or in a well-ventilated area.

  • Page 32: Section 3 - Composition/Information On Ingredients

    Causes serious eye irritation Suspected of damaging fertility or the unborn child. Causes damage to organs through prolonged or repeated exposure Precautionary statements Prevention Obtain special instructions before use. Do not handle until all safety precautions have been read and understood. Do not breathe mist/vapours/spray.

  • Page 33: Section 4 - First Aid Measures

    No 1272/2008. 3.2 Mixtures Composition Classifications According to Chemical Name Identifiers LD50/LC50 Comments Regulation/Directive CAS:7782-42-5 EU DSD/DPD: Not classified < Graphite EU CLP: Not classified Number:231- OSHA HCS 2012: Comb. Dust 955-3 EU DSD/DPD: Annex VI, Table 3.2: Xn R20/21/22 Xi Inhalation-Rat LC50 •...

  • Page 34: Section 5 - Firefighting Measures

    Refer to Section 11 - Toxicological Information. 4.3 Indication of any immediate medical attention and special treatment needed Notes to Physician All treatments should be based on observed signs and symptoms of distress in the patient. Consideration should be given to the possibility that overexposure to materials other than this product may have occurred.
  • Page 35 7.1 Precautions for safe handling Handling Use only in well ventilated areas. Wear appropriate personal protective equipment, avoid direct contact. Do not breathe mist, vapours, spray. Avoid contact with eyes, skin and clothing. Do not ingest. Wash thoroughly with soap and water after handling and before eating, drinking, or using tobacco.

  • Page 36: Section 9 - Physical And Chemical Properties

    Section 9 - Physical and Chemical Properties 9.1 Information on Physical and Chemical Properties Material Description Physical Form Liquid Appearance/Description Dark gray liquid with no odor. Color Dark gray. Odor Odorless Odor Threshold Data lacking General Properties Boiling Point 212 F(100 C) Melting Point Data lacking Decomposition Temperature...
  • Page 37 Components Multi-dose Toxicity: Inhalation-Hamster TCLo • 3 mg/m³ 6 Hour(s) 78 Week(s)-Intermittent; Lungs, Thorax, or Respiration:Fibrosis (interstitial); Lungs, Thorax, or Respiration:Changes in lung weight; Inhalation-Rat 14808- TCLo • 80 mg/m³ 26 Week(s)-Intermittent; Lungs, Thorax, or Respiration:Fibrosis, focal (pneumoconiosis); Quartz (< 1%) Blood:Changes in spleen;...

  • Page 38: Section 12 - Ecological Information

    EU/CLP • Data lacking Respiratory sensitization OSHA HCS 2012 • Data lacking • EU/CLP Data lacking Serious eye damage/Irritation OSHA HCS 2012 • Eye Irritation 2 Potential Health Effects Inhalation Acute (Immediate) May cause respiratory irritation. Chronic (Delayed) No data available Skin Acute (Immediate) Causes skin irritation.

  • Page 39: Section 13 - Disposal Considerations

    No studies have been found. Section 13 - Disposal Considerations 13.1 Waste treatment methods Product waste Dispose of content and/or container in accordance with local, regional, national, and/or international regulations. Packaging waste Dispose of content and/or container in accordance with local, regional, national, and/or international regulations.
  • Page 40 For more information, consult the section Substance Specific • Quartz 14808-60-7 Issues - Silica, crystalline, encapsulated on Health Canada's WHMIS Division website.) • Graphite 7782-42-5 D2A (natural); D2B (synthetic) Canada - WHMIS - Ingredient Disclosure List • Triethylamine 121-44-8 • Ethylene glycol monobutyl ether 111-76-2 •...
  • Page 41 • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed Japan - Poisonous and Deleterious Substances - Substances Not Considered Poisonous •...
  • Page 42 • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed U.S. - CERCLA/SARA - Section 302 Extremely Hazardous Substances TPQs • Triethylamine 121-44-8 Not Listed •...

  • Page 43: Other Information

    U.S. - California - Proposition 65 - No Significant Risk Levels (NSRL) • Triethylamine 121-44-8 Not Listed • Ethylene glycol monobutyl ether 111-76-2 Not Listed • Butyl alcohol 71-36-3 Not Listed • Quartz 14808-60-7 Not Listed • Graphite 7782-42-5 Not Listed U.S.
  • Page 44 conditions beyond our control, we assume no responsibility for its use. Key to abbreviations NDA = No data available...
  • Page 46 Contact Us For Technical Documentation: Log in to the client portal at hydra-slide.com using the password HYD123 For Technical Support & Troubleshooting: Call us at +1 (519) 900-1450 and select option 2 email Robert Young - robert@hydra-slide.com For Sales Inquiries & Customer Support: Call us at +1 (519) 900-1450 and select option 1 email info@hydra-slide.com...

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