Allegro Industries 9806 User Manual

Ambient air breathing apparatus (aaba) pumps
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U S E R'S M A N U A L
for
AMBIENT AIR BREATHING
APPARATUS (AABA) PUMPS
P/N 9806
P/N 9821
P/N 9832
P/N 9833
P/N 9846
P/N 9850
Read and understand all instructions before using this product. Open carton carefully and inspect product
for damage caused by carrier. If any damage is found, report and submit claim to carrier.

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Summary of Contents for Allegro Industries 9806

  • Page 1 U S E R’S M A N U A L AMBIENT AIR BREATHING APPARATUS (AABA) PUMPS P/N 9806 P/N 9821 P/N 9832 P/N 9833 P/N 9846 P/N 9850 Read and understand all instructions before using this product. Open carton carefully and inspect product...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION/DESCRIPTION ..................3 WARNINGS AND LIMITATIONS ..................3 SAFETY PRECAUTIONS ..................... 4 USER’S INSTRUCTIONS ....................5-6 Pressure Relief Valve Inlet Extension TOLERANCE AND SPECIAL PUMPS ................7-8 Air Pump Explosion Proof Pump SPECIFICATIONS ........................ 8 INSPECTIONS ........................9 All Pumps Electrical Motors Air Driven Motors...
  • Page 3: Introduction/Description

    INTRODUCTION This manual provides instructions for the use and maintenance of Allegro Ambient Air Breathing Apparatus (AABA) Pumps. You must read and understand this manual and be trained in the proper use of the equipment before using it in a contaminated atmosphere. There are many federal, state, and local codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary.
  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS FOLLOW ALL WARNINGS AND CAUTIONS ALL PUMPS: DO NOT place oil-less air pump in an area that cannot GUARANTEE clean Grade D, breathable air, per OSHA 29 CFR 1910.134 to the AABA inlet. See below for Grade D requirements. DO NOT attempt to service the air pump while it is running or while it is connected to electrical or air power.
  • Page 5: User's Instructions

    NOTE Allegro Industries does not include a NEMA rated electrical socket with our Explosion Proof products. They are equipped with a NEMA rated EX plug which allows the unit to be connected directly into appropriate hazardous location receptacles. It is important to check the regulations for your specific application as to the proper electrical connection for this device.
  • Page 6: Pressure Relief Valve

    • Pumps are designed for multiple users and may require an adjustment to the pressure relief valve to fit the number of workers using the system. 7. Don the respirators as instructed per manufacturer user’s instructions. 8. Ensure all users are receiving sufficient air to the respirator. •...
  • Page 7: Tolerance And Special Pumps

    NOTE The use of the remote Inlet Extension Hose will help to reduce the noise produced by the ambient air pump. The noise will travel down the hose to the end where the Inlet Filter is located. TOLERANCES AND SPECIAL PUMPS Allegro Ambient Air Pumps are precision pumps that have only .0015-.003 clearance between the top of the rotor and cylinder bore, and .003 or less clearance between end of the rotor and the end plate.
  • Page 8: Explosion Proof Pump

    SPECIFICATIONS The table shows the maximum allowable number of tight-fitting respirators or loose-fitting hoods. PART MAX # MAX # POWER MODEL NO. RESP. HOODS REQUIRED A-300 9806 5.5A 115V/230V ¼ 0-15 A-750 9821 8.3A 115V/230V ¾ 0-15 0-10 A-1500TE 9832 12.4A 115/230V...
  • Page 9: Inspections

    INSPECTION ALL PUMPS: Regular inspection, cleaning filters, and ”flushing” may prevent extensive repairs. Dirty or clogged filter elements can cause overheating (in excess of 200°F) and possible pump failure. It is normal for the pump surface and immediate output air temperatures to reach 200°F when the unit is run continuously under a heavy load or high pressure settings.
  • Page 10: Vane Replacement

    9. Replace exhaust filter and inlet filter. 10. Reconnect airline hose and respirator, do not use respirator until all steps complete. 11. Turn pump on for 10 minutes, this allows the flushing solution to dry out completely. AIR DRIVEN MOTOR: (P/N 9850) 1.
  • Page 11: Parts & Accessories

    PARTS & ACCESSORIES All Models • Exhaust Filter Element (each) 9700-02 • Pump Flushing Liquid 9700-11 • Exhaust Filter Canister (canister only) 9700-15 • Universal Inlet Hose Kit (50 feet) 9700-65 • 3/8” Coupler, locking Hansen 9700-68 • 3/8” Coupler, Hansen 9700-69 •...
  • Page 12: Troubleshooting

    TROUBLESHOOTING ELECTRIC MODELS: WARNING! Always shut down pump and unplug electrical connection before working on unit. TROUBLE CAUSE WHAT TO DO Adjust pressure relief valve. Use Allegro Outlet pressure is too high Flow Test kit 9900-40 to verify air flow rate Un-coil hose and layout in an “S”...
  • Page 13: Air Driven Pump

    Reduce load, check for minimum airline Overloaded motor diameter of ½”. Motor Stalls Low motor voltage See that nameplate voltage is maintained. Fuses blown, check overload, relay, stator Open circuit and reset-buttons. Motor vibrates Motor misaligned Realign or return for service. after corrections Weak foundations...
  • Page 14 ALLEGRO INDUSTRIES LIMITED WARRANTY AND WARRANTY SERVICE AND RETURN POLICY Express Warranty The warranty obligations of Allegro Industries (“Allegro”) are limited to the terms set forth below: All products, equipment and parts (collectively “Product” or “Products”) sold by Allegro, either directly to its customers, or indirectly from its suppliers or distributors to their customers, are warranted, to the original end-user purchaser who/that receives the original, unaltered Product (“Purchaser”), to be free from defects in workmanship and materials under...
  • Page 15 (800) 622-3530, or by requesting it in writing by mailing the written request to Allegro Industries, 1360 Shiloh Church Road, Piedmont, South Carolina 29673, or by faxing the written request to Allegro Industries at (800) 362-7231. Upon Allegro’s issuance of RMA # to a Purchaser, the Purchaser must decontaminate and clean the Product to remove any hazardous materials which may have settled on the Product during use.
  • Page 16 Each Purchaser’s sole and exclusive remedy for defects in Products covered by this Limited Warranty is limited to Allegro’s correction of the defect by repair or replacement. 4. Authorized returns of saleable merchandise, other than shipments made in error by Allegro, will be subject to a 20% restocking charge.

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