TABLE OF CONTENTS SECTION 1 - INTRODUCTION Congratulations! ..............................1 Haeger Locations Worldwide ..........................1 EC Declaration of Conformity of the Machinery ....................2 Statement of Foreseen Use ..........................3 Safety Information (Also see Section 3) ........................ 3 Customer Service (Also see Section 6) ........................3 Responsibilities of the Operator ...........................
SECTION 1 - INTRODUCTION Congratulations! You are using a genuine Haeger Hardware Insertion Machine - the industry standard for dependable fastener insertion. Haeger, Inc. is widely recognized as the industry leader in the development and implementation of innovative self-clinching fastener installation technologies. For over thirty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably.
EC Declaration of Conformity of the Machinery Declaration according to Directive 2006/42/EC, as amended (hereafter called Machinery Directive). This language version of the declaration is verified by the authorized representative (original declaration). We (authorized representative): Business name: Haeger Europe Address: Textielstraat 18B, 7575 CA OLDENZAAL Country: The Netherlands...
Statement of Foreseen Use The One Touch -4He insertion machines are intended for use in an indoor commercial or industrial environment. Factory-authorized training is made available for operators at the time of installation. The Insertion Logic technology and Haeger machines are designed to operate at voltages ranging between 208-575V and at 50 or 60Hz with no additional power requirements.
Responsibilities of the Service Technician Field service technicians must have machine and InsertionLogic® service training. The service technician is responsible for all repairs, upgrading and modification requested by the customer or mandated by the Haeger Service and Support Group. The service technician who installs the machine will also provide training for the operator that covers all of the basic skills and safety practices required to operate the machine.
Basic Data Sheet YOUR Machine Model 824 One Touch -4He Serial Number: Year Manufactured: Voltage: Amperes: Hertz (Machine): Hertz (MAS): Phase: 824 One Touch -4He Machine Matrix Voltage 208 - 575 Amperage 6.7 - 18.72 Hertz 50 or 60 Phase Noise Measurement Summary Maximum Measured Value Emissions Noise Sensitivity...
Illustration of Safety Notes Safety notes are identified by a pictogram and a signal word. The signal word describes the severity of the risk at hand. Warning possible dangerous situation that could cause minor physical injuries. Risk of electrical voltage possible dangerous situation that could cause serious physical injuries.
Details of Location in the Documentation All information in these instructions concerning direction and location refer to the workplace of the operator. Rear side of machine Left Side Right Side Front side In this manual, the use of the terms left and right refers to the machine operator’s left and right when they are standing in front of the machine, facing the work area between the Upper Tool...
Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper instructions. Read and thoroughly understand this Never manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this Never machine’s electrical schematic.
SECTION 2 - INSTALLATION Handling The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable working height and to allow freedom of movement when positioning work pieces in the tooling area. Because of these features, the machine is top heavy when unloading. ➢...
Recommended Safe Work Zone It is recommended that prior to delivery, the customer layout an area in their facility that allows the operator and maintenance personal, ample space to work or service the machine. The distances shown below are recommendations. It is the customer’s responsibility to adjust the “Safe Work Zone” based on their own individual needs to optimize operator and service technician safety.
Skid Removal ▪ The feet are already installed on the machine. ▪ You will need to lift the machine to remove the skids. ▪ You will need three wrenches to adjust the feet. Skid Bolt: 9/16 in/13mm socket 9/16”/13mm socket wrench Foot: 7/8 in/22 mm open end wrench 7/8 in/22 mm...
Machine Setup 1. Carefully locate the machine in the shop on a flat and preferably level hard surface such able to with withstand the weight of the machine as described it the “Basic Data” paragraph of this manual. If there is any question on the ability of the sub-surface to support the weight of the machine, check with a structural engineer.
Machine Setup (Continued) 3. Air must be connected to the fitting on the black hose which extends down from the bottom of the MAS. Connect an air-line that is capable of delivering of clean, dry air. For further instructions, reference the Modular Auto Feeder Operation Maintenance Manual Section of this manual. Air Flow Air Pressure 3 ft.
Main Power Setup ➢ The electrical connections required in this section must be made by a qualified electrician. ➢ Check to make sure that the electrical power supply for this machine has been disconnected at the supply source before doing any work on the machine’s electrical system.
Machine Operator Basic Controls All the operator controls are located on the front and right side of machine front cover, except the foot pedal, this includes the Touch Screen, the E-Stop button/Stop button and Power ON button. Touch Screen Control Panel This is the primary interface to the operation control system.
Down/Up Footswitch Down/Up Footswitch Down/Up Footswitch is shielded and connected to the Haeger Hardware Insertion Machine by a heavy duty cable. It contains both the Down and Up Footswitches When the Down Footswitch is depressed, the Upper Tool Holder moves down. If you remove your foot from the Down Footswitch, the Upper Tool Holder will stop.
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Testing of the Electrical Setup The Machine Setup must be completed before testing the electrical setup. 1. Turn the machine’s Main Disconnect Switch to the On position 2. Twist the Red Mushroom Button clockwise to unlatch the off switch. 3. The motor rotation is determined by the frequency controller. Press the On Button. The green light in the switch will turn on and the machine’s motor will start.
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Testing of the Electrical Setup (Continued) ➢ NEVER tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this machine’s electrical schematic. ➢ Check to make sure that the electrical power supply for this machine has been disconnected at the supply source before doing any work on the machine’s electrical system.
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The Upper Tool Changer The upper tool changer holds the tips and shuttle assemblies for up to four different fasteners. It moves side to side, to allow the vacuum anvil to pick up and drop off different tips. The upper tool changer also moves the shuttle assemblies backward to receive fasteners from the MAS, and then forward to position the fasteners below the vacuum anvil for insertion.
Upper Tool Holder The Upper Tool Holder is secured to the machine’s cylinder rod by the black serrated knob on its right side. You can usually leave this Upper Tool Holder in the machine. If you do remove it, be very careful.
The Air Supply All air supplied to the machine has one central point of entry. The shop air line connects to the air filter/dryer, then passes through the pressure regulator and soft start regulator. Air is then evenly distributed out to supply components such as the MAS, lower and upper tool changers. The main components of the main air supply for the machine are: The Air dryer/filter.
The Lower Tool Lower Tools and Tips are specifically designed for the tool change systems on the 824 One Touch Hardware Insertion Machine. They are also fastener specific. The Lower Tool consists of: The body, spring, guide pin, and retaining screw. •...
Quick Mount Auto Tooling Changeover Step 1: Place tooling onto the MAS adapter, align the module with the locking and alignment pins. Step 2: Ensure the module is seated flush, and then push the lever towards the MAS bowl to lock.
Modular Auto Feed System (MAS 350) Modular Auto Feed System (MAS): This system allows the operator to either run the MAS 350 at a continuous vibration or an intermittent vibration. Continuous vibration is commonly used when running the bowl out of hardware for a tooling change or for those small quantity hardware runs. Intermittent vibration is most commonly used for normal insertion applications where you have good quantity of hardware that will keep your multi module full at all times.
Tooling Storage The integrated tooling storage cabinet allows for quick and easy accessibility and quick tool retrieval. Tools are now organized, that maximizes tool life and prevents lost tooling. Separate compartments are shown below. Manual Tooling Quick Mounting Tooling Multi-Shuttle Tooling...
Conductive Mode Setup Procedure This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.
This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, STOP. Return to the beginning of this section and review any controls you are not thoroughly familiar with before continuing.
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Non-Conductive Mode Setup Procedure (Continued) Experienced personnel must test the Safety System at the beginning of each work shift. See the Safety System Test in this section of this manual. NEVER press the Down Footswitch a second time in Non- Conductive Mode when your hands are in the tooling area.
Positive Stop System Assembly Positive Stop System Assembly The Positive Stop System provides an easily adjustable method of precisely maintaining the stopping point of the machine cylinder. The system is particularly well suited for improving uniformity on soft delicate work pieces. It is also effective when inserting small hardware. In addition to aluminum, the system also provide excellent insertion results on a wide variety of softer materials such as fiberglass printed circuit boards and many plastic or composite materials.
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Never operate this machine while wearing any metal objects such as a watch, bracelets, necklaces, rings, etc.
Positive Stop System Setup Procedure This Setup Procedure can be used for production runs in the Conductive and Non-Conductive Modes of operations. This setup procedure assumes that you are thoroughly familiar with this machine’s Operating Controls, Safety System Testing Procedure, Conductive Mode Setup Procedure and the Non- Conductive Mode Setup Procedure.
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7. Raise the Upper Tool to a position where the hardware and work piece can be easily placed in the machine by depressing the Up Footswitch. 8. You will have to make adjustments for the hardware and work piece. Place the hardware that will be inserted in the work piece into the tooling.
SECTION 3 – HAEGER SAFETY SYSTEM Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper instructions. Read and thoroughly understand this Never manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless you are a trained electrician and thoroughly understand this Never machine’s electrical schematic.
Safety System Description The Haeger Hardware Insertion Machine is equipped with a unique, reliable Safety System. Conductive Mode When the Safety System detects a non- conductive material between the Upper and Lower Tools, the Upper Tool’s downward motion reverses immediately and returns to its’ Up position. Non-conductive mode The Upper Tool’s downward motion stops when any material is placed between the Upper and Lower Tools.
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How the Safety System Works (Continued) ➢ Do not tamper with any part of the Safety System. The Haeger Hardware Insertion Machine will not operate properly if any part of the Safety System is removed or damaged. ➢ The heavy-duty, retractable Safety Electrical Cord is very durable, but caution should be taken when working close to the edges of deep cans.
How the Safety System Works (Continued) In operation, when the Safety Sensors is actuated in Conductive Mode and a non-conductive material is between the Upper and Lower Tools, the Upper Tool Holder’s downward motion is reversed immediately and returns to its Up position. If the Safety Sensors is actuated and a conductive material is between the Upper and Lower Tools, the machine will continue the hardware insertion cycle if inside the TPS window.
Lockout-Tagout Lockout-Tagout (LOTO) or lock and tag is a safety procedure which is used ensure that malfunctioning machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. It requires that hazardous power sources be "isolated and rendered inoperative" before any repair procedure is started.
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Lockout-Tagout (Cont.) • Touch on Exit • Touch on Shut Down • Touch on YES...
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Main Power Switch Rotate to OFF Position • Use Finger -- push to expose holes and insert lock DANGER: • THIS TAG & LOCK TO BE REMOVED ONLY BY PERSON SHOWN ON BACK! • Lockout • Tagout • DO NOT REMOVE THIS TAG!
Fire Safety Equipment Haeger systems do not produce thermal, biological, fire or radiation hazards etc., however if in the event of a fire, having a Multi-Class rated fire extinguisher within a reasonable distance of the machine operator(s) is a sound safety practice and is recommended. Your fire extinguisher (or fire extinguishers) should be able to extinguish fires involving ordinary combustible materials, flammable/combustible liquids and energized electrical equipment.
Safety Awareness & Residual Risks Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating your Haeger Hardware Insertion Machine. The 1 explains situations and actions to avoid and behavior and conduct in an effort to avoid or prevent injury. The 2 principle describes the residual risks that are inherent in the operation of the Hardware Insertion Machine.
Safety Awareness & Residual Risks (Continued) Operator Safety Awareness & Residual Risks Risk of crushing: A high risk crushing hazard is created by the Upper Tool and Lower Tooling. Safety of the operator in non- conductive access operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct.
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Safety Awareness & Residual Risks (Continued) Risk of pinching: A medium risk pinching hazard is created by the Upper Tool Changer moving back and forward exchanging lower tools, tips and retrieving fasteners. Risk of pinching: A medium risk pinching hazard is created by the Lower Tool Slide moving back and forward exchanging lower tools.
Safety Awareness & Residual Risks (Continued) Maintenance/Technician Safety Awareness & Residual Risks Risk of pinching: A medium risk pinching hazard during maintenance as the Lower Tool Slide moves back and forward exchanging lower tools.
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Safety Awareness & Residual Risks (Continued) Risk of pinching: A medium risk pinching hazard during maintenance of adjusting nuts on Lower Tool Indexing assembly.
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Safety Awareness & Residual Safety Risks (Continued) Risk of Electrical Shock: A high risk electrical shock while working on the RIGHT HALF of the electrical cabinet. See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components. Risk of Electrical Shock: A high risk electrical shock while working here.
Safety System Tests Step 1: Safety Switch Test Procedure Experienced personnel must test the Safety System at the beginning of each work shift. See the Safety System Test in this section of this manual. Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations.
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Step 1: Safety Switch Test Procedure (Continued) 7. If the Upper Tool Holder does not move up, the Safety System has failed! Immediately turn the machine off by depressing the E-Stop button and turning the Main Disconnect Switch to the Off position. Contact your Supervisor. The machine’s Main Disconnect Switch must be locked in the Off position until repairs are begun and follow Lock-out/Tag-out procedures.
Step 2: Conductive Mode Test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined Step 3 of this manual. NEVER Operate this Machine without the proper tooling installed.
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Step 2: Conductive Mode Test (Continued) 8. Next Place a small non-conductive material (e.g., plastic or paper) on top of the Lower Anvil, making sure the object completely covers the top of the Anvil. Keep your hands away from the tooling area.
Step 3: Non-Conductive Mode Test 1. If you have just completed Step 2: a. The machine is On and the green light in the On Switch is still illuminated. If not, return to Step 1 Safety Sensors test procedure and restart the machine by following Instruction in Steps 1 and 2.
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Step 3: Non-Conductive Mode (Continued) 5. Carefully grasp the sides of the Upper Tool Holder and raise it until a positive stop position is reached. With a calibrated measuring instrument (Digital calipers are best), measure the vertical distance between the upper and lower Anvils. If this measurement is at least a minimum of .060”...
SECTION 4 – TOUCH SCREEN OPERATION (Step by Step Demo) OneTouch-4He - Introduction This section provides you, the operator, with all the information that you need to operate the Haeger 824 OneTouch-4He safely and productively. Make sure that you read and understand all of the descriptions, instructions and notes contained in this section.
User Level Security Access User level security access, each login account is assigned a security level by an administrator. When the machine is first powered On or operator change occurs, the user security level must be selected to access the Run or Start Production screen. Access &...
Quick Run Step by Step Demo The 824 OneTouch-4HeInsertion Machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touch screen. You will use the touch screen to enter information into the computer. Using the touch screen The touch screen is the main method of entering information into the software and controlling the computer.
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Password: User passwords are established during User Setup in the on the main screen then touch on Manage Users To changing user’s password, touch on • Touch to type User Name • Type Username and touch Enter User Login • Touch to type Password •...
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To program a Quick Run operation you will follow the easy programming wizard using the steps. 1. Station: Stations are a high • Select Station. volume, Automatic insertion station working in conjunction with Modular • Touch on Station 1 Automated Feed System (MAS). 2.
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4. Unit & Size: ➢ Metric ➢ Unified • Select Fastener Unit of Measure • Touch on Metric • Select Fastener Size • Touch on M3 5. Force (lbs): Is the amount of pounds of force that will be applied between the Upper and Lower Tools during the hardware insertion cycle.
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5. Dwell (Sec): The Dwell is the length of time that the force is applied between the Upper and Lower Tools. It can range from 0.0 seconds to 3.0 seconds. If you set the Dwell to 0.0 seconds, the Upper •...
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6. Vibration (%): Vibration controls the MAS 350 bowl vibration speed. The bowl’s vibration speed controls how fast the hardware travels up • Vibration (%) the spiral track of the feeder bowl to reach the Multi Module. • Set to 25 The % value shown is a starting point only.
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7. Fastener Detection: This will instruct the machine to perform detection of a fastener at the fastener pickup point of the Shuttle Tooling Jaws. The Fastener Detection can be activated or deactivated by touching the Fastener • Fastener Detection Length ON/OFF button. •...
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Tooling: This feature allows the operator to select the type of tooling to run in the selected station. Tooling Options are: Shuttle, Manual and Bottom Feed • Tooling • Set to SHUTTLE Tooling Modular Auto Feed System (MAS): This • MAS feature allows the operator to either run the MAS 350 at a continuous vibration or an •...
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Setup Stroke : This feature allows the • Setup Stroke operator to create a first stroke setup. This • Touch on red flashing square first stroke setup feature must be completed for each of the tooling stations used in the insertion quick run program, to record all applicable values required for Automation.
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Setup Stroke Step 3 - Station Fastener insertion complete. • Touch on NEXT Note: Repeat Setup Stroke Steps for automatic insertion stations: & • Touch on YES if the insertion is Upper tool in downward motion correct If you remove your foot from the Down Footswitch, the Upper Tool Holder will stop.
Programs Setup Step by Step Demo Make sure that you read and understand all of the descriptions, instructions and notes contained in this section. Heed all of the Warnings and Cautions in this manual. Your safety and productivity depend on it. One of the most useful features of InsertionLogic is the ability to store and retrieve programs.
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➢ Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine ➢ NEVER wear anything metallic that may come into contact with the Upper Tool, Lower Tool or workpiece (watches, rings, bracelets, etc.).
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The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Password: User passwords are established during User Setup in the on the main screen then touch on Manage Users To changing user’s password, touch on...
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To Program a production operation you will follow the easy programming wizard using the steps. • Touch on Programs 3. Create New: One of the most useful features of InsertionLogic is the ability to store and retrieve programs. When you save a program, you are saving all the setup values (for instance: Force, Dwell, Up Position, TPS, Fastener Detection, Fastener...
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1.2 New Customer: Haeger, Inc. • Touch to bring up keyboard • Touch Type “Haeger, Inc.” • Touch on NEW If customer has already been entered, • Touch Ok choose “Existing” to see the list for selection. 1.2 New Customer 1.3 Program Notes: Program Notes •...
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2.1. Part Material: ➢ Aluminum ➢ Steel ➢ Stainless ➢ Copper • Select Part Material • Touch on the STEEL Part Material 2.2. Manufacturer: ➢ Captive ➢ Kerb Konus ➢ • Select Fastener Manufacturer ➢ • Touch on CAPTIVE * We will be selecting a Steel Captive Standoff CFSO-632-10 for our Automatic Insertion fastener 1 of 4.
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• Select Unit of Measure • Touch on UNIFIED 2.3. Size: ➢ Metric or Unified ➢ Size Identification # • Select Size Identification # • Touch on 632 2.3 Size Unit of Measure • Select Length • Touch on 10 2.4.
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3.1. Tooling: Select correct tooling for current job 3.2. Tooling Information: Specifications for selected tooling • Set Insertion 3.3. Insertion Values: • Set MAS Force: 1,000 – 16,000 Values Values Dwell: 0.00 – 3.0 Up Travel: 0-100 MAS Values: Eject Time: 0.00-10.0 Vibration Time: 0.0-10.0 Vibration: 0-100 •...
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Program Wizard (Manual, Station 2 of 4) 2.1. Part Material: ➢ Aluminum ➢ Steel ➢ Stainless ➢ Copper 2.2. Manufacturer: ➢ Captive ➢ Kerb Konus • Select Fastener ➢ • Touch on CAPTIVE ➢ • Select Part Material • Touch on the STEEL •...
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2.6. Select Tooling Type: Depending on the selected fastener, the Tooling • Select Tooling Type Type can be either Shuttle or Manual. • Touch on SHUTTLE 3.1. Tooling: Select correct tooling for current job 3.2. Tooling Information: Specifications for selected tooling •...
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Repeat Wizard to program STATION * This time, let’s select a Steel Captive Stud CH-632-6 for our fastener 3 of 4. • Touch on the 2.1. Preset Library: WIZARD Tab ➢ Global: Includes Pre-loaded fasteners from different manufactures in software database.
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• Set Sensitivity Values • Set Fastener 4. Quality Control: Detection 4.1 Sensitivity Values: TPS Sensitivity Values: Minimum of 0, maximum of 40. Fastener Length Sensitivity: Minimum of 0, maximum of 24. • Touch on Add Station to Fastener Vacuum Detection: Minimum of 0, maximum of 24.
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1. Fastener Name Filter: Touch typing in • Touch type TR TR returns all hardware with TR in the description. • Touch on ENTER To go directly to the desired fastener, touch type in the part TR-CLS-M10-1. 2. Select Fastener: TR-CLS-M10-1 •...
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• Touch select TR-CLS-M10-1 2.5. Select Fastener Part #. 2.6. Select Tooling Type: Depending on the selected fastener, the Tooling Type can be either Shuttle or Manual. • Touch on MANUAL 3.1. Tooling: Select correct tooling for current job • Set Insertion 3.2.
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Add Insertion Groups For this example, we’re creating 4 insertion • Touch on Add to create an groups. Insertion Group. Add Insertion Group (Station 1 - 4) Station Number • For this example, we’re using stations 1, 2, Touch on the Station 3, and 4.
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• Touch on 5 for the # of fasteners to be inserted Fastener Amount: For this example we’re using: 5 fasteners on station #1 4 fasteners on station #2 6 fasteners on station #3 2 fasteners on station #4 Repeat Step 41 – 42 to enter the amount of fasteners needed for stations 1 –...
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• Touch on part image 1. Location: Images can be selected from different locations: • Touch on USE 1. Select Points: Identify Group 1 Insertion Points. Select Part Image Immediately after touching and locating a point on the screen, you have •...
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• Touch on IMAGE Location: Images can be selected from different locations: ➢ Pre-Used: Saved images previously used. • Touch on USE • Select the same image from Pre Used Images Select Points: Identify Group 2 Insertion Points. Immediately after touching and •...
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• Select image from Local • Touch on IMAGE Select Image: • Touch on Local HDD For this example, we used a different part image for stations #3 and #4 than what was used for stations #1 and #2. • Touch on USE 2.
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• Select image from Local • Touch on IMAGE 2. Select Image: • Touch on Local HDD For this example, we used a different part image for stations #3 and #4 than what was used for stations #1 and #2. •...
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Lower Tool Selection • Program Review • ERROR! Station 4 should have 3 fasteners -- we missed an insertion and have to go back and add it! Insertion Group Program Correction Example (Station 4) • Quickly Double Touch on the picture to re-select image.
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• Touch to add a fastener insertion • Missing insertion is now corrected. • Touch on OK • Program Review • Station 4 is correct. ➢ Save: Saves program and takes you back to the Program Overview Screen. • Touch on Save to save the Insertion Program Save Program...
Run Program Step by Step Demo Make sure that you read and understand all of the descriptions, instructions and notes contained in this section. Heed all of the Warnings and Cautions in this manual. Your safety and productivity depend on it. One of the most useful features of InsertionLogic is the ability to store and retrieve programs.
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➢ Read and understand all Warnings and Cautions in this manual and follow the instructions for testing the Safety System in the Safety System section before attempting to operate this machine ➢ NEVER wear anything metallic that may come into contact with the Upper Tool, Lower Tool or workpiece (watches, rings, bracelets, etc.).
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The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Access Level Reminder: Advanced Haeger Administrator Administrator Operator Level Machine User Technician Programs Filter...
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The InsertionLogic banner screen will appear on the computer, signifying that the computer is starting up. Once the system environment is fully started, the Log In screen will be displayed. Password: User passwords are established during User Setup in the on the main screen then touch on Manage Users To changing user’s password, touch on...
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• Touch on Programs • Select desired program Production Run Overview Program Action • Batch Size: Is how many parts you must complete. Touch on the value itself, to touch type a new value. • MAS Vibration (%): This feature allows the operator to increase or decrease the vibration intensity of the MAS 350 bowl.
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• Station tooling and fastener is in place & TOOL CHANGE IN PROGRESS ready Upper Tool Changer • Touch on RED SQUARE to begin setup stroke • of 4 insertion • points • Air is ejected, moving the fastener through the tubing, positioning the fastener at the shuttle, ready for insertion.
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• Touch NEXT ADJUSTING INSERTION VALUES YES: Insertion was completed • successfully and ready to move on to Was hardware inserted correctly? next insertion point • Touch on YES or NO NO: Opens the Adjust Fastener Window. Change Insertion and/or MAS values to achieve desired insertion production results.
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• Adjust values as shown Increase or decrease by touching symbols on either side of the value shown. Or touch on the value itself, to touch type a new value. Check the specifications for your fastener to determine the appropriate force to use •...
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Upper tool in motion • Check Part • Touch on NEXT COMPLETE INSERTIONS FOR STATION 1 YES: If adjustments are acceptable. NO: If adjustments are NOT acceptable and more adjustments are needed. • Touch on YES TOOL CHANGE IN PROGRESS •...
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SETUP STROKE REQUIRED Setup Stroke: Saves all the setup values such as Fastener pick up point, • vacuum detection, length and tooling test. Depress Footswitch Upper tool in motion Upper tool in motion • Depress Footswitch again to apply force Upper tool in motion •...
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COMPLETE INSERTIONS FOR STATION 2 YES: If adjustments are acceptable. NO: If adjustments are NOT acceptable and more adjustments are needed. TOOL CHANGE IN PROGRESS • Touch on YES • Upper Tool Changer Complete remaining Insertions • • • Air is ejected, moving the fastener •...
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Upper tool in motion • Depress Footswitch again to apply insertion force • Check Part • Touch on NEXT • Touch on YES • Complete remaining Insertions •...
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TOOL CHANGE IN PROGRESS Upper Tool Changer • of 2 insertion points • • Air is ejected, moving the fastener through the tubing, positioning the fastener at the shuttle, ready for insertion. Station 4 Insertion • Station tooling and fastener is in place & ready •...
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• Check Part • Touch on NEXT • Touch on YES • Complete remaining Insertions • Click YES to exit program and save changes • Click NO to exit without saving changes • Click CANCEL to resume program and increase batch by 1...
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• Program Ends and returns to Main Screen...
SECTION 5 - OPTIONS Component Part # Description Picture Laser – Part 15-01801 Provides a highly visible, easy Locating Light to read, red beam of light over the lower tool to aid the operator in locating holes on larger parts. Increases productivity and decreases operator fatigue.
SECTION 6 – MACHINE MAINTENANCE This maintenance schedule is applicable for standard machine shop operating conditions. When operating under severe conditions such as heavy dust and dirt, increase the schedule to reflect such conditions. DO NOT lubricate the Upper Tool Holder with any lubricant other than a small amount of lithium grease (white).
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Maintenance Schedule (cont’d) *Hydraulic Fluid Equivalent hydraulic oils may be used ISO 32 Viscosity Grade. It is the machine owner’s responsibility to determine which hydraulic oils in their area are equivalent to Exxon Humble Hydraulic H AW-32. ** Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630-AA, produced by Fiske Brothers Refining Company.
Troubleshooting Problem Source Solution Machine will E- Stop buttons pushed Rotate red E-stop button’s clockwise. not turn on This will cause the stop button to unlatch and pop out for the start mode. Disconnect switch is in the Turn disconnect to the on position on the electrical cabinet off position on the electrical cabinet.
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Troubleshooting (continued) Problem Source Solution Check connections at motor for tightness and check ground screw for tightness. If ok, check for voltage at motor. If ok, change out motor. If not ok inspect wiring for damage. Mag Starter shorted Check to see if the green start push button lights up when depressed.
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Trouble Shooting (continued) Problem Source Solution 4 way up solenoid valve not Visually check the up solenoid valve on the 4way to see if it working. lights up when the up pedal is pressed. If it does light up the manually depress the 4way valve.
Weekly Care & Maintenance This maintenance schedule is applicable for standard machine shop operating conditions. When operating in severe conditions such as heavy dust or dirt or 24 hour running. Increase the schedule to reflect such conditions. (MAS 350): Care & Maintenance •...
Flight Tube: Care & Maintenance • Dirt, grease, debris builds up over time in the tubes. • It is recommended to blow out flight tube after each tool change. • 1 : Detach tube(s) from MAS 350 Module and upper tool changer. •...
Upper Tool Changer: Care & Maintenance • It is recommended to blow out the upper tool changer weekly or more frequently based on usage. : Use dry compressed air to blow out debris. Eye protection must be worn • DO NOT use rubbing alcohol, WD-40, diesel, gas, etc., to clean tool changer slides! •...
Upper Tool Holder: Care & Maintenance • It is recommended to DO NOT use rubbing alcohol, WD-40, diesel, inspect the upper tool gas, etc., to clean contacts or any part of the holder! holder and its contacts weekly or more •...
Lower Tool Slide: Care & Maintenance : Un-Clamp: Unlock the Lower Tool using touch screen allowing operator to manually move the • Go To Quick Run screen slide back for care & maintenance. • UNLOCK Clamp to release the slide. : Move tool slide back in the direction •...
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Lower Tool Slide: Care & Maintenance (cont’d) Use allen wrench to remove two screws on locking cylinder pin. : Gently pull out locking cylinder pin. : Wipe off cylinder pin with dry clean cloth and apply a thin film of around cylinder pin with finger or cotton swab.
Digital Inputs (DIxx): These are inputs for the PLC from various points on the electrical board. These Inputs determine what Outputs will be turned on at certain times. Digital Outputs (DOxx): These are Outputs from the PLC to various points on the board to control Relays, Air Cylinders, Modular Auto Feed (MAS), and other functions.
Schematics & Diagrams Schematics and Diagrams are customized to accurately depict your machine and will not be bound in this operations manual. They will be delivered in the USB Document package which is included in the shipping kit of your machine in an effort to make them legible and easy to read. Typical Drawing List: ➢...
Customer Service Haeger is proud of it reputation for providing you with first class support. Our mission is to offer you cutting edge technology machines that will which provide your organization with world class performance and value. Contact us today. NEED SERVICE? A service tech will contact you within 24 hours Call your Haeger Representative our contact information is the front of this manual.
Warranty Limited Warranty 1. EXCLUSIVE WARRANTY: This warranty is exclusive and in lieu of all other express or implied warranties including, without limitation, the implied warranties or merchantability and fitness for a particular purpose. 2. EFFECTIVE DATE: The warranty period starts from the date of installation by Distributor or Haeger Factory Technician, or from date of receipt if self-installed by the customer.
SECTION 7 – PARTS LIST Description The Parts in this section of the manual are listed by Item Number, Part Number, Description and Quantity. ITEM NO. PART NUMBER DESCRIPTION QTY. XX-XXXXX XXXXXXXXXX Item Numbers : Are depicted with in a circle with an arrow pointing to the specific part or assembly. Part Number: This is the most important number on the page.
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Main Assembly (Cont.) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-02874 Weldment, Base Frame 15-01160 Leveling Foot M16x2 15-02731-1 Front Hydraulics Panel, Base 15-02729 Motor & Pump Panel, Base 15-02730 Back Hydraulics Panel, Base 15-02726 Manifold Table, Base 15-03038 Maintenance Cover, Cylinder Panel 15-00030 Lifting Strap 15-02866...
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MAS 350 Assembly (Cont.) ITEM NO. PART NUMBER DESCRIPTION QTY. SEE LIST Drive, MAS 350 15-03088 BOWL, MAS 350 15-00858 Dowel Pin, 4MM x 14MM, Hardened Steel 15-03739 Block, MAS 350 Mounting 15-02924 Lever, Locking, MAS 350 15-00273 ¼” Tube Straight Fitting 15-03735 MAS 350 Mount Block Pin 15-02921...
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Upper Tool Changer Pg. 2 (Cont.) ITEM NO. PART NUMBER DESCRIPTION QTY. 11-00254 SHCS, M4 X 12, Black Oxide H-3899 Flat Washer, M4, Steel 15-01705 SHCS, M5 X 16, Black Oxide H-2539 Flow Control Elbow, 10-32 X 5/32, Meter Out 15-01704 Air Slide Table, 12 X 40 15-01743...
Motor/Pump Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01142 MB-MJ 90 5/8" - 3/4" Male Boss To Male JIC 15-01127 Spider, 824OT/WT 15-01126 Coupler Half, L095 (5/8 X 3/16) 15-01125 Coupler Half, L095 (1-1/8 X 1/4) 15-01124 Coupler 8.5 "A" Pump / 4.75 Long 15-01123 Pump 824 HS 15-00077...
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Hydraulic Manifold Assembly (Serial # 8OT41999 and Lower)
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Hydraulic Manifold Assembly (Serial # 8OT41999 and Lower) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-03408 Hydraulic Manifold, CE 15-01120 Valve, 4-Way H Center 24vdc 15-01113 Check Valve T-5a 4 Psi Spring CXFA XAN (Ck1) *NB* 15-01140 Coupling, MP-FP 90-4-4 Male Pipe To Female Pipe 90 15-01118 Valve, Prop.
SECTION 8 – DECOMMISSIONING YOUR MACHINE The decommissioning of a Haeger machine is a rare occurrence as older models themselves become relocated or sold to other facilities around the world. In the event a machine component requires replacement, we recommend recycling the old. Most countries have recycling programs for such components like computers, petroleum based fluids, metals and so on.
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