Summary of Contents for PennEngineering ATLAS RIV949
- Page 1 RIV949 VERTICAL HYDROPNEUMATIC TOOL FOR RIVET NUTS FROM M3 TO M12 WITH STROKE AND PRESSURE ADJUSTMENT OPERATING INSTRUCTIONS QUALITY MANAGEMENT SYSTEM CONFORMING TO ISO 9001:2008 STANDARD CODE 4560800...
- Page 2 Instruction Manual - RIV949 PennEngineering • www.pemnet.com...
- Page 3 IT IS POSSIBLE TO WORK WITH STROKE ONLY, SCREWING ALL THE MANOSTAT AND ADJUSTING THE RING NUT. YOU MUST USE PRESSURE AND STROKE TOGETHER WHEN YOU NEED THAT AFTER PLACING, THE PROTRUSION IS UNIFORM. IN THIS CASE, THE RING NUT HAS THE FUNCTION OF LIMITING THE STROKE. PennEngineering • www.pemnet.com...
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Page 4: Table Of Contents
Instruction Manual - RIV949 CONTENTS GENERAL INFORMATION 3.1.1.1.1 SPECIAL TOOTHED RING NUT FOR SOCKET CAP SCREWM8.NO NEED FOR REDUCTION (CODE 3472600) (OPTIONAL) MANUFACTURER 3.1.2 HIGH RESISTANCE SPECIAL KIT FOR M8 WITH FIXED RING NUT ASSISTANCE ORDERING SPARE PARTS CERTIFICATION AND EC MARKING WARRANTY SAFETY P. -
Page 5: General Information
1.5.3 - PLACING OF THE MANUAL This instruction manual must be kept near the tool, inside a dedicated container, and away from liquids or anything else that may damage its readability. PennEngineering • www.pemnet.com... -
Page 6: Symbols Used
A in the operator position is below 80 dB (A). 2.4 - TECHNICAL DATA The following table provides the technical data and features of the tool. Please refer to this table when contacting our Technical Assistance Department . PennEngineering • www.pemnet.com... - Page 7 Fig. 2.4 - C 3531800 KIT949-SPECIAL EXTENDED HEAD A/1. 3446600 90 MM EXTENDED SLEEVE A/2. 3446900 90 MM INTERNAL EXTENDED SLEEVE When ordering these two items, you can reach a total head extension of 165 mm (see figure 2.4-C) PennEngineering • www.pemnet.com...
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Page 8: Nose Assemblies And Standard Accessories
RIV 949-HYDRO-PNEUMATIC TOOL Fig.2.5-A 4560800 FOR RIVET NUTS HYDRAULIC OIL TYPE ISO VG 32 1 4572200 LITER 0207300 UNIVERSAL SPANNER EMERGENCY AND STROKE 2533800 REGULATION PIN PRESSURE ADJUSTING KEY MM 4154200 .3.0(PARA 6.3) INSTRUCTION MANUAL INSTRUCTION MANUAL PennEngineering • www.pemnet.com... -
Page 9: Accessories On Request
949P/05 3441300 949P/06 3441400 949P/08 3441500 949P/10 3441600 949P/12 3441700 The user must purchase the following kits separately according to the fastener to be used. Head RING NUT can be ordered separately (Code 0327700). PennEngineering • www.pemnet.com... -
Page 10: Kit949/03 -Kit For Rivsert M3
ADAPTER FOR M3 SCREW 3457600 SOCKET CAP SCREW M3X4012.9 UNI5931/DIN912 3466200 HEXAGONAL JOINT WITH SPRING FOR M3 SCREW Upon request, we can provide a screw longer than the standard one. REF. CODE DESCRIPTION 2193500 SOCKET CAP SCREW M3X50 12.9 UNI5931/DIN912 PennEngineering • www.pemnet.com... -
Page 11: Kit949/04 Kit For Rivsert M4
ADAPTER FOR M4 SCREW 3470500 SOCKET CAP SCREW M4X5512.9 UNI5931/DIN912 3470600 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW Upon request, we can provide a screw longer than the standard one. REF. CODE DESCRIPTION 4186400 SOCKET CAP SCREW M4X65 12.9 UNI5931/DIN912 PennEngineering • www.pemnet.com... -
Page 12: Kit949/05 -Kit For Rivsert M5
ADAPTER FOR M5 SCREW 3471900 SOCKET CAP SCREW M5X5512.9 UNI5931/DIN912 3472000 HEXAGONAL JOINT FOR M5 SCREW Upon request, we can provide a screw longer than the standard one. REF. CODE DESCRIPTION 4285500 SOCKET CAP SCREW M5X 65 12.9 UNI5931/DIN912 PennEngineering • www.pemnet.com... -
Page 13: Kit949/06 - Kit For Rivsert M6
ADAPTER FOR M6 SCREW 3472300 SOCKET CAP SCREW M6X5512.9 UNI5931/DIN912 3472500 HEXAGONAL JOINT FOR M6 SCREW Upon request, we can provide a screw longer than the standard one. REF. CODE DESCRIPTION 4285300 SOCKET CAP SCREW M6X65 12.9 UNI5931/DIN912 PennEngineering • www.pemnet.com... -
Page 14: Kit949/08 - Kit For Rivsert M8
ADAPTER FOR M8 SCREW 3472800 SOCKET CAP SCREW M8X6012.9 UNI5931/DIN912 3472900 HEXAGONAL JOINT FOR M8 SCREW Upon request, we can provide a screw longer than the standard one. REF. CODE DESCRIPTION 2192800 SOCKET CAP SCREW M8X65 12.9 UNI5931/DIN912 PennEngineering • www.pemnet.com... -
Page 15: Kit949/10 - Kit For Rivsert M10
HEAD WITH RING NUT FOR M10 SCREW 3473100 SOCKET CAP SCREW M10X6012.9 UNI5931/DIN912 3441800 HEXAGONAL JOINT FOR M10 SCREW Upon request, we can provide a screw longer than the standard one. REF. CODE DESCRIPTION 2428500 SOCKET CAP SCREW M10X70 12.9 UNI5931/DIN912 PennEngineering • www.pemnet.com... -
Page 16: Kit949/12 - Kit For Rivsert M12
HEAD WITH RING NUT FOR M12 SCREW 4316200 TOOTHED BLOCKING RING NUT 3473300 M12X60 SOCKET CAP SCREW 12.9 (NOT STANDARD) 3473400 HEXAGONAL JOINT FOR M12 SCREW Socket cap screw (commercial allen key to be shaped; please refer to figure 2.5-Q). PennEngineering • www.pemnet.com... -
Page 17: For Rivbolt Placing
To install this kit, first remove the quick-kit with spring The user must purchase the following kits separately according to the fastener to be used. The tool can have different kinds of head assemblies Head RING NUT can be ordered separately (Code 0327700). PennEngineering • www.pemnet.com... -
Page 18: Kit949/04B - Kit For Rivbolt M4
KIT949-KIT RIVBOLT M4 SOCKET CAP SCREW 2.5.1.2.1.1 KIT949/04B COMPOSITION Figure 2.5-S TABLE 2.5-I REF. CODE DESCRIPTION 2561200 HEAD WITH RING NUT FOR M4 RIVBOLT 3441900 TIE ROD FOR M4 RIVBOLT 3441800 HEXAGONAL JOINT FOR M4 SOCKET CAP SCREW RIVBOLT PennEngineering • www.pemnet.com... -
Page 19: Kit949/05B Kit For Rivbolt M5
KIT949-KIT RIVBOLT M5 SOCKET CAP SCREW 2.5.1.2.2.1 KIT949/05B COMPOSITION Figure 2.5-U TABLE 2.5-J REF. CODE DESCRIPTION 2561300 HEAD WITH RING NUT FOR M5 RIVBOLT 3442000 TIE ROD FOR M5 RIVBOLT 3441800 HEXAGONAL JOINT FOR M5 SOCKET CAP SCREW RIVBOLT PennEngineering • www.pemnet.com... -
Page 20: Kit949/06B - Kit For Rivbolt M6
KIT949-KIT RIVBOLT M6 SOCKET CAP SCREW 2.5.1.2.3.1 KIT949/06B COMPOSITION Figure 2.5-W TABLE 2.5-K REF. CODE DESCRIPTION 2561400 HEAD WITH RING NUT FOR M6 RIVBOLT 3442100 TIE ROD FOR M6 RIVBOLT 3441800 HEXAGONAL JOINT FOR M6 SOCKET CAP SCREW RIVBOLT PennEngineering • www.pemnet.com... -
Page 21: Kit949/08B - Kit For Rivbolt M8
2.5.1.2.4.1 KIT949/08B COMPOSITION Figure 2.5-Y TABLE 2.5-L REF. CODE DESCRIPTION 2700500 HEAD WITH RING NUT FOR M8 RIVBOLT 4172400 TOOTHED BLOCKING RING NUT M3-M10 3442200 TIE ROD FOR M8 RIVBOLT 3441800 HEXAGONAL JOINT FOR M8 SOCKET CAP SCREW RIVBOLT PennEngineering • www.pemnet.com... -
Page 22: Kit949/10B - Kit For Rivbolt M10
KIT949-KIT RIVBOLT M10 SOCKET CAP SCREW 2.5.1.2.5.1 KIT949/10B COMPOSITION Figure 2.5-AA TABLE 2.5-M REF. CODE DESCRIPTION 4601700 HEAD WITH RING NUT FOR D.10 RIVBOLT 4601600 EXTERNAL SLEEVE 4601800 FEMALE TIE ROD FOR M10 RIVBOLT 3540100 TIE ROD CONNECTOR WITH O-RING PennEngineering • www.pemnet.com... -
Page 23: Parts
This tool does not have a list of spare parts. If you need a part, just identify the part and the serial number of the tool. KEY TO OPEN/CLOSE THE FRONT DOOR EMERGENCY UNSCREWING BUTTON To be used in case the user inserts a wrong rivet nut HANDLE HOLDER PennEngineering • www.pemnet.com... -
Page 24: Quick Kit Complete With Spring
The locking ring (Code 4508700) is made with high resistance material, so the head of the allen key does not press it down, and it also keeps a constant tolerance and increased durability. Hole ø 8,0 KIT Code 4508800 Cod. 4508700 Cod. 3540100 PennEngineering • www.pemnet.com... -
Page 25: Ordering Spare Parts
Only local authorized dealers should repair the tool. For assistance, contact the Technical Assistance Service of Rivit S.r.l., where a qualified engineer will assist you. To order spare parts listed above, follow the instructions in section 1.2. PennEngineering • www.pemnet.com... -
Page 26: Safety
• It is recommended to use a safety balance to support the tool. • Pay attention to potential risk of whiplash with the air supply hoses. • Do not operate the tool when it is directed towards any person(s) or the operator. PennEngineering • www.pemnet.com... -
Page 27: Intended Use
(see section 2.5). 4.5 - IDENTIFICATION/SERIAL NUMBER ADHESIVE LABEL INDICATING THE TOOL MODEL, THE NAME OF THE MANUFACTURER AND THE EC MARKING MODEL, SERIAL NUMBER AND YEAR OF CONSTRUCTION ARE ENGRAVED ON THE METAL LABEL. PennEngineering • www.pemnet.com... -
Page 28: Installation
5.4 - AIR SUPPLY To prevent the early wear of the tool’s moving components, the air supply line must be free from dirt and dampness. We recommend using dry air: i.e. not greased. PennEngineering • www.pemnet.com... -
Page 29: Box Fixing Possibilities
• Make sure the tool has not been damaged during transport. • Check that the compressed air hose is correctly connected to the air supply line. • Check that the tool turns freely and that the motor runs freely. PennEngineering • www.pemnet.com... -
Page 30: Operation
• They must know what to do in case of emergency and know where to find the individual protection means and how to use them correctly. In addition to the above-mentioned requirements, the service technicians must also have appropriate technical training. 6.2 - DISASSEMBLY AND REASSEMBLY OF THE EXTERNAL SLEEVE 28mm commercial spanner 26mm commercial spanner (52) PennEngineering • www.pemnet.com... -
Page 31: Tool Preparation And Screw Replacement
(see indented ring). Screw 5 and 6. Figure 6.3 - B TO UNSCREW THE KIT HOLDER QUICK RING: ORANGE WHITE Press the little pin with two fingers, sliding it inside the hole, and unscrew the ring simultaneously. PennEngineering • www.pemnet.com... - Page 32 6.5 bar (atm). ORANGE Note: These settings are general guidelines to the operator. Rivet nuts are not uniform as hardness and therefore some modifications may be necessary (+ or -). PennEngineering • www.pemnet.com...
- Page 33 USING STROKE ONLY (FORCE) 1. SCREW PRESSURE THOROUGHLY USING THE PROPER KEY (REF. 54) 2. ADJUST STROKE WITH PIN (REF. 53) UNTIL YOU FIND THE BEST POSITION FOR THE CORRECT SETTING OF THE RIVET NUT. RIF. 54 PennEngineering • www.pemnet.com...
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Page 34: Examples Of Settings
The piston stroke is 6.5 mm. In case you have to repeat the setting, screw again and pull without damaging the tie rod (screw). Stroke adjustment is very important when using small rivet nuts (m3-m5), as they are more subject to the breaking of the tie rods. Figure 1 Figure 2 Figure 3 ø 20,0 ø 8,0 PennEngineering • www.pemnet.com... -
Page 35: Examples Of Rivet Nut Placing
Instruction Manual - RIV949 6.5 - EXAMPLES OF RIVET NUTS PLACING Code 0523200 - BALANCER (Kg 2-3) RIVET NUTS PLACING PennEngineering • www.pemnet.com... -
Page 36: Servicing The Tool
To prevent stoppages and faults of the tool, regular maintenance (including inspections, checks and operations) must be scheduled to keep the following under systematic control: • State of lubrication of the tool. • State of wear of consumables. PennEngineering • www.pemnet.com... - Page 37 • Wear gloves when managing the oil. Do not throw the old oil outdoors. Dispose of it at your local waste disposal center. Warning! If you should accidentally spill oil on your skin, wash and rinse thoroughly with water and alkaline soap. PennEngineering • www.pemnet.com...
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Page 38: Parts Subject To Wear
Periodically check the state of wear of the screws and of the heads. If necessary, replace them as indicated in section 6.2. Spare parts should be ordered exclusively from Rivit S.r.l., specifying the codes listed in section 3.1. PennEngineering • www.pemnet.com... -
Page 39: Fault Diagnosis
Oil drained from the tool should not be disposed of outdoors. Please take used oil to your local authorized disposal center. 10 - ENCLOSED DOCUMENTS 10.1 - DECLARATION The following declaration is enclosed: • Declaration of Conformity to DIRECTIVE 2006/42/EC. PennEngineering • www.pemnet.com... - Page 40 Instruction Manual - RIV949 ©2013 Rev. 220 PennEngineering • www.pemnet.com...