Williamson-Thermoflo 2 Series Manual

Centennial oil furnaces
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Centennial Oil Furnaces
CHB High Boy
CLB
KEEP THESE INSTRUCTIONS
WITH FURNACE FOR FUTURE
REFERENCE.
C
Hazards that will cause severe personal injury,
death or substantial property damage.
Hazards that can cause severe personal injury,
death or substantial property damage.
INSTALLER
installing. Read page 2 first. Follow all instructions
in proper order to prevent personal injury or death.
Consider
installation when determining furnace location.
Any claims for damage or shortage in shipment
must be filed immediately against the transportation
company by the consignee.
Do not store or use gasoline or other flammable
liquids or vapors near this furnace or any other
appliance.
Ventilate house while operating furnace for the first
time. Odors may be emitted for a brief period.
Do not alter this furnace in any way. The
manufacturer will not be liable for any damage
resulting from changes made in the field to the
furnace or its components or from improper
installation. Failure to comply could result in severe
personal injury, death or substantial property
damage.
Printed on 100% recycled paper
Low Boy
US
-
Read
all
instructions
ducting,
fuel
supply,
venting
Furnace Manual
Contents
Read this first!........................................................................... 2
1. Prepare furnace location ........................................................... 3
2. Prepare furnace and place in position ....................................... 6
3. Connect supply and return ducts .............................................. 7
4. Venting ................................................................................... 11
5. Connect fuel oil piping ............................................................ 12
6. Wire furnace and burner ......................................................... 12
7. Start-up .................................................................................. 16
8. Checkout procedure ............................................................... 16
9. Troubleshooting ...................................................................... 18
10. Service and maintenance ....................................................... 19
11. Components and replacement parts ....................................... 22
12. Dimensions and ratings .......................................................... 34
13. Owner's information ................................................................ 40
Hazard definitions
before
and
(SERIES 2)
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
USER - Please read the following. Failure to
comply could result in severe personal injury, death
or substantial property damage.
This manual is for the sole use by your qualified
heating installer / service technician.
Please see the Owner's information only, on the
back page of this manual.
Have the furnace serviced by a qualified service
technician, at least once a year.
This manual must only be used by a qualified
heating installer / service technician. Furnace and
burner must be installed and serviced only by a
qualified heating installer / service technician.
Failure to comply could result in severe personal
injury, death or substantial property damage.
When calling or writing about the furnace - Please
indicate furnace model number and serial number
from rating label. You may list the serial number and
model number in the space provided on the
"Installation and service certificate" found on
page 17.
Page
670-000-000/0624
Printed on 100% recycled paper

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Summary of Contents for Williamson-Thermoflo 2 Series

  • Page 1: Table Of Contents

    Centennial Oil Furnaces CHB High Boy (SERIES 2) Low Boy Furnace Manual KEEP THESE INSTRUCTIONS WITH FURNACE FOR FUTURE Contents Page REFERENCE. Read this first!................2 1. Prepare furnace location ............3 2. Prepare furnace and place in position ........6 3.
  • Page 2: Read This First

    READ THIS FIRST! Failure to adhere to the guidelines below can result in severe personal injury, death or substantial property damage. Service and maintenance – 15. Inspect, clean and replace (if necessary) return air filter regularly. 1. To avoid electric shock, disconnect electrical supply before 16.
  • Page 3: Prepare Furnace Location

    CHB & CLB – Furnace Manual Oil Furnaces Prepare furnace location Pre-installation checklist Verify code compliance Flue pipe clearances must take precedence over jacket clearances (listed below).  Local, state, provincial, and national codes, laws, regulations and ordinances Service accessibility clearances ...
  • Page 4: Air For Combustion And Ventilation

    CHB & CLB – Furnace Manual Oil Furnaces Prepare furnace location (continued) Air for combustion and ventilation  Wood louvers, which provide 20-25% free air.  Metal louvers or grilles, which provide 60-75% free air. Adequate combustion and ventilation air ensures Lock louvers in open position or interlock with equipment to proper combustion and reduces risk of severe prove open before furnace operation.
  • Page 5: Air Contamination

    CHB & CLB – Furnace Manual Oil Furnaces Prepare furnace location (continued) Air contamination Please review the following information on potential combustion air Table 2 Corrosive contaminants and likely locations contamination problems. Products to avoid See Table 2 for products and areas that may cause contaminated combustion air.
  • Page 6: Prepare Furnace And Place In Position

    CHB & CLB – Furnace Manual Oil Furnaces Prepare furnace and place in position Inspect & prepare furnace Openings in walls, floor… (Continued) Remove furnace from carton The total drop through the duct system and air conditioning evaporator coil (if used) must not exceed 0.5" water column. Remove the furnace from its shipping carton and inspect thoroughly.
  • Page 7: Connect Supply And Return Ducts

    CHB & CLB – Furnace Manual Oil Furnaces Figure 2 Blocked Vent Shut-Off (BVSO) Blocked Vent Shutt-Off device wiring chimney venting Installation : Upflow with Horizontal exhaust (OPTIONAL) (Optional) It is imperative that this device be installed by a qualified agency. This device is designed to detect the insufficient evacuation of combustion gases in the event of a vent blockage.
  • Page 8: Duct Sizing

    CHB & CLB – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing Always check the size of existing ducts, particularly Determine airflow CFM if you are adding air conditioning. The air pressure The temperature rise through the furnace must not exceed 85 F, but loss through the cooling evaporator coil reduces should be at least 55°F for comfort.
  • Page 9 CHB & CLB – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Table 4 Typical duct sizing for systems not over 100 feet equivalent length – round or rectangular galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Round Rectangular duct equivalent sizes Minimum width (inches) for duct heights (inches) of :...
  • Page 10 CHB & CLB – Furnace Manual Oil Furnaces Connect supply and return ducts (continued) Duct sizing (continued) Table 5 Typical duct sizing for systems not over 100 feet equivalent length – round or flat oval galvanized Typical duct sizing (For approximately 0.10 inch w.c. in a typical residential installation of galvanized metal duct) Round Flat oval duct equivalent sizes Minimum width (inches) for duct heights (inches) of :...
  • Page 11: Connect Venting

    CHB & CLB – Furnace Manual Oil Furnaces Venting 4. When burner and furnace are properly installed, draft overfire will be approximately -0.01" to -0.02" w.c. Install barometric General venting requirements control in vent, per control manufacturer’s instructions, when excess draft needs to be relieved or to comply with applicable Failure to follow all instructions can result in flue gas codes and regulations.
  • Page 12: Connect Fuel Oil Piping

    CHB & CLB – Furnace Manual Oil Furnaces Connect fuel oil piping Wire furnace & burner Electric shock hazard. It can cause severe personal General oil piping requirements injury or death if power sources, including the service switch on the furnace, are not disconnected ...
  • Page 13 CHB & CLB – Furnace Manual Oil Furnaces Wire furnace & burner (continued) Figure 3 Blocked Vent Shut-Off device wiring (Optional) Blocked Vent Shutt-Off device BVSO Electrical kit supplied Connect one red wire to limit switch Connect the green ground wire to a Disconnect red wire cabinet screw from limit switch...
  • Page 14 CHB & CLB – Furnace Manual Oil Furnaces Wire furnace & burner (continued) 670-000-000/0624...
  • Page 15 CHB & CLB – Furnace Manual Oil Furnaces Wire furnace & burner (continued) 670-000-000/0624...
  • Page 16: Start-Up

    CHB & CLB – Furnace Manual Oil Furnaces Start up Follow information below to prevent severe personal To start furnace (continued) injury, death or substantial property damage: Make final burner adjustments using combustion test  Do not use gasoline, crankcase drainings or any oil equipment to assure proper operation.
  • Page 17 CHB & CLB – Furnace Manual Oil Furnaces Checkout procedure (continued) Vent and combustion air Furnace operation (continued)  .. 10. Was the existing chimney / vent system inspected and found  .. 22. Was air purged from oil piping and piping checked for leaks? in proper condition? ...
  • Page 18: Troubleshooting

    CHB & CLB – Furnace Manual Oil Furnaces Troubleshooting Be fore be ginning the se troubles hooting proce dure s, ALWAYS : Check 120 volt supply to furnace. If there is no supply To successf ully service the oil f urnace, you must voltage, check fuses and service sw itch.
  • Page 19: Service And Maintenance

    CHB & CLB – Furnace Manual Oil Furnaces 10 Service and maintenance Annual service and start-up Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the directions in this manual and component literature could result in severe personal injury, death or substantial property damage.
  • Page 20 CHB & CLB – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) Handling ceramic fiber and fiberglass materials HANDLING OR REMOVAL OF COMBUSTION CHAMBER The combustion chamber in this product contains ceramic fiber materials. Ceramic fiber can be converted to cristobalite in very high temperature applications.
  • Page 21: Service/Maintenance Procedures

    CHB & CLB – Furnace Manual Oil Furnaces 10 Service and maintenance (continued) Do not dent or scratch the surface of the thermal switch. If the thermal switch is Service/maintenance procedures damaged, replacement is required. Clear and remove any build-up or obstruction inside the To inspect blower motor heat transfer tube;...
  • Page 22: Components And Replacement Parts

    CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts Figure 5 Model CHB-105 furnaces – Component locations B50048E 670-000-000/0624...
  • Page 23 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model CHB-105 furnaces – Replacement parts list Item Part description Part number Item Part description Part number Heat exchanger B02935-01 Electrical box cover B02978 Rear panel assembly Electrical box assembly B02971 B02977...
  • Page 24 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Figure 6 Model CHB-140 furnaces – Component locations B50049F 670-000-000/0624...
  • Page 25 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model CHB-140 furnaces – Replacement parts list Item Part description Part number Item Part description Part number Heat exchanger B03115-01 Electrical box assembly B02977 Rear panel assembly (items 26, 27, 28, 29A &...
  • Page 26 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Figure 7 Model CLB-105 Rear furnaces – Component locations B50050F 670-000-000/0624...
  • Page 27 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model CLB-105 Rear furnaces – Replacement parts list Item Part description Part num ber Item Part description Part num ber Heat exchanger B02935-02 Wire conduit B03015 Front top panel B03010 Fan limit...
  • Page 28 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Figure 8 Model CLB-140 Rear furnaces – Component locations B50051F 670-000-000/0624...
  • Page 29 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model CLB-140 Rear furnaces – Replacement parts list Item Part description Part number Item Part description Part number Heat exchanger B03115-02 Wire conduit B03144 Front top panel B03136 Fan limit B04272-02...
  • Page 30 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Figure 9 Model CLB-105 Front furnaces – Component locations B50052E 670-000-000/0624...
  • Page 31 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model CLB-105 Front furnaces – Replacement parts list Item Part description Part number Item Part description Part number Heat exchanger B02935-01 Fan limit w ire harness B02917 Front top panel B03009...
  • Page 32 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Figure 10 Model CLB-140 Front furnaces – Component locations B50053F 670-000-000/0624...
  • Page 33 CHB & CLB – Furnace Manual Oil Furnaces 11 Components and replacement parts (continued) Model CLB-140 Front furnaces – Replacement parts list Item Part description Part number Item Part description Part number Heat exchanger B03115-01 Fan limit w ire harness B02917 Front top panel B03135...
  • Page 34: Dimensions And Ratings

    CHB & CLB – Furnace Manual Oil Furnaces Dimensions and ratings Figure 11 Model CHB-105/140 dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air Furnace casing Flue pipe (top) (side) Model diam. Width Depth Height Width Depth Width Depth CHB-105...
  • Page 35 CHB & CLB – Furnace Manual Oil Furnaces Dimensions and ratings (continued) Figure 12 Model CLB-105/140 Rear dimensional data – ALL DIMENSIONS IN INCHES Warm air supply Return air Furnace casing Flue pipe (top) (side) Model diam. Width Depth Height Width Depth Width...
  • Page 36 CHB & CLB – Furnace Manual Oil Furnaces Dimensions and ratings (continued) Figure 13 Model CLB-105/140 Front dimensional data – ALL DIMENSIONS IN INCHES W arm air supply Return air Furnace casing Flue pipe (top) (s ide) Model diam. Width Depth Height Width...
  • Page 37 CHB & CLB – Furnace Manual Oil Furnaces Dimensions and ratings (continued) Model CHB & CLB-105 burner data BECKETT BURNER - Model AFG (3450 RPM) - Tube insertion 5 1/2" Pump Combustion Input Firing rate Nozzle Low firing Model AFUE pressure Head Static disc...
  • Page 38 CHB & CLB – Furnace Manual Oil Furnaces Dimensions and ratings (continued) Model CHB & CLB-140 burner data BECKETT BURNER - Model AFG (3450 RPM) - Tube ins ertion 8 1/4" Pum p Com bustion Input Firing rate Nozzle Low firing Static Model AFUE...
  • Page 39 CHB & CLB – Furnace Manual Oil Furnaces Dimensions and ratings (continued) Airflow data (CFM) External static pressure Model Blow er speed 0.1" 0.2" 0.3" 0.4" 0.5" 0.6" 0.7" Med-Low 1065 1055 1045 1035 1025 1015 1005 CHB-105 Med-High 1220 1190 1160 1130...
  • Page 40: Owner's Information

    CHB & CLB – Furnace Manual Oil Furnaces Owner’s information The furnace must be inspected and started ANNUALLY, at the beginning of the heating season, only by a qualified service technician. The service technician must perform annual service and maintenance on the furnace to ensure reliable operation. Failure to service and maintain the furnace and system could result in equipment failure, causing severe personal injury, death or substantial property damage.

This manual is also suitable for:

Chb seriesClb seriesChb-105Chb-140Clb-105Clb-140

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