Yamaha NOUVO 2011 Owner's Manual
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Yamaha NOUVO 2011 Owner's Manual

Yamaha NOUVO 2011 Owner's Manual

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EAU10023
Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
AT135(C)
5P0-F8199-E2

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  • Page 1 EAU10023 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AT135(C) 5P0-F8199-E2...
  • Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the AT135/AT135C, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10122 EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury haz- ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU37431 AT135/AT135C OWNER’S MANUAL ©2011 by Thai Yamaha Motor Co., Ltd. 1st edition, April 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Thailand.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS EAU10210 LOCATION OF IMPORTANT Convenience hook ......4-10 Air filter and V-belt case air filter LABELS..........1-1 Storage compartment ....4-10 elements ........7-13 Adjusting the carburetor ....7-16 SAFETY INFORMATION ....2-1 FOR YOUR SAFETY – Adjusting the engine idling Further safe-riding points ....2-5 PRE-OPERATION CHECKS .....
  • Page 7 TABLE OF CONTENTS Replacing the fuse ......7-29 Replacing a headlight bulb ...7-30 Replacing the tail/brake light bulb ...........7-31 Replacing a rear turn signal light bulb ...........7-32 Replacing a front turn signal light bulb ...........7-32 Replacing an auxiliary light bulb ...7-33 Troubleshooting ......7-34 Troubleshooting charts ....7-35 MOTORCYCLE CARE AND...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 2 3 4...
  • Page 9 LOCATION OF IMPORTANT LABELS GASOLINE OR GASOHOL (E10)

  • Page 10: Safety Information

    SAFETY INFORMATION EAU10223 EAUU1070 Safe Riding Therefore: Be a Responsible Owner Perform the pre-operation checks each • Wear a brightly colored jacket. As the vehicle’s owner, you are respon- time you use the vehicle to make sure it • Use extra caution when you are sible for the safe and proper operation is in safe operating condition.
  • Page 11 SAFETY INFORMATION ● have become thoroughly famil- • The passenger should always The use of a jacket, substantial iar with the motorcycle and all of hold onto the operator, the seat shoes, trousers, gloves, etc., is ef- its controls. strap or grab bar, if equipped, fective in preventing or reducing ●...
  • Page 12 SAFETY INFORMATION carbon monoxide can collect rapidly ty and handling if the weight distribution as possible and make sure to dis- and you can quickly be overcome and of the motorcycle is changed. To avoid tribute the weight as evenly as unable to save yourself.
  • Page 13 Yamaha accessories, which are avail- performed to your vehicle that change should be kept to a minimum. able only from a Yamaha dealer, have any of the vehicle’s design or operation • Bulky or large accessories may been designed, tested, and approved...

  • Page 14: Further Safe-Riding Points

    SAFETY INFORMATION ● electric failure could result, which Secure the motorcycle with tie- EAU10373 Further safe-riding points could cause a dangerous loss of downs or suitable straps that are ● Be sure to signal clearly when lights or engine power. attached to solid parts of the mo- making turns.

  • Page 15: Helmets

    SAFETY INFORMATION ● Always wear a helmet, gloves, EAUU0030 Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a bright colored jacket. your chances of a severe head injury or ●...
  • Page 16 SAFETY INFORMATION Types of helmets and their usage ● Half-type: use only for riding at low speeds ZAUU0004 ● Full-type: use only for riding at low to mid-range speeds ZAUU0005 ● Full-face-type: use for riding at mid-range to high speeds ZAUU0006...

  • Page 17: Description

    DESCRIPTION EAU10401 EAU10410 Left view 10 9 ZAUU0345 1. Headlight/Auxiliary lights (page 7-30, 7-33) 9. Engine oil drain bolt A (page 7-10) 2. Front turn signal lights (page 7-32) 10.Engine oil drain bolt B (page 7-10) 3. Convenience hook (page 4-10) 11.V-belt case air filter element (page 7-14) 4.

  • Page 18: Right View

    DESCRIPTION EAU10420 Right view 2 3 4 ZAUU0346 1. Fuel tank cap (page 4-5) 2. Fuse/Starter relay (page 7-29) 3. Storage compartment (page 4-10) 4. Battery (page 7-27) 5. Seat lock (page 4-8) 6. Front brake fluid reservoir (page 7-22) 7.

  • Page 19: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments ZAUU0347 1. Rear brake lever (page 4-5) 2. Left handlebar switches (page 4-4) 3. Fuel gauge (page 4-3) 4. Speedometer (page 4-3) 5. Digital coolant temperature gauge/Odometer (page 4-4) 6. Right handlebar switches (page 4-4) 7.

  • Page 20: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU1044R EAUU0350 To lock the steering Main switch/steering lock The headlight, auxiliary lights, meter lighting and taillight come on automati- cally when the engine is started. EAU10661 All electrical systems are off. The key ZAUU0349 can be removed. 1.

  • Page 21: Keyhole Cover

    INSTRUMENT AND CONTROL FUNCTIONS EAUU0070 To close the keyhole cover EAU49391 Keyhole cover Indicator lights and warning lights ZAUU0353 ZAUU0351 Insert the key head into the keyhole 1. Ignition key ZAUU0354 cover receptacle as shown, and then 2. Safety key 1.

  • Page 22: Speedometer

    INSTRUMENT AND CONTROL FUNCTIONS have a Yamaha dealer check the self- EAU11601 EAU44981 Speedometer Fuel gauge diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off.

  • Page 23: Digital Coolant Temperature Gauge/Odometer

    INSTRUMENT AND CONTROL FUNCTIONS EAUU0361 EAU12348 EAU12400 Digital coolant temperature Handlebar switches Dimmer switch “ ” Set this switch to “ ” for the high gauge/odometer beam and to “ ” for the low beam. Left EAU12460 Turn signal switch “ ”...

  • Page 24: Front Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12900 EAU12950 EAU37471 Front brake lever Rear brake lever Fuel tank cap ZAUU0362 ZAUU0360 ZAUU0361 1. Fuel tank cap 1. Front brake lever 1. Rear brake lever a. Open. The front brake lever is located on the The rear brake lever is located on the b.

  • Page 25: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU13212 other sources of ignition such as Fuel the pilot lights of water heaters and clothes dryers. 2. Do not overfill the fuel tank. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun ZAUU0363...

  • Page 26: Catalytic Converters

    INSTRUMENT AND CONTROL FUNCTIONS your eyes, see your doctor immedi- Yamaha products can use gasohol EAU13445 Catalytic converters ately. If gasoline spills on your skin, [E10] Octane 91 or higher. However, This vehicle is equipped with catalytic wash with soap and water. If gaso- when filling with gasohol, cold engine converters in the exhaust system.

  • Page 27: Kickstarter

    INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU37650 EAUU0370 Kickstarter Seat NOTICE Use only unleaded gasoline. The To open the seat use of leaded gasoline will cause 1. Place the motorcycle on the cen- unrepairable damage to the catalytic terstand. converter. 2. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”.

  • Page 28: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS To close the seat EAU37481 To release a helmet from a helmet Helmet holders 1. Fold the seat down, and then push holder it down to lock it in place. Open the seat, remove the helmet from 2.

  • Page 29: Convenience Hook

    INSTRUMENT AND CONTROL FUNCTIONS EAUU0390 EAUU0382 ECA10081 Convenience hook Storage compartment NOTICE Keep the following points in mind when using the storage compart- ment. ● Since the storage compartment accumulates heat when ex- posed to the sun and/or the en- gine heat, do not store anything susceptible to heat, consum- ZAUU0368...
  • Page 30 INSTRUMENT AND CONTROL FUNCTIONS To store a helmet in the storage com- partment, place the helmet upside- down with the front facing forward. ● Some helmets cannot be stored in the storage compartment because of their size or shape. ● Do not leave your motorcycle un- attended with the seat open.

  • Page 31: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 7-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 32 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-17, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-23 •...

  • Page 33: Operation And Important Riding Points

    ECA11042 there is a control or function you do not See page 6-3 for engine break-in in- NOTICE understand, ask your Yamaha dealer. structions prior to operating the ve- For maximum engine life, never ac- EWA10271 hicle for the first time.

  • Page 34: Starting Off

    OPERATION AND IMPORTANT RIDING POINTS EAU16761 EAU16780 EAU16793 Starting off Acceleration and deceleration Braking EWA10300 WARNING Before starting off, allow the engine to ● Avoid braking hard or suddenly warm up. (especially when leaning over to 1. While pulling the rear brake lever one side), otherwise the scooter with your left hand and holding the may skid or overturn.

  • Page 35: Tips For Reducing Fuel Consumption

    After every hour of operation, stop the Yamaha dealer check the vehicle. engine, and then let it cool for five to ten [ECA10362 ] minutes. Vary the engine speed from time to time.

  • Page 36: General Note

    Much can be gained from the correct use and maintenance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts (piston, piston ring, cylinder, etc.)
  • Page 37 OPERATION AND IMPORTANT RIDING POINTS 3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100% Without maintenance Distance covered (km) Customer’s running cost...

  • Page 38: Periodic Maintenance And Adjustment

    If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.

  • Page 39: Periodic Maintenance Chart For The Emission Control System

    ● From 20000 km, repeat the maintenance intervals starting from 4000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills. EAUU1290 Periodic maintenance chart for the emission control system...

  • Page 40: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUU1280 General maintenance and lubrication chart ODOMETER READING (km) ANNUAL 1000 4000 8000 12000 16000 ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months Air filter element • Replace Every 16000 km (10000 mi) √...
  • Page 41 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (km) ANNUAL 1000 4000 8000 12000 16000 ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months 13 * Steering bearings • Check bearing play and steering for √...
  • Page 42 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (km) ANNUAL 1000 4000 8000 12000 16000 ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months 26 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if √...

  • Page 43: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 The cowlings and panels shown need EAU37730 Removing and installing Cowling C to be removed to perform some of the cowlings and panels maintenance jobs described in this To remove the cowling chapter. Refer to this section each time 1.

  • Page 44: Checking The Spark Plug

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1835 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
  • Page 45 If the spark plug shows a distinctly dif- 1. Spark plug gap ferent color, the engine could be oper- ating improperly. Do not attempt to Spark plug gap: diagnose such problems yourself. In- 0.7–0.8 mm (0.027–0.031 in) stead, have a Yamaha dealer check the vehicle.

  • Page 46: Engine Oil And Oil Strainer

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUU0343 Engine oil and oil strainer The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 47 PERIODIC MAINTENANCE AND ADJUSTMENT Make sure that the O-ring is properly seated. Tightening torque: Engine oil drain bolt A: 20 Nm (2.0 m·kgf, 15 ft·lbf) Engine oil drain bolt B: 20 Nm (2.0 m·kgf, 15 ft·lbf) ZAUU0385 ZAUU0056 1. Engine oil drain bolt A 1.

  • Page 48: Final Transmission Oil

    If any leakage is found, have a 8. Start the engine, and then let it idle Yamaha dealer check and repair the for several minutes while checking scooter. In addition, the final transmis- it for oil leakage. If oil is leaking,...

  • Page 49: Coolant

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Tightening torque: Coolant Final transmission oil drain bolt: The coolant level should be checked 22 Nm (2.2 m·kgf, 16.2 ft·lbf) before each ride. In addition, the cool- ant must be changed at the intervals 7. Refill with the specified amount of specified in the periodic maintenance the recommended final transmis- and lubrication chart.

  • Page 50: Air Filter And V-Belt Case Air Filter Elements

    If the engine overheats, see page sion. If water has been added to and the V-belt case air filter element 7-36 for further instructions. the coolant, have a Yamaha should be cleaned at the intervals dealer check the antifreeze con- specified in the periodic maintenance...
  • Page 51 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Install the panel. Cleaning the V-belt case air filter element 1. Place the vehicle on the center- stand. 2. Remove the V-belt air filter case cover by removing the bolts. ZAUU0390 ZAUU0394 1. Air filter case cover 1.
  • Page 52 3. Drain dirt or water into a proper Recommended oil: container. Yamaha foam air filter oil or other 4. Install the air filter check hose or quality foam air filter oil caps to the original position.

  • Page 53: Adjusting The Carburetor

    (a). To decrease the engine idling Yamaha dealer, who has the neces- periodic maintenance and lubrication speed, turn the screw in direction sary professional knowledge and expe- chart.

  • Page 54: Adjusting The Throttle Grip Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT ECAU0040 EAU21374 2. To increase the throttle grip free Adjusting the throttle grip free NOTICE play, turn the throttle grip free play play The engine idling speed should be adjusting nut in direction (a). To adjusted to specification. If the idle decrease the throttle grip free play, speed is too low, the engine may be turn the adjusting nut in direction...

  • Page 55: Valve Clearance

    Tire air pressure (measured on cold from occurring, the valve clearance the specified tires. tires): must be adjusted by a Yamaha dealer Up to 90 kg (198 lb): Tire air pressure at the intervals specified in the periodic Front: 200 kPa (2.00 kgf/cm...
  • Page 56 C. Tire tread depth edge and experience. model by Yamaha Motor Co., Ltd. The tires must be checked before each ● It is not recommended to patch ride. If the tire shows crosswise lines B Front tire: a punctured tube.

  • Page 57: Wheels

    (for spoke wheel model) or damage before each ride. If any damage is found, have a Yamaha dealer re- ZAUU0399 ZAUU0400 place the wheel. Do not attempt There should be no free play at the 1.

  • Page 58: Checking The Front Brake Pads And Rear Brake Shoes

    To check the brake pad wear, check the wear limit line, have a Yamaha the wear indicator grooves. If a brake dealer replace the brake shoes as a pad has worn to the point that the wear set.

  • Page 59: Checking The Brake Fluid Level

    However, if the handlebars. brake fluid level goes down sud- ● Use only the recommended quali- denly, have a Yamaha dealer ty brake fluid, otherwise the rubber check the cause. seals may deteriorate, causing leakage and poor braking perfor- mance.

  • Page 60: Changing The Brake Fluid

    Have a Yamaha dealer change the The V-belt must be checked and re- brake fluid at the intervals specified in placed by a Yamaha dealer at the The operation of all control cables and the TIP after the periodic maintenance...

  • Page 61: Checking And Lubricating The Throttle Grip And Cable

    Front brake be checked before each ride. In addi- tion, the cable should be lubricated by Recommended lubricants: a Yamaha dealer at the intervals spec- Front brake lever: Silicone grease ified in the periodic maintenance chart. Rear brake lever:...

  • Page 62: Checking And Lubricating The Centerstand And Sidestand

    If the centerstand or sidestand does several times to check if the front not move up and down smoothly, fork compresses and rebounds have a Yamaha dealer check or re- smoothly. pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.

  • Page 63: Checking The Steering

    Worn or loose steering bearings may ward and backward. If any free cause danger. Therefore, the operation play can be felt, have a Yamaha of the steering must be checked as fol- dealer check or repair the steering. lows at the intervals specified in the pe- riodic maintenance and lubrication chart.

  • Page 64: Checking The Wheel Bearings

    Yamaha dealer checked and, if necessary, tightened. ● KEEP THIS AND ALL BATTER- check the wheel bearings.
  • Page 65 2. If the battery will be stored for To charge the battery more than two months, check it at Have a Yamaha dealer charge the bat- least once a month and fully tery as soon as possible if it seems to charge it if necessary.

  • Page 66: Replacing The Fuse

    4-8 for seat opening procedures.) 8. If the fuse immediately blows If the fuse is blown, replace it as fol- again, have a Yamaha dealer lows. check the electrical system. 1. Turn the key to “OFF” and turn off ZAUU0413 all electrical circuits.

  • Page 67: Replacing A Headlight Bulb

    6. Install the cowling. 7. Have a Yamaha dealer adjust the 1. Do not touch the glass part of the bulb. ZAUU0416 headlight beam if necessary.

  • Page 68: Replacing The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUU0452 ECAU0090 Replacing the tail/brake light NOTICE bulb If a taillight bulb of different wattage 1. Open the seat. (See page 4-8.) than recommended is used, it may 2. Remove the panel by removing cause the battery to discharge or af- the screws, and then pulling the fect the taillight lighting.

  • Page 69: Replacing A Rear Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUU1301 ECAU0080 EAUU0431 Replacing a rear turn signal Replacing a front turn signal NOTICE light bulb light bulb If a turn signal light bulb of different 1. Remove the turn signal light lens If a front turn signal light bulb burns out, wattage than recommended is used, by removing the screw.

  • Page 70: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT ECAU0080 EAUU0441 5. Install the auxiliary light socket (to- Replacing an auxiliary light NOTICE gether with the bulb) by turning it bulb If a turn signal light bulb of different clockwise. This model is equipped with two auxil- wattage than recommended is used, 6.

  • Page 71: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 72: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 73 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 74: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU25981 EAUU0405 with a degreasing agent and a oughly cleaned with water, di- Care brush, but never apply such prod- luted mild detergent with water While the open design of a motorcycle ucts onto seals, gaskets and may be used.
  • Page 75 MOTORCYCLE CARE AND STORAGE ● For vehicles equipped with a After riding in the rain or near the sea 3. To prevent corrosion, it is recom- windshield: Do not use strong Since sea salt is extremely corrosive mended to apply a corrosion pro- cleaners or hard sponges as carry out the following steps after each tection...

  • Page 76: Storage

    (because c. Install the spark plug cap onto ● Consult a Yamaha dealer for ad- of the presence of ammonia) the spark plug, and then place vice on what products to use.
  • Page 77 MOTORCYCLE CARE AND STORAGE WARNING! To prevent dam- 8. Remove the battery and fully age or injury from sparking, charge it. Store it in a cool, dry make sure to ground the place and charge it once a month. spark plug electrodes while Do not store the battery in an ex- turning engine...

  • Page 78: Specifications

    Curb weight: 10.062 (42/16 ✕ 46/12) 111.0 kg (245 lb) Recommended coolant: Transmission type: Maximum load: YAMAHA GENUINE COOLANT only V-belt automatic 160 kg (353 lb) Coolant reservoir capacity (up to the Chassis: Engine: maximum level mark): Frame type: Engine type: 0.25 L (0.26 US qt) (0.22 Imp.qt)
  • Page 79 SPECIFICATIONS Rear tire: Rear brake: Tail/brake light: Type: Type: 12 V, 5.0 W/21.0 W ✕ Tube tire (Spoke) Drum brake Front turn signal light: Tubeless tire (Cast) Operation: 12 V, 10.0 W ✕ Size: Left hand operation Rear turn signal light: 80/90-16 48P Front suspension: 12 V, 10.0 W...

  • Page 80: Consumer Information

    Engine serial number Record the vehicle identification num- ber and engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUM-...
  • Page 82 PRINTED IN THAILAND...

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At135At135c

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