Related Manuals for Bosch Greensource SM CS Series
Summary of Contents for Bosch Greensource SM CS Series
- Page 1 SM CS Series Heat pump SM024 | SM036 | SM048 | SMO60 | SM070 Installation, Operation and Maintenance Manual...
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Page 2: Table Of Contents
DX071-1VTX SM070-1CSC SM070-1AVX SM070-1AHX DX071-1VTX DX071-1CCX DX071-1UCX LEGEND: BOSCH box style Vertical Air Handler BOSCH box style Horizontal Air Handler Cased coil Uncased coil BOSCH unitary style air handler 8 733 920 846 (2015/01) Subject to change without prior notice... -
Page 3: Model Nomenclature
SM CS Series Heat Model Nomenclature | 3 MODEL NOMENCLATURE SM 024 SERIES WATER CONNECTIONS F - Front SIZE COAX OPTIONS C - Copper N - Cupro-Nickel CABINET CONFIGURATION CS - Condensing Section VOLTAGE DESIGNATIONS - 208/1/60 & 230/1/60 Revision Level A KEY TO SYMBOLS SAFETY WARNINGS Warnings... -
Page 4: Standard Sm Cs Package
4 | Standard SM CS package SM CS Series Heat Pump STANDARD SM CS PACKAGE MOVING AND STORAGE If the equipment is not needed for immediate installation upon its arrival at the job site, it should be left in its shipping carton and stored in a clean, dry area. -
Page 5: Air Handler
SM CS Series Heat Piping | 5 Air Handler In conditions anticipating moderate scale formation or in brackish water a cupro-nickel heat Locate the air handler unit in an indoor area that exchanger is recommended. allows easy removal of the filter and access panels, Both the supply and discharge water lines will and has enough room for service personnel to sweat if subjected to low water temperature. -
Page 6: Electrical
6 | Electrical SM CS Series Heat Pump ELECTRICAL Safety Devices and the UPM Controller Refer to electrical component box layout. (Figure #4) Field wiring must comply with local and national electric codes. Power to the unit must be within the operating voltage range indicated on the unit nameplate or on the performance data sheet. - Page 7 SM CS Series Heat Electrical | 7 If the thermostat is provided with a malfunction light powered off of the hot (R) side of the UPM Board Factory Default Settings transformer, then the thermostat malfunction TEMP 30°F light connection should be connected directly to the (ALR) contact on the unit’s UPM board.
- Page 8 8 | Electrical SM CS Series Heat Pump • MALFUNCTION OUTPUT: active. The LED will flash (three (3) times) the Alarm output is If pulse is code associated with this alarm condition. If Normally Open (NO) dry contact. selected the alarm output will be pulsed. The this alarm occurs 2 times (or 4 if Dip switch is fault output will depend on the dip switch set to 4) within an hour the UPM controller will...
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Page 9: Options
SM CS Series Heat Options | 9 OPTIONS DPS Water Flow Proving Number of factory installed options are available The DPS water flow proving switch is a factory on SM Series of Heat Pumps. The following details installed option available for the SM series. The the purpose, function and components of each DPS prevents compressor operation if there is option. -
Page 10: Heat Recovery Package
10 | Heat Recovery Package SM CS Series Heat Pump To identify a Flash Code number, count the 5. Once drained the tank should be flushed with number of consecutive flashes. cold water until the water leaving the drain hose is clear and free of sediment. Every time the module powers up, the last ALERT Flash Code that occurred prior to shut down is 6. -
Page 11: Water Tank Refill
SM CS Series Heat Heat Recovery Package | 11 Water Tank Refill Initial Start-Up 1. Open the cold water supply to the tank. Make sure all valves in heat recovery water 2. Open a hot water faucet to vent air from the piping system are open. -
Page 12: Sequence Of Operation
12 | Sequence of Operation SM CS Series Heat Pump SEQUENCE OF OPERATION Heating Mode The first two stages of heating (Y1 & Y2) operate in Cooling Mode the same manner as cooling, but with the reversing Energizing the “O” terminal energizes the unit valve de-energized. -
Page 13: Upm Sequence Of Operation (Soo) Flow Chart
SM CS Series Heat Sequence of Operation | 13 UPM Sequence of Operation (SOO) Flow Chart Y1=1 Power/Switchs/Sensor Status Check 18VAC > Lockout Can Be Set To 4 Via Dip Switch Blink Code On Status LED Soft Lockout HPC = 1 COUNT = 2 Record Alarm Start Counter (If Applicable) -
Page 14: Application Considerations
14 | Application Considerations SM CS Series Heat Pump APPLICATION CONSIDERATIONS pressure must always be maintained in the heat exchanger. This can be accomplished with either Well Water Systems control valve or a bladder type expansion tank. Copper is adequate for ground water that is not When using a single water well to supply both high in mineral content. -
Page 15: Cooling Tower/Boiler Systems
SM CS Series Heat Application Considerations | 15 Cooling Tower/Boiler Systems Ball valves should be installed in the supply and return lines for unit isolation and unit water flow The cooling tower and boiler water loop balancing. Pressure/temperature ports are temperature is usually maintained between 50°... -
Page 16: Geothermal Systems
16 | Application Considerations SM CS Series Heat Pump Geothermal Systems installation easy. Anti-freeze solutions are utilized when low evaporating conditions are expected to Closed loop and pond applications require occur. Refer to the GLP installation manuals for specialized design knowledge. No attempt at these more specific instructions. -
Page 17: System Checkout
SM CS Series Heat System Checkout | 17 SYSTEM CHECKOUT UNIT START-UP After completing the installation, and before 1. Set the thermostat to the highest setting. energizing the unit, the following system checks 2. Set the thermostat system switch to “COOL”, should be made: and the fan switch to the “AUTO”... - Page 18 18 | Maintenance SM CS Series Heat Pump 2. An annual “checkup” is recommended by a 3. Lubrication of the blower motor is not licensed refrigeration mechanic. Recording the required, however may be performed on some performance measurements of volts, amps, motors to extend motor life.
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Page 19: Unit Check-Out Sheet
Auxiliary Heat Unit Make __________________________________ Model Number: ______________________________ Serial Number _____________________________ Max Fuse Size (Amps) _______________________ Volts / Amps _______________________________ Bosch Group Entering Air Temperature _____________________ 601 NW 65th Court Leaving Air Temperature ______________________ Fort Lauderdale, FL 33309 MAIL TO: Phone: (866) 642-3198 Bosch.Fhp.TechSupport@us.bosch.com... -
Page 20: Troubleshooting
20 | Troubleshooting SM CS Series Heat Pump TROUBLESHOOTING Troubleshooting Information Solution column may reflect a possible fault that may be one of, or a combination of causes and solutions. Check each cause and adopt "process of elimination" and or verification of each before making any conclusion. -
Page 21: Unit Troubleshooting
SM CS Series Heat Troubleshooting | 21 Unit Troubleshooting Problem Possible Cause Checks and Correction INSUFFICIENT Unit undersized Recalculate heating and or cooling loads. If excessive, possibly adding COOLING OR insulation and shading will rectify the problem HEATING Loss of Check for leaks in duct work or introduction of ambient air through conditioned air by doors or windows... -
Page 22: Flash Code
22 | Troubleshooting SM CS Series Heat Pump Comfort Alert Module -Flash Codes Status LED Status LED Description Status LED Troubleshooting Information Solution YELLOW "ALERT" Short Cycling 1. Thermostat demand signal is intermittent FLASH CODE 3 Compressor is 2. Time delay relay or control board defective running only briefly 3. -
Page 23: Unit Lockouts
SM CS Series Heat Troubleshooting | 23 Comfort Alert Module -Flash Codes Status LED Status LED Description Status LED Troubleshooting Information Solution YELLOW "ALERT" Welded Contactor 1. Compressor contactor has failed closed FLASH CODE 8 Compressor always 2. Thermostat demand signal not connected to module runs YELLOW "ALERT"... -
Page 24: Operating Temperatures And Pressures
24 | Operating Temperatures and Pressures SM CS Series Heat Pump OPERATING TEMPERATURES AND PRESSURES Operating Temperatures and Pressures COOLING HEATING Entering Suction Discharge Water Suction Discharge Water Model Water Pressure Pressure Temp Temp Pressure Pressure Temp Temp Temp. F Flow PSIG PSIG... - Page 25 SM CS Series Heat Operating Temperatures and Pressures | 25 Operating Temperatures and Pressures COOLING HEATING 73-89 266-325 15-18 30° 77-94 272-333 16-19 117-143 189-231 14-17 18-22 86-105 279-341 17-21 40° 112-137 178-217 19-24 90-110 286-350 18-22 126-154 221-270 14-17 18-21 105-125 293-358...
- Page 26 26 | Operating Temperatures and Pressures SM CS Series Heat Pump Operating Temperatures and Pressures COOLING HEATING 64-78 248-303 15-18 30° 12.0 67-82 254-311 16-19 109-134 183-224 18-22 19-23 75-91 261-319 17-21 40° 12.0 105-128 172-210 10-12 20-25 79-96 267-327 18-23 118-144 214-261...
- Page 27 SM CS Series Heat Operating Temperatures and Pressures | 27 Operating Temperatures and Pressures COOLING HEATING 68-84 256-313 19-23 30° 14.0 73-89 261-319 20-25 113-138 172-210 18-22 19-23 81-99 277-339 22-26 40° 14.0 110-134 161-196 12-14 20-24 86-105 283-346 23-28 116-142 206-252 17-21...
- Page 28 28 | Operating Temperatures and Pressures SM CS Series Heat Pump Operating Temperatures and Pressures COOLING HEATING 71-87 259-316 19-23 30° 18.0 76-92 264-322 20-25 116-141 175-213 18-22 19-23 84-102 280-342 22-26 40° 18.0 113-137 164-199 12-14 20-24 89-108 286-349 23-28 119-145 209-255...
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Page 29: Water Side Pressure Drop Table
SM CS Series Heat Water Side Pressure Drop Table | 29 WATER SIDE PRESSURE DROP TABLE Figure 14: Water side pressure drop in PSIG Water PD @ 77°EWT Series with Water SM024 SM036 SM048 12.5 SM060 17.5 12.5 SM070 17.5 Revised 01-15 8 733 920 846 (2015/01) -
Page 30: Wiring Diagrams
30 | Wiring Diagrams SM CS Series Heat Pump WIRING DIAGRAMS 8 733 920 846 (2015/01) Subject to change without prior notice SM CS Series Heat Pump... -
Page 31: Dimensional Drawings
SM CS Series Heat Dimensional Drawings | 31 DIMENSIONAL DRAWINGS Revised 01-15 8 733 920 846 (2015/01) -
Page 32: Spare Parts List
32 | Spare Parts List SM CS Series Heat Pump SPARE PARTS LIST Item #1 is not available as a part kit for ordering. Each section is started with kit names and part numbers, followed by an exploded view illustration identifying all the available components, assemblies and kits. -
Page 33: Cs Parts List - Cabinet
SM CS Series Heat Spare Parts List | 33 CS Parts List - Cabinet Figure # 15 Revised 01-15 8 733 920 846 (2015/01) -
Page 34: Cs Parts List -Refrigeration/Electrical
34 | Spare Parts List SM CS Series Heat Pump CS Parts List -Refrigeration/Electrical Figure # 16 8 733 920 846 (2015/01) Subject to change without prior notice SM CS Series Heat Pump... - Page 35 SM CS Series Heat Spare Parts List | 35 CS Parts List - Handle Revised 01-15 8 733 920 846 (2015/01)
- Page 36 36 | Spare Parts List SM CS Series Heat Pump CS Parts List - EBOX 8 733 920 846 (2015/01) Subject to change without prior notice SM CS Series Heat Pump...
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Page 37: Notes
SM CS Series Heat Notes | 37 NOTES Revised 01-15 8 733 920 846 (2015/01) - Page 38 38 | Notes SM CS Series Heat Pump 8 733 920 846 (2015/01) Subject to change without prior notice SM CS Series Heat Pump...
- Page 39 SM CS Series Heat Notes | 39 Revised 01-15 8 733 920 846 (2015/01)
- Page 40 601 N.W. 65th Court, Ft. Lauderdale, FL 33309 Phone: 866-642-3198 | Fax: 954-776-5529 www.boschtaxcredit.com | www.bosch-climate.us Revised 01-15...
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