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Triol AK06 Quick Start Manual

Variable speed drive for esp applications
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Summary of Contents for Triol AK06

  • Page 2: Dear Customer

    Troubleshooting manual. Design manual includes technical specifications, a set of dimensional drawings and electrical diagrams for Variable Speed Drives Triol AK06. The list of all kinds of user manuals is discussed at the placing an order stage. E-documents version for the product is available on the official Triol Corporation website.
  • Page 3 Copyright © Triol Corporation Ltd. 1993-2019 All rights reserved. No part of this publication may be reproduced or copied without prior written permission from Triol Corporation Ltd. All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.

  • Page 4: Table Of Contents

    Contents Safety requirements and personnel qualification ................. 5 Variable Speed Drive description ......................8 Variable Speed Drive starting procedure .................... 14 VSD function testing ..........................15 No load test ............................19 Asynchronous motor start ........................22 Permanent magnet motor start ......................23 Auto set up procedure.

  • Page 5: Safety Requirements And Personnel Qualification

    Safety requirements and personnel qualification All the activities on installation, mounting, dismantling, operation and maintenance of a Variable Speed Drive must be carried out in conformity with effective local and electrical codes and regulations. Improper installation and operation of the drive may result in personal injury or equipment damage.
  • Page 6 ATTENTION! Filter power capacitors conserve the charge hazardous to life within 5 minutes after de-energization! Prior to execution of work inside the cabinet make sure that capacitors are de-energized. Filter power capacitors conserve the charge hazardous to life within 5 minutes after de- energization! ATTENTION! It is prohibited to disconnect and connect detachable joints if supply voltage is available.
  • Page 7 Safety Procedures Work inside the cabinets should be performed with the power off. Isolate energy source(s) and use proper Lock Out/Tag Out (LOTO) procedures and Personal Protective Equipment (PPE) to ensure personnel safety. The drive also contains stored sources of energy in the form of capacitors. Allow sufficient time after power is removed for those capacitors to discharge to a safe level below 50 V DC.

  • Page 8: Variable Speed Drive Description

    Ethernet cable, use the 8P8C socket located in the compartment where a terminal block for external connections is placed. At the same time AK06 can be connected to SCADA only via Ethernet or RS 485. All VSD parameters and operation data are displayed by UMKA03 controller via its 6’...
  • Page 9 Triol AK06 VSD can be provided with varied input and output parts, as well as with different enclosure types for indoor and outdoor installation. Green indicator HL1 (OPERATION) is intended for indicating the VSD ON state. Indicator blinking means that some parameter has exceeded a threshold value and a countdown to protective shutdown has begun.
  • Page 10 Yellow indicator HL2 (STANDBY) indicates the VSD OFF state with a capability of automatic restart. It shows a continuous glow if some parameter has reached a threshold value. Indicator blinking improves operator’s awareness of the VSD status and goes to show that there are no reasons, which may prevent motor from starting up, and a countdown to automatic restart begins;...
  • Page 11 is intended for upwards scrolling of a controller menu, for increasing a parameter value. is intended for downwards scrolling of a controller menu, for decreasing a parameter value. is intended for moving back to a higher-level menu, for selecting the parameter category in editing mode.
  • Page 12 General overview of UMKA03 interface is shown on the picture of status display: Status Operation Ready Current time display mode VSD State Information of the last event The reason for the last shutdown and the time until an automatic control is switched ON again is displayed Parameters...
  • Page 13 Editable parameters are indicated by symbol. The process of editing a numeric parameter performs as follows: • select the necessary parameter; • press « Enter» button to switch to edit mode; • set the necessary numeric parameterу using navigation buttons « LEFT», «...

  • Page 14: Variable Speed Drive Starting Procedure

    Variable Speed Drive starting procedure Follow the steps given below to start the VSD: 1. Check the environmental conditions, supply voltage, check if the connected equipment corresponds with the VSD nameplate; 2. Check the mounting, power connections and grounding reference with the operation manual recommendation (for tandem VSD complete recommendations in appendix A);...

  • Page 15: Vsd Function Testing

    VSD function testing ATTENTION! All personnel must use the product properly and safely to prevent any injury or any kind of damage. Motor settings: 1. To set-up motor parameters into VSD controller, go to the UMKA controller menu: «Status display» → « LEFT» → «Installation parameters» → « RIGHT» Set-up type of motor: •...
  • Page 16 Pump and line parameters: 1. To set-up pump and line parameters in to VSD controller, go to the UMKA controller menu: «Status display» → « LEFT» → «Installation parameters» → « RIGHT» • «ESP rated efficient»; • «ESP head»; • «Setting depth». 2.
  • Page 17 Power supply configuration: 1. To set-up power supply configuration in to VSD controller, go to the UMKA controller menu: «Status display» → « LEFT» → «Installation parameters» → « RIGHT» • «Work voltage»; • «Motor rated frequency». 2. To set-up «Reference voltage» in to VSD controller, go to the UMKA controller menu: «Status display»...
  • Page 18 Step-up transformer parameters: • set «Step-up transformer power» according to nameplate. 1. To set-up other step-up transformer parameters into the VSD controller, go to the UMKA controller menu: «Status display» → « LEFT» → «Calculation of step-up transformer tap voltage» → « RIGHT» •...

  • Page 19: No Load Test

    No load test Disconnect all load from the VSD! The following test is performed in the absence of a connected load to the VSD output terminals. If the «Step-up transformer tap U» parameter in «Calculation of step-up transformer tap voltage» differs from supply voltage, then the parameter must be set according to the supply...
  • Page 20 2. To set up VSD output voltage go to UMKA menu: «Status display» → « LEFT» → «Drive settings» → « RIGHT» → «U/F characteristic» → « RIGHT» • set-up voltage and frequency points 4 as the maximum motor operation voltage and frequency.
  • Page 21 3. To set up start mode go to: «Status display» → « LEFT» → «Modes of start» → « RIGHT» • make sure that there is «Soft» start more is installed. Now the VSD is ready for no-load test. TO START A MOTOR PRESS TO STOP A MOTOR PRESS www.triolcorp.com...

  • Page 22: Asynchronous Motor Start

    Asynchronous motor start Before starting the VSD check if all the steps of «VSD function testing» are performed properly. 1. To adjust the protections of the VSD and downhole equipment go to: «Status display» → « LEFT» → «Alarms» → « RIGHT» Set the alarms settings according to the installed equipment type,...

  • Page 23: Permanent Magnet Motor Start

    (Lsd)», «Q-axis stator inductance (Lsq)», «Torque» («Auto set» test performing) set the parameters given below: 1. To start AK06 in vector control mode with permanent magnet motor change drive type to «LF PMM VS»: «Status display» → « LEFT» → «Installation parameters» → « RIGHT»...
  • Page 24 In «Phasing failures» set «Phasing Iu Iv Iw» and «Phasing Ia Ib Ic» parameters to «On». 3. Turn off next alarms: «Overload», «Underload», «Overshoot protections», «Current unbalance», «Low frequency». «Status display» → « LEFT» → «Alarms» → « RIGHT» Go to each protections menu and change «Protection»...
  • Page 25 4. Connect equipment according to figure 3: «Auto set» connection scheme with line Triol Cable Motor& AK06 line Pump Input voltage 380 or 480 V a) connection with cable line b) connection without cable line Figure 3 – Equipment connection for set-up general parameters...
  • Page 26 «Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector mode» → « RIGHT» → «Set. Vector control» → « RIGHT» Set the following parameters to start the procedure of motor parameters auto- detection: • «Starting frequency» = 2.00 Hz;...
  • Page 27 Set the following control setups parameters: • «Target torque» = 15 %; • «Voltage field weakness» = 100%; • «Cutoff frequency SL» = 30 Hz; • «Use SF sensors» = «Yes»; • «ID ref» = 0. Set «D2» = 0; «D3»...
  • Page 28 6. To set line and transformer parameters go to: «Status display» → « LEFT» → «Drive settings» → « RIGHT» → «PMM Vector mode» → « RIGHT» → «Line and PMSM» → « RIGHT» Motor parameters: • set «Rs» (motor winding resistance), Ohm according to motor specification;...
  • Page 29 For the auto-detection of the motor parameter while testing, the performing transformer parameters must be «0»: • «Primary (transformer) resistance», Ohm; • «Secondary (transformer) resistance», Ohm; • «L (inductance) first Transformer Windings», mH; • «L (inductance) second Transformer Windings », mH. Parameters below describe sine wave characteristics:...
  • Page 30 Set-up the cable parameters and according to the line length and specification: • «Inductance of a long line», µH; • «Resistance of a long line», Ohm; • «Cable capacity» - no need to set. Value of the cable parameter must be equal to real measured value.
  • Page 31 • if VSD couldn’t define «Lsd», «Lsq», «Torque» parameters in «Torque» range value 0…45%, check if the entered parameters data are correct? • if data incorrect fix it, otherwise contact to Triol Service Support. Service Support www.triolcorp.com...

  • Page 32: Vector Control Pmm Start

    Vector control PMM start 1. De-energize VSD. Set Circuit Breaker Handle to «OFF». 2. After successful auto-detection connect the equipment according to the figure 4. Figure 4 – PMM start power scheme Energize VSD. EVERYTHING NEW EMERGES NOW...
  • Page 33 3. Set the correct values of step-up transformer parameters according to the step-up transformer specification: «Status display» → « LEFT» → «Installation parameters» → « RIGHT» • «Step-up transformer power», kVA. 4. To set-up power supply configuration in to VSD controller, go to the UMKA03 controller menu: «Status display»...
  • Page 34 5. Set the line parameters according to well characteristics: «Status display» → « LEFT» → «Calc of step-up transformer tap voltage» → « RIGHT» In menu «Calc of step-up transformer tap voltage»: • «Reference voltage» if supply network = = 480 V, set parameter = 450 V, if supply network 380 V, set parameter...
  • Page 35 «Status display» → « LEFT» → « Drive settings » → « RIGHT» → « PMM Vector mode » → « RIGHT » → « Line and PMSM » → « RIGHT» Set the rated step-up transformer parameters: • «Primary resistance», Ohm;...
  • Page 36 7. Set line parameters: «Status display» → « LEFT» → « Drive settings » → « RIGHT» → « PMM Vector mode » → « RIGHT » → « Line and PMSM » → « RIGHT» • «Inductance of a long line», µH;...
  • Page 37 Note: If auto set test was completed without cable line (option «a»), parameters «Inductance of a long line» and «Resistance of a long line» must be set according to the real parameters of the cable. If the auto-detection was performed with line (option «b»), all line parameters are already included to «Lsd», «Lsq», «Inductance of a long line»...

  • Page 38: Permanent Magnet Motor Vector Control Algorithm Adaptation

    0% ? parameters according to recommendations. Set «Target torque» - 5% Are data correct ? Press «Start» Contact Triol Service Support Set correct data Are «Output Press frequency» fluctuations more than «Stop» 2 Hz or VSD tripped by «Overtorque»...

  • Page 39: Permanent Magnet Motor Vector Control Algorithm Adaptation

    Permanent magnet motor Vector control algorithm adaptation Part 2 - «Lsd», «Lsq» adjusting Does the current output motor frequency equal to motor operation frequency ? Select the sequence of frequencies Check motor current value and motor from «Switch Scalar – PM» frequency to power factor at UMKA03 display.

  • Page 40: Permanent Magnet Motor Vector Control Algorithm Adaptation

    VSD alarm Was «Lsq» parameter parameters or Was «Torque» parameter «Overtorque» still decreased previous time ? contact Triol Service increased previous time ? appears, proceed to Support . the next step. The value of the parameters «Lsd»...

  • Page 41: External Connections

    External connections Gauge Follow the steps described below for successful downhole equipment connection: • de-energize the VSD by turning the circuit breakers to «OFF»; • wait 5 minutes for the DC link capacitors to discharge, the –– UMKA03 screen and the Backspin light fade;...
  • Page 42 • connect the surface unit high-voltage cable of the Downhole Measuring equipment and the step-up transformer cable (or choke) to «WYE-point» (highlight area), located in this compartment; • energize the VSD by turning the circuit breakers «ON»; • go to «Downhole measurement equipment»...

  • Page 43: Scada (Acs) Connection

    • set up the protection parameters according to the data from downhole equipment. Find more details on setting up in «Programming manual» section «Downhole measurement equipment». SCADA (ACS) connection Follow the steps described below for successful SCADA (ACS) connection to the VSD: •...
  • Page 44 «ACS set-up» → «Protocol»; • select the exchange protocol «Triol AK»; • then press «Enter»; • «Triol AK» Modbus Map is given at Triol Corporation website: https://triolcorp.us/d ocuments/ • switch the VSD to «Remote» mode. If it is acceptable, start the VSD by SCADA;...

  • Page 45: Analog Inputs

    Analog inputs Follow the steps described below for successful analog inputs connection: • de-energize the VSD by turning the circuit breakers «OFF»; • wait 5 minutes for the DC link capacitors to discharge, the UMKA03 screen and the backspin light fade;...
  • Page 46 For example, to connect a signal to the 4 analog input of ADAM-4017+ it is necessary to connect the «common» conductor of the analog sensor to the terminal of ADAM- 4017+ and connect the signal circuit from the sensor to the 19 output of the ADAM-4017+ block.
  • Page 47 • in the «Commissioning» → «In / Out» menu, ADAM analog input No. 4 can be set as the source «Analog current reference», «Analog frequency reference», «Speed pot» and «Setting source». For setting the parameter, go to the necessary menu using «...

  • Page 48: Digital Inputs

    Digital inputs Follow the steps described below for successful digital inputs connection: • de-energize the VSD by turning the circuit breakers «OFF»; • wait 5 minutes for the DC link capacitors to discharge, the UMKA03 screen and the Backspin light fade;...
  • Page 49 • energize the VSD by turning the circuit breakers «ON»; • go to «Commissioning» → «In / Out» → «Digital inputs setup»→ «High pressure»; • select function from list; • set «DIN 2 ADAM» as a source; • set up the logic of the VSD operation when the signal at the digital input 2...
  • Page 50 APPENDIX A For tandem VSD commissioning procedure should provide according to the requirements below: 1. Connect fiber optic cable to master and slave, which supplied with VSD. Connection scheme given below. Figure A1 – Fiber optic cable connections between master and slave sections Figure A2 –...

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