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Triol AK06-UD Quick Start Manual

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  • Page 1 Quickstart Manual...
  • Page 2 Quickstart manual Dear customer Thank you for purchasing Triol Variable Speed Drive (VSD), the key to your successful artificial lift strategy. We are sure that our variable speed drive technologies allow you to improve operations and maximize your production. VSD is complete with the following manuals: •...
  • Page 3 AT.654252.409 ver1.2 Quickstart manual Copyright © Triol Trading LLC. 1993-2021 All rights reserved. No part of this publication may be reproduced or copied without prior written permission from Triol Trading LLC. All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.

  • Page 4: Table Of Contents

    Quickstart manual Contents Safety requirements and personnel qualification ....................5 Variable Speed Drive description ........................... 8 Overview of UMKA07 menu structure ......................... 12 Variable Speed Drive starting procedure......................15 VSD function testing .............................. 16 No Load Test ................................18 Asynchronous motor start ............................ 20 Permanent magnet motor start ..........................

  • Page 5: Safety Requirements And Personnel Qualification

    AT.654252.409 ver1.2 Quickstart manual Safety requirements and personnel qualification All the activities on installation, mounting, dismantling, operation and mainte- nance of a Variable Speed Drive must be carried out in conformity with effective local and electrical codes and regulations. Improper installation and operation of the drive may result in personal injury or equipment damage.
  • Page 6 Quickstart manual ATTENTION! Filter power capacitors conserve the charge hazardous to life within 5 minutes after de-energization! Prior to execution of work inside the cabinet make sure that capacitors are de-energized. Filter power capacitors conserve the charge hazardous to life within 5 minutes after de-energization! ATTENTION! It is prohibited to disconnect and connect detachable joints if supply voltage is available.
  • Page 7 AT.654252.409 ver1.2 Quickstart manual within five minutes of power down. Confirm removal of energy source using a proven voltage indicator device. AT.654252.409 ver.1.2...

  • Page 8: Variable Speed Drive Description

    Quickstart manual Variable Speed Drive description The VSD design provides possibility for replacement of all the basic modules, functional units and circuit board in the field. All couplings and connections between units and circuit boards are detachable and demountable; there is no need to perform soldering when replacing any failed unit inside the VSD.
  • Page 9 AT.654252.409 ver1.2 Quickstart manual VSD AK06-UD and CP lines internal design VSD AK06-RD line internal design AT.654252.409 ver.1.2...
  • Page 10 Quickstart manual Triol AK06 VSD can be provided with varied input and output parts, as well as with different enclosure types for indoor and outdoor installation. 1. External light indicator Green indicator HL1 (OPERATION) is intended for indicating the VSD ON state. Indicator blinking means that some parameter has exceeded a threshold value and a countdown to protective shutdown has begun.
  • Page 11 AT.654252.409 ver1.2 Quickstart manual Figure 1 – UMKA07 view Levels «Processman» and «User» give accesses to different menus: Menu Processman User Testing Commissioning Operating Recovery Access to menu levels is protected by a password. To change the status of a particular access level («V» – permitted, «X» – restricted) tap on the current access level on the display.

  • Page 12: Overview Of Umka07 Menu Structure

    Quickstart manual Overview of UMKA07 menu structure AT.654252.409 ver.1.2...
  • Page 13 AT.654252.409 ver1.2 Quickstart manual General overview of UMKA07 interface is shown on the picture below: General set- Operation Current date tings menu mode VSD State Access level and time First level Third level Fourth level Second level Parameters menu menu menu menu Figure 2 –...
  • Page 14 Quickstart manual All menu navigation and setpoint adjustment of selected parameter are made by tapping on the corresponding area of touch screen display. view reference information about UMKA07 parameter, just tap on a parameter name: the pop-up window appears with helpful information about the chosen parameter.

  • Page 15: Variable Speed Drive Starting Procedure

    AT.654252.409 ver1.2 Quickstart manual Variable Speed Drive starting proce- dure Follow the steps given below to start the VSD: 1. Check the environmental conditions, supply voltage, check if the con- nected equipment corresponds with the VSD nameplate. 2. Check the mounting, power connections and grounding reference with the operation manual recommendation.

  • Page 16: Vsd Function Testing

    Quickstart manual VSD function testing ATTENTION! All personnel must use the product properly and safely to prevent any injury or any kind of damage. Motor settings: To set-up motor parameters in to VSD controller, go to the UMKA controller menu: 1.
  • Page 17 AT.654252.409 ver1.2 Quickstart manual Step-up transformer and cable line settings To set-up step-up transformer (SUT) and cable line parameters into the VSD controller, go to the UMKA controller menu: 1. «Commissioning» → «Installation parameters» → «SUT». Set-up the rated step-up transformer parameters ac- cording to the transformer nameplate:...

  • Page 18: No Load Test

    Quickstart manual No Load Test Disconnect all load from the VSD! The following test is performed in the absence of a connected load to the VSD output terminals. If the «Tap Voltage» pa- rameter in «Commissioning» → «Installation parameters» → «SUT». «Step-Up Transformer tap»...
  • Page 19 AT.654252.409 ver1.2 Quickstart manual 2. Go to → «Commissioning» → «U/F» → «U/F curve». • set-up voltage and fre- quency points 4 as the max- imum motor operation volt- age and frequency. Voltage here is the VSD output. Volt- age can be set equal to sup- ply voltage;...

  • Page 20: Asynchronous Motor Start

    Quickstart manual Asynchronous motor start Before starting the VSD check if all the steps of «VSD function testing» are performed properly. Adjusting the protections of the VSD and downhole equipment. 1. Go to «Commissioning» → «Alarms settings». Set the alarms settings ac- cording to the installed equip- ment type, operation condi- tions and technology compli-...

  • Page 21: Permanent Magnet Motor Start

    AT.654252.409 ver1.2 Quickstart manual Permanent magnet motor start Auto set up procedure. 1. To start AK06 in vector control mode with permanent magnet motor change drive type to «PMM Vector»: Go to «Commissioning» → «Installation parameters» → «Motor» → «Motor type».
  • Page 22 Quickstart manual Wizard – assistant which in eight steps help start running ESP with PMM motor Step 1 – Select the motor manufacture and motor series Add new motor if in list absent motor. For add new motor press «Add new». Add a motor using the help Step 2 –...
  • Page 23 AT.654252.409 ver1.2 Quickstart manual Step 4 – Set up cable parame- ters and operation conditions Step 5 – Enter SUT parame- ters according to the name- plate Step 6 – Check additional pa- rameter of the select motor Set up parameter if add new motor.
  • Page 24 Quickstart manual Step 7 – Set up operating fre- quency, acceleration rate and deceleration rate. TO START A MOTOR PRESS Step 8 – VSD automatic accel- eration motor to the set fre- quency After motor acceleration to the set frequency, on control- ler screen opened window.

  • Page 25: External Connections

    AT.654252.409 ver1.2 Quickstart manual External connections Gauge Follow the steps described below for successful downhole equipment connection: • de-energize the VSD by turning the circuit breakers to «OFF»; • wait 5 minutes for the DC link capac- itors to discharge, the ––UMKA07 screen and the Backspin light fade;...
  • Page 26 Quickstart manual • connect the downhole equip- ment power supplies to the ex- ternal terminals: 110 V or 220 V according Downhole Measuring equipment datasheet; • connect the RS-485 or RS-232 in- terface circuit to the external ter- minal; • connect the surface unit high- voltage cable of the Downhole Measuring equipment and the step-up transformer cable (or...
  • Page 27 AT.654252.409 ver1.2 Quickstart manual • energize the VSD by turning the circuit breakers «ON»; • go to «Commissioning» → «Gauge», select «Protocol DME» according to the downhole equipment type. Press «Confirm»; Parameter «Gauge» must be set as «Identified»; • turn «Auto-setup»...

  • Page 28: Scada Connection

    Quickstart manual SCADA connection Follow the steps described below for successful SCADA connection to the VSD: • de-energize the VSD by turning the circuit breakers «OFF»; • wait 5 minutes for the DC link capacitors to discharge, the UMKA07 screen and the Back- spin light fade;...
  • Page 29 • select the exchange proto- col «Triol AK UMKA07», then press «Confirm». • «Triol AK UMKA07» Mod- bus Map is given at Triol Corporation website: https://triolcorp.us/documents/ • Switch the VSD to «Remote» mode. If it is acceptable, start the VSD by SCADA;...

  • Page 30: Analog Digital Inputs/Outputs

    Quickstart manual Analog and Digital inputs/outputs Description of different extension units Extension units MUSP Din8Dout4 AUSP Numbers of digital inputs Numbers of digital outputs Numbers of analog inputs Numbers of analog outputs Example of extension connection Numbers of inputs/out- puts Configuration Dout Ain Aout...

  • Page 31: Analog Inputs

    Some text here Analog inputs Follow the steps described below for successful analog inputs connection: • de-energize the VSD by turning the circuit breakers «OFF»; • wait 5 minutes for the DC link capac- itors to discharge, the UMKA07 screen and the backspin light fade; •...
  • Page 32 Quickstart manual For example, to connect a signal to the analog input number 0 of the USP it is necessary to connect the supplies wires to the 15 terminal(+24V) and 18 terminal(- 24V). Signal wire of the sensor connect to the 16 «Ain0 (USP)».

  • Page 33: Digital Inputs

    Some text here Digital inputs Follow the steps described below for successful digital inputs connection: • de-energize the VSD by turning the circuit breakers «OFF»; • wait 5 minutes for the DC link capacitors to discharge, the UMKA07 screen and the Back- spin light fade;...
  • Page 34 Quickstart manual • energize the VSD by turning the circuit breakers «ON»; • go to «Commissioning» → «In- put / Outputs» → «Digital in- puts»; • switching between the setup menu of each digital input is per- formed using the buttons lo- cated at the bottom of the screen;...
  • Page 35 Some text here AT.654252.409 ver.1.2 2021...

This manual is also suitable for:

Ak06-cpAk06-rd

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