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Tektite Jacobsen HR-800 ROPS Cab Installation Manual

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January 2024 ©
Jacobsen HR-800 ROPS Cab Installation Manual
Jacobsen HR-800 ROPS Cab
Jacobsen HR-800 ROPS Cab
This ROPS cab is designed and built to fit the Jacobsen HR-800.
Designed and Built by:
Tektite Manufacturing Inc:
427 Buffalo Street
P.O. Box 639
Winkler, MB
R6W 4A8
Canada
PH: 204-331-3463
Fax: 204-331-4159
sales@tektite.ca
www.tektite.ca
One year standard product warranty provided by Tektite.

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Summary of Contents for Tektite Jacobsen HR-800 ROPS Cab

  • Page 1 This ROPS cab is designed and built to fit the Jacobsen HR-800. Designed and Built by: Tektite Manufacturing Inc: 427 Buffalo Street P.O. Box 639 Winkler, MB R6W 4A8 Canada PH: 204-331-3463 Fax: 204-331-4159 sales@tektite.ca www.tektite.ca One year standard product warranty provided by Tektite.
  • Page 2 DO NOT PROCEED FURTHER UNTIL YOU HAVE READ THE INFORMATION BELOW 1) Always wear personal protective equipment 2) A minimum of two people is necessary to safely install the cab 3) This ROPS cab is heavy. A lift assist device such as an overhead hoist or high lift forklift is required.
  • Page 3 Jacobsen HR-800 ROPS Cab Installation Manual Tektite Manufacturing Incorporated thanks you for purchasing a Jacobsen HR-800 ROPS cab! Tektite has worked very hard to design and build this ROPS product and we hope that it provides you with many years of protection.
  • Page 4 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual Standard Parts List: Description Bolt, Hex, 5/8” x 3”, Gr. 8, YD Nut, Flange, 5/8”, Gr. 8, YD Washer, Heavy, ¼” Flat Bolt, Hex, ½” x 4 ½” Isolator (pre-installed) Bolt, Flange, M8 x 20 Wire Connector, Loop, Yellow, 1/2”...
  • Page 5 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual...
  • Page 6 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual For cabs equipped with Air Conditioning Option, the compressor and mount bracket comes from Jacobsen directly. Park the machine in a well ventilated location with access to fork lift or over-head hoist.
  • Page 7 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 7. Take the provided wing deck deflector bracket tubular member and fasten to the left cab bracket with the factory hardware. Take the rubber bumper from the factory bracket and attach to end of bracket.
  • Page 8 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 8. Take the provided wing deck deflector bracket tubular member and fasten to the right cab bracket with the factory hardware. Take the rubber bumper from the factory bracket and attach to end of bracket.
  • Page 9 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 11. Take the provided cab lift brackets and the 1/2" x 4 1/2" hex bolts and attach a lift bracket to each weld nut located at the top rear of the door opening on both the left and right sides.
  • Page 10 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 19. Route the main power harness on the back right corner of the cab down the baffle provided on the rear bracket and down into the hood area towards the alternator.
  • Page 11 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 21. Connect the heavy red 10 GA wire to constant 12v power as shown below. Use the provided 1/4" loop connector. Shorten the wire if necessary, then solder wire to connector.
  • Page 12 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 23. Route the heater hoses on the back left side of the cab down along the baffle at the back of the left rear bracket and down into the engine bay. Use provided zip ties to secure to the baffle.
  • Page 13 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 26. Take the provided bypass assembly and connect one end of the 1/2" ID heater hose to one of the open ports of the bypass fitting just removed with factory hardware.
  • Page 14 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 32. Un-bolt seat platform and pivot forward. Install remaining 3/8" x 3/4" NDAX around bottom of seat plate. Use provided M8 x 30 flange bolts and re-bolt seat plate to platform.
  • Page 15 January 2024 © Jacobsen HR-800 ROPS Cab Installation Manual 34. Route the AC lines along with the white wire to the compressor already installed. 35. Connect the large hose to the large port on compressor, ensure O-ring is seated properly and torque to spec.
  • Page 16 This ROPS cab is designed and built to fit the Jacobsen HR-800. Designed and Built by: Tektite Manufacturing Inc: 427 Buffalo Street P.O. Box 639 Winkler, MB R6W 4A8 Canada PH: 204-331-3463 Fax: 204-331-4159 sales@tektite.ca www.tektite.ca One year standard product warranty provided by Tektite.
  • Page 17 Jacobsen HR-800 ROPS Cab Operator Manual Tektite Manufacturing Incorporated thanks you for purchasing a Jacobsen HR-800 ROPS cab! Tektite has worked very hard to design and build this ROPS product and we hope that it provides you with many years of ROPS protection.
  • Page 18 “as is” basis; c) wiper blades, light bulbs, fuses, clear vinyl or other consumables; d) glass where the point of failure has not been preserved intact and delivered to Tektite for analysis of the cause of the failure;...

  • Page 19: Safety Precautions

    January 2024© Jacobsen HR-800 ROPS Cab Operator Manual Safety Precautions Safety First Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use the features that are on this cab/ROPS.

  • Page 20: General Safety

    January 2024© Jacobsen HR-800 ROPS Cab Operator Manual General Safety 1. Never let an unqualified or untrained driver operate the mower. 2. Keep a fire extinguisher, with ABC rating securely fastened in the ROPS. Maintain it and be familiar with its use.
  • Page 21 December 2023© Jacobsen HR-800 ROPS Cab Operator Manual Safe Operation on Rough Terrain 1. Drive the mower slowly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.
  • Page 22 3. New ROPS decals and mower decals are available from your mower dealer. ROPS Safety 1. Install the ROPS in accordance with Tektite mounting instructions. Failure to do so may affect the ROPS ability to withstand a roll over. 2. If the ROPS is subjected to alteration, structural damage or involved in an over turn accident, the entire structure must be replaced.
  • Page 23 January 2024© Jacobsen HR-800 ROPS Cab Operator Manual Operating Instructions Important The following section locates, identifies and briefly describes the functions of all cab controls. All operators should familiarize themselves with control location and function prior to operating the mower. Failure to do so may result in unsafe operation of the mower and possible injury or death to operators and bystanders.
  • Page 24 January 2024© Jacobsen HR-800 ROPS Cab Operator Manual High position: On Note: indicator light activates when wiper is on. 3. Front Work Light Rocker Switch (optional) Low position: Off High position: On Note: indicator light activates when work lights are on.
  • Page 25 Pull tab activates flashers Cab Circuit Protection The Tektite ROPS cab is wired to provide maximum protection against accidental battery rundown and circuit overload. A relay in the cab is ignition activated and prevents the operator from accidentally leaving fan motors, lights on after turning the tractor off and leaving for the day.
  • Page 26 Jacobsen HR-800 ROPS Cab Operator Manual After your ROPS Cab has been installed: Before starting a mower equipped with a Tektite ROPS cab: 1. Clear the operator platform of all tools. Tools left in or around the ROPS and mower can cause operator interference which could lead to bodily injury and/or damage the machine.
  • Page 27 Imp. Daryl Furkalo 2014-01-02 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 28 Imp. Daryl Furkalo 2014-12-12 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 29 Imp. Daryl Furkalo 2009-03-09 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = ± 1/16"...
  • Page 30 Imp. Daryl Furkalo 2014-02-05 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 31 Imp. Daryl Furkalo 2013-02-01 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 32 Imp. Daryl Furkalo 2015-10-14 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 33 Imp. Daryl Furkalo 2015-10-16 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 34 Imp. Daryl Furkalo 2015-10-16 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 35 Imp. Daryl Furkalo 2015-10-14 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 36 Imp. Daryl Furkalo 2015-10-14 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 37 Imp. Daryl Furkalo 2015-10-14 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 38 Daryl Furkalo 2016-11-29 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X =...