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Tektite New Holland G6035 Series Installation Manual

Rops cab

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June 2021© New Holland G6030/6035 ROPS Cab Installation Manual
New Holland G6035 Series ROPS Cab
* G6035 shown with optional equipment *
New Holland G6035 Series ROPS Cab
This ROPS cab is designed and built to fit the New Holland G6030 and G6035.
Designed and Built by:
Tektite Manufacturing Inc:
427 Buffalo Street
P.O. Box 639
Winkler, MB
R6W 4A8
Canada
PH: 204-331-3463
Fax: 204-331-4159
sales@tektite.ca
www.tektite.ca
One year standard product warranty provided by Tektite.

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Summary of Contents for Tektite New Holland G6035 Series

  • Page 1 This ROPS cab is designed and built to fit the New Holland G6030 and G6035. Designed and Built by: Tektite Manufacturing Inc: 427 Buffalo Street P.O. Box 639 Winkler, MB R6W 4A8 Canada PH: 204-331-3463 Fax: 204-331-4159 sales@tektite.ca www.tektite.ca One year standard product warranty provided by Tektite.
  • Page 2 DO NOT PROCEED FURTHER UNTIL YOU HAVE READ THE INFORMATION BELOW 1) Always wear personal protective equipment 2) A minimum of two people is necessary to safely install the cab 3) This ROPS cab is heavy. A lift assist device such as an overhead hoist or high lift forklift is required.
  • Page 3 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual Tektite Manufacturing Incorporated thanks you for purchasing a New Holland G6035 series ROPS cab! Tektite has worked very hard to design and build this ROPS product and we hope that it provides you with many years of ROPS protection.
  • Page 4: Air Conditioner

    June 2021© New Holland G6030/6035 ROPS Cab Installation Manual Parts List Standard Cab: Description Structural Washer, ¼” thick Chassis Isolator, Rubber, 5/8” (pre-installed) Bolt, Hex, 5/8” x 5”, Gr. 8, YD Nut, Flange, 5/8”, Gr. 8, YD Rear Cab Shield (pre-installed) Bolt, Hex, ½”...
  • Page 5 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual Bolt, Flange, 3/8” x 1 ½”, YD Wire, Red, 10GA with ¼” Yellow Ring on one end 54” Wire, Red, 16GA 50” Wire, Black, 16GA with Ring on one end 51” Wire, Orange, 16GA 50”...
  • Page 6 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual If cab is equipped with air conditioning option, the following steps can be performed before the cab is installed. Air Conditioner Installation Instructions: 1. Disconnect the battery ground. Disconnect the wire harness plugging into the alternator. 2.
  • Page 7 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 7. Remove the front engine mount nut on the left side of the engine. Take the provided compressor tensioning bracket, slide onto bolt, and then use the front engine mount bolt to fasten into place.
  • Page 8 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 10. The harness wires going to the alternator all need to be extended as the alternator is moving to the right side of the engine. Use the provided red to red with white stripe, orange to pink and black to black, 16 GA wires along with the red 10 GA wire.
  • Page 9 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 13. Take the alternator stiffening bracket, the original alternator mounting bracket and three provided 5/16” x 1 ½” flange bolts and nuts. Slide the bolt through factory alternator bracket, through the new mount bracket, and then through the stiffening bracket. The stiffening bracket will attach higher up at the air cleaner mount.
  • Page 10 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 16. Take the alternator tensioner bracket removed earlier and fasten to the top ear on the alternator with the factory bolt used. 17. Take the alternator and factory fasteners, and fasten it to the mounting plate on the factory mounting bracket re-installed earlier, and then to the tensioner bracket installed on the previous step.
  • Page 11 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 18. Slide the alternator drive belt to the compressor and over the alternator. Apply tension to the belt and firmly fasten all bolts. See previous photo. 19. Re-connect the engine drive shaft. 20.
  • Page 12 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 4. Take the provided 6 ½” piece of 180° weather-stripping and install onto the inside edge of the outer control cut-out on the right side tank. 5. Use the schematic on the following page to drill two 5/8” holes into the tractor platform. <...
  • Page 13 Imp. Daryl Furkalo 2011-10-06 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = ± 1/16"...
  • Page 14 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 6. Return to the cab to install lift brackets next. To remove the gas shock on the left cab door, slide a flat screwdriver underneath the small clip on the end cap that must be pulled UP order to pop the shock off of the ball stud.
  • Page 15 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 1/4" loop. Shorten the wire if necessary, then solder the connector to the red wire. Connect the orange wire to a switched source, solder directly to engine wire. Connect the heavy black wire to a ground bolt at the back of the starter with the provided 1/4"...
  • Page 16 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 16. Locate the plug on the top of the water pump roughly on centre the engine shown in the previous photo. Take the 3/8NPT x 3/8” barb straight fitting and screw it into the open port. This is the SUCTION fitting.
  • Page 17 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual 19. Make sure all fitting connections are tight and the hoses are properly secured to the machine. Re-fill the engine antifreeze. Go to the cab, and turn the heater control switch to the maximum heat side.
  • Page 18 June 2021© New Holland G6030/6035 ROPS Cab Installation Manual For cabs equipped with air conditioning option, proceed with the following steps. NOTE: With the compressor orientated the way it must be in this design, ALL of the pre-filled oil in the compressor WILL pour out. 22.
  • Page 19 June 2021© New Holland G6035 Series ROPS Cab Operation Manual New Holland G6035 Series Cab * G6035 model Shown with optional equipment * New Holland G6035 Series Cab This ROPS cab is designed and built to fit the New Holland G6030 and G6035.
  • Page 20 June 2021© New Holland G6035 Series ROPS Cab Operation Manual Tektite Manufacturing Incorporated thanks you for purchasing a New Holland G6035 series ROPS cab! Tektite has worked very hard to design and build this ROPS product and we hope that it provides you with many years of ROPS protection.
  • Page 21 “as is” basis; c) wiper blades, light bulbs, fuses, clear vinyl or other consumables; d) glass where the point of failure has not been preserved intact and delivered to Tektite for analysis of the cause of the failure;...
  • Page 22: Safety Precautions

    June 2021© New Holland G6035 Series ROPS Cab Operation Manual Safety Precautions Safety First Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use the features that are on this cab/ROPS.
  • Page 23: Operating Safety

    June 2021© New Holland G6035 Series ROPS Cab Operation Manual General Safety 1. Never let an unqualified or untrained driver operate the mower. 2. Keep a fire extinguisher, with ABC rating securely fastened in the ROPS. Maintain it and be familiar with its use.
  • Page 24: Maintenance Safety

    June 2021© New Holland G6035 Series ROPS Cab Operation Manual Safe Operation on Rough Terrain 1. Drive the mower slowly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.
  • Page 25 3. New ROPS decals and mower decals are available from your mower dealer. ROPS Safety 1. Install the ROPS in accordance with Tektite mounting instructions. Failure to do so may affect the ROPS ability to withstand a roll over. 2. If the ROPS is subjected to alteration, structural damage or involved in an over turn accident, the entire structure must be replaced.
  • Page 26 June 2021© New Holland G6035 Series ROPS Cab Operation Manual Operating Instructions Important The following section locates, identifies and briefly describes the functions of all cab controls. All operators should familiarize themselves with control location and function prior to operating the mower.
  • Page 27 June 2021© New Holland G6035 Series ROPS Cab Operation Manual High position: On Note: indicator light activates when wiper is on. 3. Front Work Light Rocker Switch (optional) Low position: Off High position: On Note: indicator light activates when work lights are on.
  • Page 28 Cab Circuit Protection The Tektite ROPS cab is wired to provide maximum protection against accidental battery rundown and circuit overload. A relay in the cab is ignition activated and prevents the operator from accidentally leaving fan motors, lights on after turning the tractor off and leaving for the day.
  • Page 29 Daryl Furkalo 2017-07-19 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X =...
  • Page 30 Imp. Daryl Furkalo 2013-09-23 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 31 Imp. Daryl Furkalo 2013-09-23 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 32 Imp. Daryl Furkalo 2011-10-11 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = ± 1/16"...
  • Page 33 Imp. Daryl Furkalo 2011-10-11 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = ± 1/16"...
  • Page 34 Imp. Daryl Furkalo 2014-12-03 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 35 Imp. Daryl Furkalo 2014-01-02 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 36 Imp. Daryl Furkalo 2014-12-12 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 37 Imp. Daryl Furkalo 2014-09-17 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 38 Imp. Daryl Furkalo 2014-02-05 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 39 Imp. Daryl Furkalo 2009-03-09 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = ± 1/16"...
  • Page 40: Roof Assembly

    Imp. Daryl Furkalo 2013-02-01 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 41 Imp. Daryl Furkalo 2013-07-04 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X = 1/16"...
  • Page 42: Accessories Assembly

    Daryl Furkalo 2016-11-23 transmitted. The material remains the property of specified Tektite and shall be returned upon request. The Checked By: Date: Size: material may not be reproduced or disclosed to third X.X =...

This manual is also suitable for:

New holland g6030New holland 6035