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Constructor DEXION SAT. 0812. LTH User Manual

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A Member of the Constructor Group
DEXION/CONSTRUCTOR PALLET SHUTTLE
User Manual
Author: KOTHES / Florin Neacsu
English
Issue: 26.03.2014

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Summary of Contents for Constructor DEXION SAT. 0812. LTH

  • Page 1 A Member of the Constructor Group DEXION/CONSTRUCTOR PALLET SHUTTLE User Manual Author: KOTHES / Florin Neacsu English Issue: 26.03.2014...
  • Page 2 Issue: 26.03.2014 Read the manual before performing any operation! SC Dexion Storage Solutions SRL Str. Campului nr. 1A, Rasnov Jud. Brasov, cod 505400 Phone: +40 372 683 400 Fax: +40 372 683 499 Email: office@dexion.ro Internet: www.dexion.ro DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 3 Its use for any other purpose is forbidden without the written consent in this respect by Dexion Storage Solutions SRL. Customer service Phone: +40 372 683 400 E-Mail: office@dexion.ro DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 4: Table Of Contents

    ..........................51 ONNECTIONS AND INTERFACES ............................ 51 HE MODES OF OPERATION TRANSPORT AND STORAGE ..........................52 ..................52 AFETY INDICATIONS REGARDING TRANSPORT AND STORAGE ................................53 ELIVERY 4.2.1 Mode of delivery ............................53 4.2.2 Marking symbols ............................54 DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 5 Use of the rescue vehicle ..........................91 ..............91 EASURES TO BE TAKEN SUBSEQUENTLY TO THE REMEDIATION OF FAILURES DISMANTLING AND WASTE DISPOSAL ....................... 92 ..............92 AFETY INDICATIONS REGARDING THE DISMANTLING AND WASTE DISPOSAL ..............................92 ISMANTLING ..............................93 ASTE DISPOSAL DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 6 10.1 ..............................94 IMENSION LIST 10.2 ............................. 94 IMENSIONS AND WEIGHT 10.3 ............................94 ONNECTION VALUES 10.4 .............................. 95 ONDITIONS OF USE 10.5 ................................95 MISSIONS 10.6 ............................95 ERFORMANCE VALUES 10.7 ............................. 96 HE IDENTIFICATION PLATE DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 7: Overview

    1100 SAT. 1112. LTH 1500 1100 1200 SAT. 1165. LTH 1500 1165 1165 SAT. 1210. LTH 1500 1220 1016 SAT. 1212. LTH 1500 1200 1200 SAT. 4840. LTH 1500 1220 1016 SAT. 4848. LTH 1500 1016 1220 DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 8 Rescue vehicle for the pallet shuttle blocked in a channeled storage  Warming unit maintain functioning temperature of the pallet shuttle, in the freezer storage during the charging operations.  Resting Station for the Pallet Shuttle to be placed when not used. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 9: Safety

    Such safety indications are included instructions for operation in the instructions for operation in order not to discontinue the information flow throughout the performance of the operation. The above mentioned signaling words are used. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 10 References to chapters from the present manual and accompanying documents List without a preset order Control actuators (for ex. The buttons, the switches), [button] indicating elements (for ex. Signaling lamps) Elements on the display (for ex. Control zones, "Display" setting of buttons with functions) DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 11: Intended Use

    The compliance with all the specifications outlined in this manual, is also considered to be usage according to its destination. Any use outside its specified destination or use of any other nature is considered to be a misuse. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 12 Do not place the pallet shuttle in the proximity of radiation sources. These may affect the mode of operation of the pallet shuttle. Do not use the pallet shuttle with damaged or shunted sensors. Do not climb on the racking system. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 13: The Working Zone And The Hazard Zone

    During the use of the pallet shuttle, it is forbidden for persons to stand in the channeled storage (hazard zone). This can only be operated from the cabin of the forklift. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 14: Safety Devices

    The error message must be reset from the remote control by the Illustration 3: The emergency „alarm display“ menu, in order to restart the machine. stop button DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 15 As soon as the inductive switch is operated, the pallet shuttle is stopped. Both safety devices Illustration 7: The distance are placed on the left side of the pallet shuttle (on the front measurement laser and rear side). DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 16 Illustration 9: The positioning pallet shuttle is lifted to a higher level, the inventory may laser continue. The accuracy of the inventory depends on the state of the pallets. Missing bottom boards may result in an erroneous inventory. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 17 Detection of the position of the lift device The end positions of the lifting movement are monitored by means of the magnetic switches (fig. 11/1). Illustration 11: Detection of the position of the lifting movement DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 18 The positioning wheels are adjusted by the manufacturer according to the channeled storage at the moment of the startup. Illustration 14: The positioning wheels DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 19: Safety Markings

    The access of unauthorized persons is strictly forbidden Only authorized persons are allowed in the hazard zone. Electricity Attention! Danger caused by electricity and live parts! Only qualified electricians are allowed to work on parts marked with such signs. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 20 The abutting sign indicates the correct manner of work with the lithium-ion battery. Subsequently to the receipt, the battery must be checked out by the shock watch indicator. The lithium-ion battery must only be placed in the pallet shuttle after a positive checkout. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 21: Ensure Against Accidental Restart

    The machine is designed according to state of the art techniques and actual safety requirements. But in spite of this, certain risks remain and shall be treated with attention. The remaining risks are listed as follows, and the conduct and measures resulting from these. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 22: Main Risks At Working Place

    (for example the forklift driver). The specified individual protective equipment shall be worn while performing any work on the machine. The indication signs from the machine and within the working area must be complied with. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 23 10 cm in order to ensure proper ventilation. The works must only be performed by specialized personnel. Comply with all the safety indications on the machine. The personnel must be periodically trained. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 24 Always wear individual protective equipment. The works must be performed only by qualified personnel. Comply with the warning indications on the pallet shuttle. The personnel must be periodically trained. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 25 Broken, deteriorated parts or parts no longer functioning perfectly must be immediately replaced. It is forbidden the use of the machine with a defect or with very dirty sensor system in a racking system / channeled storage. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 26: Danger Caused By Electricity

    Works at the electrical installation of the live parts of the charging station must be performed only by specialized personnel (Dexion / Constructor Service Personnel). DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 27 Prior to performing maintenance works at the charging station, the plug must be removed from the socket. Do not use a cleaning device with water under pressure to clean the machine and the corresponding charging station. The personnel must be trained periodically. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 28: Danger Generated By The Movements Of The Machine

    The works can only be performed by the service personnel of the manufacturer. The individual equipment prescribed must be worn during any operations. Comply with all warning indications existing on the machine. The personnel must be periodically trained. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 29 The works can only be performed by specialized personnel. The individual equipment indicated, must be worn during any works. Comply with all the warning indications existing on the machine. The personnel must be periodically trained. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 30: Danger Due To Fire And Explosions

    It is forbidden to place, store and use the machine in zones with risk of explosion. The machine is not homologated for zones with risk of explosion DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 31: Danger By Radiation

    WARNING! Eye injury by laser radiation! Laser radiations may cause irreversible damage to the eyes. Do not look directly towards the positioning laser, the pallet detection laser, the distance measurement laser, and the optical barrier for persons. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 32: Danger Generated By High Temperatures

    (forklift) by the driver, with the help of the remote control. It must be ensured that the remote control does not get in contact with water or other liquids. Comply with the inspection and revision intervals. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 33 Do not bring liquids into the storage. Always place the merchandise in centered position in the channeled storage at their insertion in the storage. Always use one single pallet shuttle on one level of the channeled storage. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 34: Conduct In Case Of Danger

    The first-aid devices (first-aid boxes, blankets etc.) and fire extinguishing devices must be kept functional and easily accessible. The personnel must be trained regarding first aid and rescue devices. The access routes for rescue vehicles must be kept free DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 35: Responsibility Of The User

    The machine is used in the commercial field. Due to this reason, the user user is liable for legal obligations regarding labor protection. With the exception of the safety indications in this manual, safety, work protection and environment protection dispositions in force for this field, must be complied with. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 36: Requirements For The Personnel

    All activities must be performed exclusively by a trained personnel. Unqualified personnel must be kept away from the hazard zone. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 37 The following qualifications of the personnel are mentioned in this manual, for various fields of activity: Dexion / Constructor service personnel Certain works can only be performed by the assembly and service personnel of the manufacturer respectively of the provider.

  • Page 38: The Individual Protective Equipment

    Protective gloves serve for the protection of hands against friction, scratches, stings, or deep wounds, as well as against accidental touch of hot objects. Protective footwear Protective footwear protects the feet against crushing, objects falling from height and against slipping. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 39: Spare Parts

    By using wrong or deficient spare parts risks may be created for the personnel as well as damages, malfunction or breakdown. Use only original parts provided by Dexion / Constructor or spare parts homologated by Dexion / Constructor. For additional information please refer to our service department.

  • Page 40: Description Of The Operation Mode

    Along the rail system placed under the storage place for the pallets (stored merchandise) the pallet shuttle may run freely horizontally along the entire length of the channel in order to perform all necessary operations. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 41: Description Of The Assemblies

    At an operating tension of 22,8 V the pallet shuttle does not take commands from the remote control withdrawing automatically in the takeover position at the starting point of the channeled storage. Subsequently to this, the pallet shuttle shuts down automatically. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 42: The Warming Unit (The Red Box)

    The driving unit is placed underneath the protective enclosure of the pallet shuttle. The enclosure can only be opened by the Dexion / Constructor service personnel. The engine powers a shaft that at its turn powers the propulsion rollers. The engine is restrained. The drive rollers are blocked in shut down mode and the pallet shuttle cannot be moved.

  • Page 43: The Remote Control

    (the number and the weight of the pallets) depends on each order and it is displayed on the Loading Signs. At the beginning and at the end points of a channeled storage, there are end stoppers limiting the movement of the pallet shuttle. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 44: Display And Operating Elements

    The error message must be reset from the remote control by the „alarm display“ menu in order to restart the machine. Illustration 22: The emergency stop button DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 45: The Remote Control

    State LED (illuminates when the remote control is turned on) [F] button for adjustment (only for the manufacturer) The [MENU] button to enter the menu LED for the display of the selected pallet shuttle. The [STOP] button to stop the movement in automatic mode DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 46 [BKW] button for the movement in backwards direction of the pallet shuttle. The [UP] button for the manual lifting on the lifting mechanism. The [DOWN] button for manual descent of the lifting mechanism DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 47 [BKW] + [DOWN] for fast backwards movement of the pallet shuttle Other buttons Button Function The [MENU] button to select the menu The [F] for the programming of the remote control (accesible only for the manufacturer) DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 48 The operation menu can be accessed by the [MENU] button. By the [FWD] resp. [BKW] buttons individual menus can be accessed. For the selection of a menu or confirmation of a selection the [MENU] is used. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 49 20 mm and 150 mm. Read pallets This menu serves for knowing the number pallets channeled storage respectively in which the pallet shuttle is used. Exit menu This point serves to exit the menu by the [MENU] button . DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 50: The "Lithium Power On/Off "Button

    The charging status of the battery is indicated by three LEDs on the front side of the charging device (fig. 27/2) during the charging process Illustration 27: The on/off button at the charging station DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 51: Connections And Interfaces

    In the manual mode of operation the safety devices of the pallet shuttle are not functional. Due to this reason attention must be paid while operating in manual mode. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 52: Transport And Storage

    (for example forklift driver). The specified individual protective equipment must be worn during all operations performed at the machine. All warnings signs on the machine and in the work area must be complied with. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 53: Delivery

    The pallet shuttle can only be transported when the forks are placed in the transportation supports. With the help of the guides, the pallet shuttle is secured preventing the lateral slipping from the plant transportation equipment. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 54: Marking Symbols

    The parts to be transported can be transported with the help of a forklift forklift under the following conditions: The forklift must be dimensioned for the transported parts. The guiding rails on the frame must be used. The length of the forks must be of at least 1400 mm DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 55: Storage Of Packages

    If there are visible damages caused by the transportation, proceed as follows: Do not accept the delivery or receive the delivery with objections. Record the damages on the transport documentation or on the delivery note. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 56: Unpacking The Pallet Shuttle And Its Positioning On Two Wooden Beams

    1. The transportation box must be stored in a proper place Illustration 30: The transportation box 2. Open the transportation box. Illustration 31: Opened transportation box DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 57 Illustration 34: Transportation of the pallet shuttle 6. Place the pallet shuttle on two wooden beams (fig. 35/1). Ensure that the pallet shuttle is centered and the supports for the forklift forks are not covered. Illustration 35: Placement of the pallet shuttle DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 58 8. Unscrew (fig. 37/1) the eye bolts on the rear and front side of the pallet shuttle. 9. Insert the caps in the threated holes in order to avoid dirt accumulation Illustration 37: Unscrewing of the eye bolts DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 59: Assembling, Installation And The First Start Up

    (maximum bearing strength of the entire system in case of maximum load) The dimensions (length, width, height) of the racking system / channeled storage or of the rail system must be suitable for the use of the machine. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 60: Check If The Racking System Is Assembled Correctly

    Issue: 26.03.2014 ASSEMBLING, INSTALLATION AND THE FIRST START-UP 5.3 Check if the racking system is assembled correctly The personnel: The Dexion / Constructor service personnel The forklift driver (trained user) Protective equipment (the local rules are applicable also): Protective clothing...

  • Page 61: Charging Of The Lithium-Ion Battery And Of The Remote Control

    5,5 hours. The personnel: The forklift driver (trained user) Protective equipment (the local rules are applicable also): Protective clothing Protective footwear 1. Unpacking of the lithium-ion battery 2. The lithium-ion battery must be checked for deteriorations DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 62 If the lithium-ion battery is removed during the charging process, the battery may deteriorate. Remove the lithium-ion battery from the charging station only after this was disconnected by means of the on/off switch. Turn off the charging station by means of the on/off button subsequently to the charging process. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 63 Protective equipment (the local rules are applicable also): Protective clothing Protective footwear 1. Connect the charging cable to the remote control (fig. 43/1). 2. Connect the charger to a socket 120/230-V (fig. 43/2). Illustration 43: Charging of the remote control DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 64: Insertion Of The Lithium-Ion Battery In The Pallet Shuttle

    Start up During the charging process of the lithium-ion battery, the pallet shuttle must be placed on two wooden beams. Before placing the pallet shuttle in the channeled storage, it must be turned on, on the wooden beams. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 65 3. Insert the forks of the forklift in the transport supports of the pallet shuttle 46). Illustration 46: Lifting of the pallet shuttle 4. Lifting of the pallet shuttle (fig. 47). Illustration 47: Lifting of the pallet shuttle DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 66: Checkouts At The First Start Up

    Check if the lithium-ion accumulator is completely charged prior to the first use. Check if the remote control works correctly. Check if the pallet shuttle is controlled correctly. Check if the end stoppers are assembled correctly DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 67: Use

    The command of the machine is performed mainly from a plant transportation equipment (forklift) by a driver with the help of a remote control. Ensure that the remote control has no contact with water or with other liquids. Comply with the inspection and revision intervals. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 68: Shut Down In Case Of Emergency

    Start up During the charging process of the lithium-ion battery, the pallet shuttle must be placed on two wooden beams. Before placing the pallet shuttle in the channeled storage, it must be turned on, on the wooden beams. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 69 3. Insert the forks of the forklift in the transportation supports of the pallet shuttle (fig. 51). Illustration 51: Lifting of the pallet shuttle 4. Lifting of the pallet shuttle (fig. 52). Illustration 52: Lifting of the pallet shuttle DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 70: Operation By Means Of The Remote Control

    1. Select the desired pallet shuttle by using the [1]–[4] buttons (fig. 54/1–4) ð if a pallet shuttle was selected, that particular LED on the upper side of the pallet shuttle displays a light. Illustration 54: Selection of the channel DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 71 ð The pallet shuttle takes each pallet to the end of the channeled storage. When the operation is concluded the pallet shuttle returns to take over position at the beginning of the channeled storage. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 72 2. Drive the forklift to the channeled storage and lift the pallet. ð the pallet shuttle runs back to take over position and the work operation is concluded Illustration 58: lifting of the pallet DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 73: Performing Work In Manual Mode

    6.5.2 Performing work in manual mode 6.5.2.1 Selection of the pallet shuttle Each pallet shuttle bears a number on the front or rear side. Through that number, the corresponding pallet shuttle can be selected on the remote control. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 74 - The forklift driver (trained user) 1. Keep pressed the [FWD] button (fig. 61/2), in order to move the pallet shuttle forward. 2. Keep pressed the [BKW] button (fig. 61/4), in order to move the pallet shuttle backwards. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 75: Perform Inventory

    ð The selected pallet shuttle is presently running towards the end of the channeled storage and counts the pallets in the storage. The number of pallets is listed on the display. 4. Exit that particular menu by using the [MENU] button. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 76: Read Status

    1. Push the [MENU] button on the remote control. 2. Select „Write Distance“ menu by using the [UP]/[DOWN] buttons. 3. Confirm the selection by using the [MENU] button. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 77: Reading Missions

    ð The number of operation cycles (missions) is listed on the display. 4. Exit that particular menu by using the [MENU] button. 6.5.7 Reading data By means of this menu operating data regarding the pallet shuttle can be read (including the state of charge). DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 78: Charging Of The Lithium-Ion Battery

    1. Take the pallet shuttle to take over position in the channeled storage. 2. Insert the forks of the forklift in the transportation supports of the pallet shuttle and lift it (fig. 62) Illustration 62: lifting of the pallet shuttle DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 79 5. Push the [Lithium Power ON/OFF] lighted button on the pallet shuttle and keep pushed for 5 seconds together with the [Start] button. ð the Pallet shuttle is turned on and the [Lithium Power ON/OFF] lighted button displays continuous green light. DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 80 Remove the lithium-ion battery from the charging station only after disconnection using the on/off button. Turn off the charging station by means of the on/off switch subsequently to the charging process. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 81: Charging Of The Remote Control

    Protective equipment (the local rules are applicable also): Protective clothing Protective footwear 1. Connect the charging cable to the remote control (fig. 69/1). 2. Connect the charger to a 120/230-V socket (fig. 69/2). Illustration 69: Charging of the remote control DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 82: Turning Off The Pallet Shuttle

    “ on page 78). 7. Possibly charge the remote control (Ä chapter 6.7 „charging of the remote control“ on page 81). Illustration 73: Turn off of the pallet shuttle The remote control turns off automatically after 3 minutes. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 83: Maintenance

    Ensure that there are no people standing in the hazard zone. o Ensure that all enclosures and safety devices have been mounted and they function properly. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 84: The Maintenance Plan

    If during regular inspections increased wear can be seen than you need to shorten the required maintenance intervals according to the grade of wear and tear. If you have doubt regarding the works and the maintenance intervals, contact the service department at Dexion / Constructor. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 85: Maintenance Works

    Protective equipment (the local rules are applicable also): Protective clothing Protective gloves Protective footwear Materials: Antistatic cloth Conditions: The pallet shuttle is turned off. 1. Clean the distance measurement laser with an antistatic cloth. Illustration 74: The distance measurement laser DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 86 2. Clean the positioning laser with an antistatic cloth. Illustration 75: Positioning laser 3. Clean the optical barrier for persons with an antistatic cloth. Illustration 76: Optical barrier for persons 4. Clean the pallet detection laser with an antistatic cloth. Illustration 77: Pallet detection laser DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 87: Cleaning Of The Charging Station

    2. Clean the working area and the possible materials such as liquids, processing materials or other ones similar to these. 3. Ensure the perfect functioning of the safety devices of the pallet shuttle. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 88: Failures

    If there are any doubts please refer to the trained users or the Dexion / Constructor service department. Before resuming the functioning you must comply with the following: o Ensure that all remediation works had been performed according to the instructions and indications from this guide.

  • Page 89: Handling Errors

    4. Remediate the defect. 5. In case the failure cannot be remediated, address to the Dexion / Constructor Service Department. The list of failures and persons entitled to remediate the defect 8.4 List of failures...

  • Page 90: Remediation Of Failures

    1. Push the [MENU] button on the remote control. 2. By means of the [UP]/[DOWN] buttons select the "Read Alarms" menu . 3. Confirm the selection by pressing the [MENU] button. ð the current error message is listed on the display. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 91: Use Of The Rescue Vehicle

    1. Reset the emergency stop button. 2. Cancel the error on the remote control. 3. Ensure that there are no persons standing in the hazard zone. 4. Start according indications from “Operation" chapter. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 92: Dismantling And Waste Disposal

    Consider the own weight of the parts that can be lifted. Use lift devices if necessary. Ensure the parts against falling or collapsing For any doubts contact the Dexion / Constructor Service Department. 9.2 Dismantling Prior to starting the dismantling: Turn off the machine and secure it against accidental restart.

  • Page 93: Waste Disposal

    In case there is no returning convention on elimination of waste, take the disassembled parts to recycling. Metals to metal centers. Take the plastic elements to the recycling centers. Eliminate the remaining components grouped depending on the structure of the material. DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 94: Technical Information

    Tension of the charging device 240 V AC Network frequency 50 Hz The remote control Indication Value Unit Capacity of the batery 500 mAh Own TX consumption 55 mA Own RX consumption 50 mA Protection class IP 65 DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 95: Conditions Of Use

    Maximum speed with load 63 – 66 m/min Maximum speed without load Number of battery charging cycles min. 900 Motor performance values Indication Value Unit Power of the driving gear 700 W Power of the lift gear 400 W DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 96: The Identification Plate

    Running time of the pallet shuttle 10/12/16 h lithium-ion battery 10.7 The identification plate The identification plate is located on the pallet shuttle carcass and it contains the following information: Manufacturer Type Illustration 80: The assembly platen DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 97 Issue: 26.03.2014 ANNEX Annex DEXION/CONSTRUCTOR PALLET SHUTTLE...
  • Page 98 Issue: 26.03.2014 ANNEX Contents of the annex: DELIVERED DOCUMENTS ........................... 99 ........................ 100 OCUMENTS OF THE CHARGING STATION LIST OF DIMENSIONS ............................101 ELECTRICAL SCHEME ............................102 DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 99: Delivered Documents

    Issue: 26.03.2014 DELIVERED DOCUMENTS A. Delivered documents 1. Detailed User Manual for Shuttle (from Automha inside the delivery box) DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 100: Documents Of The Charging Station

    Issue: 26.03.2014 DELIVERED DOCUMENTS Documents of the charging station DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 101: List Of Dimensions

    (kg) (mm) (mm) (mm) SAT.0812.ST.LTH 1500 1200 SAT.1210.ST.LTH 1500 1200 1000 1298 SAT.1012.ST.LTH 1500 1000 1200 1078 SAT.1111.ST.LTH 1500 1100 1100 1178 SAT.1112.ST.LTH 1500 1100 1200 1178 SAT.1165.ST.LTH 1500 1165 1165 1143 SAT.1212.ST.LTH 1500 1200 1200 1298 DEXION/CONSTRUCTOR PALLET SHUTTLE...

  • Page 102: Electrical Scheme

    Issue: 26.03.2014 ELECTRICAL SCHEME C. Electrical scheme DEXION/CONSTRUCTOR PALLET SHUTTLE...
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  • Page 112 Issue: 26.03.2014 Last page SC Dexion Storage Solutions SRL Str. Campului nr. 1A, Rasnov Jud. Brasov, cod 505400 T +40 372 683 400 F +40 372 683 499 office@dexion.ro www.dexion.ro DEXION/CONSTRUCTOR PALLET SHUTTLE...

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