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TrafFix Scorpion II METRO Slim Assembly Manual And Mounting Instruction Manual

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Scorpion II® METRO Slim Truck Mounted Attenuator
Assembly Manual and Mounting Instruction Guide
(For Model: Scorpion II®METRO Slim 10000 Series TMA)
160 Avenida La Pata
San Clemente, CA 92673
P/N 13091 Rev A Dated 05/12/2023 1

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  • Page 1 Scorpion II® METRO Slim Truck Mounted Attenuator Assembly Manual and Mounting Instruction Guide (For Model: Scorpion II®METRO Slim 10000 Series TMA) 160 Avenida La Pata San Clemente, CA 92673 P/N 13091 Rev A Dated 05/12/2023 1...
  • Page 2 This Page is Intentionally Left Blank P/N 13091 Rev A Dated 05/12/2023 i...
  • Page 3 (Pg.41). Proper Installation of the Scorpion II Metro Slim TMA is essential for proper performance of the system. For this reason, contacting a qualified TrafFix Devices, Inc. Attenuator Installer for assistance in mounting the system is recommended.

  • Page 4: Table Of Contents

    Safety Instructions & Precautions…………………………………………………………………………. Notes………………………………………...…………………………………………………………………………. TMA Metro Slim Parts List- Major Components……………………………………………………... 6 -7 Section 2 Assembly of Scorpion II Metro Slim TMA.…………………………………………………………….… Recommended* Assembly Tools…………………..………………………………….………………..Pre-Assembly Checklist/Scorpion II Metro Slim Registration……………………………...….. Remove Packaging/Tail Light & Side Marker Light Inspection……………….…………..11-12 Metro Slim TMA Assembly Overview ……………………...………………………………..……..…..

  • Page 5: Limitations And Warnings

    Slim Truck Mounted Attenuator (TMA) system was tested to meet the safety evaluation guide- lines of MASH. The Scorpion II Metro Slim has been tested at TL-2 PLUS 80 km/h speed con- ditions. These tests are intended to evaluate product performance by simulating those impacts outlined by MASH involving a range of vehicles on the roadways.

  • Page 6: Operating Instructions

    Operating Instructions Proper Operation includes knowledge of TMA use in Work Zones, both Moving and Stationary, including the proper spacing, to allow for “roll-ahead”. Before use, the Operator should have prior knowledge/ discussion of the Work Zone in which the TMA will be deployed and that the TMA model used has been tested and passed to Test Level 2 PLUS, 80 kph.
  • Page 7 To Raise (“Store”) the Unit for Transport 1. Ensure that both the truck bed and area above the rear of the host vehicle is clear. 2. Locate the desired controller, either the in-cab controller (if installed) or the rear plug-in controller.

  • Page 8: Safety Instructions & Precautions

    SAFETY INSTRUCTIONS & PRECAUTIONS A. Before attempting to install or operate the Scorpion II Metro Slim TMA this manual should be read and understood. Those areas with warnings or cautions should be carefully followed. B. Before raising or lowering the TMA the operator should check that the area around the TMA is clear and that personnel are not in or near the area.

  • Page 9: Notes

    Notes: P/N 13091 Rev A Dated 05/12/2023 5...

  • Page 10: Tma Metro Slim Parts List- Major Components

    P/N 13091 Rev A Dated 05/12/2023 6...
  • Page 11 Scorpion II Metro Slim TMA Parts List - Major Components Item # Part # Item Description QTY/TMA Cartridge Tube Assy, LH, Includes: C-Tape, Warning Labels, Side Marker Bracket 10100L-Metro-HPP-KIT Installed Cartridge Tube Assy, RH, Includes: C-Tape, Warning Labels, Side Marker Bracket...

  • Page 12: Assembly Of Scorpion Ii Metro Slim Tma

    Assembly of Scorpion II Metro Slim TMA Module ES Module CS Module AS P/N 13091 Rev A Dated 05/12/2023 8...

  • Page 13: Recommended* Assembly Tools

    If there is anything missing or not complete, contact a TrafFix Devices representative as soon as possible. 3. WARNING: TOP HEAVY– Indicates to move pallets with extreme caution. The use of a forklift is preferred when handling pallets.

  • Page 14: Pre-Assembly Checklist/Scorpion Ii Metro Slim Registration

    Initial Inspection: Compare the Packing List with the original order to ensure all items have been delivered. Should any damage be found, or any items missing, contact the freight company as well as a TrafFix Devices representative as soon as possible.

  • Page 15: Remove Packaging/Tail Light & Side Marker Light Inspection

    Removing Packaging for Inspection 2. Observe the warning signs before unwrapping. Module AS • Remove plastic wrap and cardboard with utility knife. *Be careful not to cut any wires or parts. P/N 13091 Rev A Dated 05/12/2023 11...
  • Page 16 Unwrap and Inspect: Tail Lighting and Side Marker Lights 3. Remove all cardboard from lights and inspect for damage. Side Marker: Tail Lighting: P/N 13091 Rev A Dated 05/12/2023 12...

  • Page 17: Metro Slim Tma Assembly Overview

    Metro Slim TMA Assembly Overview 1. Cut and remove Steel bands from the TMA. 2. Remove Module AS from the pallet and open the box. 3. Remove Any Loose parts from on top of the Modules. 4. Remove Module CS from the TMA and set it aside. 5.
  • Page 18 Metro Slim TMA Assembly Overview 6. Lift the TMA off the pallet using a forklift with card- board on the forks. 7. Remove mounting brackets from the pallet. 8. Reposition the TMA on the edge of the pallet. 9. Lower drop jacks so that the yellow paint is not showing. 10.

  • Page 19: Metro Slim Tma Assembly

    Metro Slim TMA Assembly 1. Cut the Steel bands that are holding the components to the TMA. One person should be holding the components in place, while another person cuts the bands. WARNING: Watch for falling components when cutting the Steel Bands. Remove the components and the cardboard from the top of the TMA.
  • Page 20 Metro Slim TMA Assembly 1. Cut and remove the steel bands that hold the TMA to the pallet. Steel Bands 2. To prevent paint from getting damaged, place a piece of cardboard on the blades of the forklift. Use the forklift to lift the TMA diaphragm off the pallet.
  • Page 21 Metro Slim TMA Assembly 4. Position the TMA on the edge of the pallet then slowly start lowering the TMA. 5. Once the drop jacks can safely be reached, do not lower the TMA any further. Extend the drop jacks so that the yellow painted edge is aligned with the bottom of the drop jack mounting bracket.
  • Page 22 Metro Slim TMA Assembly 6. Lower the crank jacks until the TMA is just off the ground enough to fit the forks under. Lift the TMA until it is level to the drop jacks previously extended. 7. Finish extending the crank jacks until the TMA is no longer supported by the fork lift. 8.
  • Page 23 Metro Slim TMA Assembly 9. Remove the 4 inboard 3/4” fasteners from the rear of the TMA using an impact gun. 9. Install the top 4” x 4” angle using two of the 3/4” fasteners. Pull up on the angle when tightening to make it flush with the top of the diaphragm.

  • Page 24: Module Cs Installation

    Module CS Installation 1. Lift Module CS into position on the TMA. 2. Secure Module CS with washers and Button head bolts. Use grease on all bolts and tighten to a minimum of 20 ft-lbs. Appropriate to use either a Ratchet and Socket or Impact Wrench when tightening bolts.

  • Page 25: Module As Installation

    1. Lift Module AS into position on the TMA and secure with bolts and washers. Use grease on all bolts and tighten to a minimum of 20 ft-lbs. Appropriate to use either a Ratchet and Socket or Impact Wrench when tightening bolts. Completed Assembly of Scorpion II Metro Slim P/N 13091 Rev A Dated 05/12/2023 21...

  • Page 26: Hydraulic Pump Assembly/Parts List

    Hydraulic Pump Assembly 1. Fill the reservoir on the hydraulic pump with 11 liters of Automatic Transmission Fluid (ATF) and attach the electrical wires (minimum gauge size of #1 battery cable for both the positive and negative hydraulic motor connections) to the motor cables. Push the “up” button on the yellow controller to raise the TMA to its stored position.
  • Page 27 Hydraulic Pump Parts List Item # Part # Item Description QTY/TMA 11011 24 Volt Motor w/ Hydraulic Pump - Complete 11020-24 Valve w/ 24V Coil, controls "up" 11021-24 Valve w/ 24V Coil, controls "down" 11025 24 Volt Solenoid 11012NJ-CAP Filler Cap for TMA Motor P/N 13091 Rev A Dated 05/12/2023 23...

  • Page 28: Standard Truck Mounting Installation

    Standard Truck Mounting Installation Flat Bed Mount Fast Trak Swift Connect Mount P/N 13091 Rev A Dated 05/12/2023 24...
  • Page 29 P/N 13091 Rev A Dated 05/12/2023 25...

  • Page 30: Standard Flatbed Truck Mounting Installation

    Standard Flatbed Truck Mounting Installation Truck Installation Before attempting to install the TMA to a host vehicle truck, ensure that the truck meets the following criteria: Truck weight specifications vary from country to country but, it is recommended that the truck has a curb weight of 3300 kg minimum.
  • Page 31 3. With the assembled TMA in the deployed position, deploy and adjust all four jacks on a flat-leveled surface (shown in the figure below) to a height that measures approximately 360 mm– 375 mm from the underside of the TMA to the flat surface.
  • Page 32 5. After proper confirmation of the backing plate being level and 90° to the horizontal surface, deploy the drops jacks and unbolt the TMA from the backing plate that is already tacked onto the host vehicle. Fully weld the backing plate on both the inside and outside of the frame rails.
  • Page 33 7. Weld the angles in place at the rear of the angle. Refer to the figure below for proper welding locations. (DRIVER SIDE) 8. Install the lower bottom angle (P/N: 10356) and fully weld the angle in place. Refer to the following figure for proper welding locations.

  • Page 34: Installing The Fast-Trak Swiftconnect™ To The Tma

    Installing the Fast-Trak SwiftConnect™ for the Scorpion Truck Mounted Attenuator (TMA) (Follow the Directions for the Configuration received) * 6” is the maximum allowable extension for the Metro Slim TMA Configuration 1 TRUCK FRAME RAILS Mounting Plate w/ Traks P/N 11141 Round Retainer Locking Pin P/N 12058...

  • Page 35: Fast-Trak Swiftconnect™ Configuration 1

    Fast-Trak SwiftConnect Configuration 1 ™ (Configuration 1 is for trucks where the back end of the truck has no plate and only the truck frame rails are exposed.) Adding ballast can affect the truck bed height, so it is advisable to ballast the truck before attaching the TMA. Check the truck frame to make sure that it is structurally sound and not rusted.
  • Page 36 Rear Plate and Frame Rails will vary Truck Mount Plate Truck Mount Frame depending on height of frame rails (Rear Plate) Height from the Truck Weld Truck Mount Be sure that Truck Mount Mount Frame to the Frame to Truck Mount Plate is welded 90 degrees ground.

  • Page 37: Exploded View

    Fast-Trak SwiftConnect Configuration 2 ™ Truck Side Traks and Angles 4” X 9” Steel Angle, Left TRUCK FRAME RAILS P/N 10355 Mounting Trak, LH P/N 11146L Hitch T-Pin P/N 10934-FTSC 4” X 9” Steel Angle, Right P/N 10354 Round Retainer Fast Trak Locking Pin ASSEMBLED VIEW...

  • Page 38: Fast-Trak Swiftconnect™ Configuration 3

    Fast-Trak SwiftConnect Configuration 3 ™ Truck Side Traks, Plate, and Angles 4” X 9” Steel Angle, Left TRUCK FRAME RAILS P/N 10355 Mounting Plate w/ Traks P/N 11141 Hitch T-Pin P/N 10934-FTSC 4” X 9” Steel Angle, Right P/N 10354 Fast Trak Swift Connect Round Retainer...
  • Page 39 Figure 6: Display of Fast-Trak Swift Connect mounted onto TMA This is what the TMA should look like when it is not installed onto a Truck, see Figure 6. All Jacks should be deployed and secure prior to installing the TMA onto a Truck. The Truck mounting side of the TMA should be high enough such that the hooks can go over the pins on the Truck-side mount, but the Truck side should be lower than the rear of the TMA by a couple of degrees.

  • Page 40: Limited Tma Warranty

    This warranty does not extend to any failure of the Scorpion II Metro Slim TMA caused by misuse, abuse or mate- rial alteration of this product, or any negligence in connection with the installation, service, or use of this product.

  • Page 41: Metro Slim Tma Dimensions

    Scorpion II Metro SLIM TMA Dimensions P/N 13091 Rev A Dated 05/12/2023 37...
  • Page 42 P/N 13091 Rev A Dated 05/12/2023 38...
  • Page 43 P/N 13091 Rev A Dated 05/12/2023 39...
  • Page 44 P/N 13091 Rev A Dated 05/12/2023 40...

  • Page 45: Traffix Devices, Inc. Contact Information

    P/N 13091 Rev A Dated 05/12/2023 41...
  • Page 46 Notes: P/N 13091 Rev A Dated 05/12/2023 42...
  • Page 47 Notes: P/N 13091 Rev A Dated 05/12/2023 43...
  • Page 48 ScorpionHelp@traffixdevices.com (949) 361-5663 © 2023 TrafFix Devices P/N 13091 Rev A Dated 05/12/2023 44...

This manual is also suitable for:

10100r-metro-hpp-kit10100l-metro-hpp-kit

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