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Agrio MAMUT Operating Manual

Trailed sprayer
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  • Page 2: Table Of Contents

    Table of contents Introduction ......................5 General information ..................... 6 Guarantee and warranty ....................6 2.1.1 Parts not covered by the warranty .................. 6 Safety requirements ....................7 Authorised use of the machine ................... 7 Obligations of the operator ....................7 Tasks of the operator ......................
  • Page 3 5.5.4 Air-sprung steerable axle ..................... 43 5.5.6 Automatic centering of axle when reversing ............... 45 Boom ........................... 46 5.6.1 General overview ......................47 5.6.2 Boom 21 - 36m ......................49 5.6.3 Combination of foldable boom ..................50 Manual removal of the outer boom ................. 51 5.6.4 Backward boom folding ....................
  • Page 4 7.7.2 Rinsing the sprayer with the remaining spray agent in the main tank ......89 Maintenance and care of machines ..............90 Cleaning ..........................91 Washing with a pressure washer / steam cleaner ............91 Frost protection (drainage)....................91 Spray pump ........................93 8.4.1 Description of the individual pump parts ..............

  • Page 5: Introduction

    1 Introduction Dear customer, You have purchased a new MAMUT trailed sprayer that meets the latest requirements and will be a fully-fledged machine in the near future. In order to fully utilise the advantages of our trailed sprayer and to achieve maximum reliability and durability, please read these operating instructions carefully.

  • Page 6: General Information

    2 General information These operating instructions describe the operation and maintenance of the sprayer and explain how the machine can be operated safely and efficiently 2.1 Guarantee and warranty Claims for personal injury or property damage cannot be asserted if one or more of the following causes are identified: unauthorised use of the device.

  • Page 7: Safety Requirements

    3 Safety requirements 3.1 Authorised use of the machine The sprayer can only be used for agricultural work in field and vegetable cultivation, in special crops and fodder plants for the application of plant protection products and liquid fertilisers. The maximum permissible speed of the sprayer is 40 km/h. The maximum permissible speed of the sprayer with unfolded boom is 15 km/h.

  • Page 8: Safety Instructions For The Operator

    3.4 Safety instructions for the operator 3.4.1 General safety instructions - Test traffic and operational safety before each spraying season! - Observe the recommendations in this manual and the general safety and accident prevention regulations! - Observe the relevant regulations when using the machine on public roads! - The driving speed must be adapted to the driving conditions, the slope and the tank level! - The maximum permitted speed when driving with maintenance or low-pressure tyres must be adapted to the tyre manufacturer's recommendations!

  • Page 9: Use Of The Pto Shaft

    3.4.3 Use of the PTO shaft Only use the specified PTO shafts with the specified protective device. Follow the PTO shaft manufacturer's instructions in the PTO shaft manual. The protective tube and the protective funnel must not be damaged and a protective shield must be used for the tractor's shaft and the PTO shaft.

  • Page 10: Hydraulic System

    3.4.5 Hydraulic system The hydraulic system is under high pressure. Ensure that the hoses are connected correctly. When connecting the hydraulic hoses, ensure that the hydraulic system is depressurised. Before working on the hydraulic system: • Switch off the tractor engine •...

  • Page 11: Electrical System

    Instructions for dosing, application and cleaning Observe the legal regulations on plant protection! Never open a line that is pressurised. Only use original parts from AGRIO MZS s.r.o., these parts are resistant to chemical and mechanical stress. and mechanical stress.

  • Page 12: Repair And Maintenance

    3.4.10 Repair and maintenance - Regularly check that the nuts and bolts are tight and retighten them. - Dispose of oils, greases and filters properly! - Switch off the power before working on the electrical system! - If safety devices are subject to wear, they must be checked regularly and replaced in good time! - Disconnect the power supply during electric welding on the sprayer! - Do not open pressurised pipes! Depressurise with taps first! - Only hoses with an operating pressure of at least 20 bar that fulfil the required mechanical, chemical...

  • Page 13: List Of Security Labels

    3.5 List of security labels Description of the security labels BZ.1 Read the instructions for use before use. BZ.2 Switch off the motor before carrying out any repairs, adjustments or maintenance. Follow the instructions. BZ.3 Hazardous substances, vapours and gases. Do not enter the tank.
  • Page 14 BZ.6 Possibility of falling from the machine structure Keep a safe distance from the machine. BZ.7 Risk of injury. Keep a safe distance. BZ.8 Possible injuries to the upper limbs Do not touch the shearing area. BZ.9 Risk of injury. Do not touch the shearing area.
  • Page 15 BZ.11 Max. pressure in the hydraulic system BZ.12 Max. pressure in liquid distribution BZ.13 Max. PTO shaft speed and direction of rotation BZ.14 Attention; toxic material Possibility of crane attachment.
  • Page 16 Plan of the security labels BZ.7 BZ.3 BZ.3 BZ.8 BZ.9 BZ.1 BZ.2 BZ.3 BZ.4 BZ.5 BZ.6 BZ.5 BZ.7 BZ.8 BZ.9 BZ.10 BZ.11 BZ.12 BZ.14 BZ.14 BZ.4 BZ.13...

  • Page 17: Technical Data

    4 Technical data 4.1 Weights and dimensions...
  • Page 18 Attention! The tables contain possible wheel and tyre variants for Mamut sprayers. The size of the main tank and the working width of the boom have a significant influence on the total weight of the sprayer. Therefore, only use wheels that match the load capacity of your sprayer! We reserve the right to make changes due to technical developments.

  • Page 19: Technical Data Sheet

    4.2 Technical data sheet 4.2.1 Thorough data MAMUT 4000 5000 6000 6500 7000 8000 Actual volume of 4200 5250 6300 6825 7350 8440 the main tank Nominal volume of 4000 5000 6000 6500 7000 8000 the main tank Clean water tank...

  • Page 20: Technical Residual Quantity

    4.2.2 Technical residual quantity 4.2.2.1 Technical residual quantity in the tank Route description Mamut Mamut XL Flat Inclination 8.5°: Along the contour line right left Perpendicular to the contour line up the slope 20 l 20 l from the slope 10 l •...

  • Page 21: Description Of The Sprayer

    4.3 Description of the sprayer 4.3.1 Description of the construction units 1 Main tank 6 Oil pressure filter 2 Clean water tank 7 Stairs to the platform 3 Spray boom 8 Filling filter (optional) 4 Filling pump 9 Pressure gauge 5 Cover for the control panel and induction hopper (optional) 10 Parking support...
  • Page 22 1 Pneumatic valves 6 Trolley 2 Tower 7 Production nameplate 3 Air reservoir 8 Type plate for air suspension 4 Clean water tank cover 9 Energy chain 5 Storage compartment 1 pneumatic valves 7 air regulator 2 push bars for folding in and out 8 swing 3 stabilisers 9 control rods...
  • Page 23 1 main tank lids 8 external suction 2 main valve (boom) 9 non-return valve of the injector 3 regulating valve 10 injector 4 rinsing nozzles 11 main valve 5 air reservoir 12 section valve 6 TANK-Control 13 anti-slip sticker 7 non-return valve - external suction Production nameplate 1 Max.
  • Page 24 Type plate for setting the ALB controller...

  • Page 25: General Description Of The Functions Of The Sprayer

    5 General description of the functions of the sprayer 5.1 Basic description of working with the sprayer The spray pump (6) draws in the spray liquid via the suction filter (7): from the main tank (1) - when spraying b) fresh water from the external intake (3) - during filling fresh water from the clean water tank (2) - when rinsing The aspirated liquid is distributed further: a) When spraying - via 5-way pressure tap (5) (basic equipment) or via main valve (20) (TopLine...
  • Page 26 Water flow plan (basic equipment) Water flow plan (TopLine)

  • Page 27: Description Of The Operating Elements Of The Sprayer

    5.2 Description of the operating elements of the sprayer 5.2.1 Control boxes and terminals TOUCH800 LC: ONE 5.2.2 Other control units TopLine control box on the sprayer Control box in the cab TANK-Control I TANK-Control III There are detailed operating instructions for each computer or control box, which you should read carefully.

  • Page 28: Control Elements Of The Sprayer

    5.2.3 Control elements of the sprayer 5.2.3.1 Control panels - 5-way taps, TANK-Control I 1 induction hopper 5 2x pressure filters (50 and 100 mesh) 2 TANK-Control I control box 6 suction filter 3 5-way pressure tap 7 external suction 4 5-way suction tap 8 external suction tap 9 description of the functions...
  • Page 29 5.2.3.1.1 Description of the functions of the 5-way taps Pressure tap 1 spraying 2 injector (induction hopper) 3 mixing in the main tank 4 flushing the main tank Suction tap Variant I Variant II 1 closed 2 suction from the clean water tank 3 suction from the main tank 4 external suction...
  • Page 30 5.2.3.2 Operating elements for the TopLine variant with TANK-Control I 1 induction hopper 5 suction filter 2 Topline control box 6 2x pressure filters (50 and 100 meshes) 3 TANK-Control I 7 main valve 4 External filling/suction...
  • Page 31 5.2.3.2.1 Topline control box - Functional description Control box on the sprayer 1 function switcher 2 Switching the operation from cabin / sprayer 3 switching COMFORT-Terminal / manual control 4 switching the suction functions 5 switching the TANK-Stop function on and 6 switching the filling pump on and off 7 TANK-Stop 8 filling pump...
  • Page 32 5.2.3.3 Operating elements for the TopLine sprayer with TANK-Control III 1 induction hopper 4 suction filter 2 TANK-Control III 5 2x pressure filters (50 and 100 mesh) 3 external filling/suction 6 main valve...
  • Page 33 5.2.3.3.1 TANK-Control III Detailed instructions can be found in the operating instructions for TANK-Control III 5.2.3.4 Operating elements of the induction hopper 1 induction hopper 2 operating elements of the induction hopper 3 closing valve of the induction hopper 4 EasyFlow contact-free filling (optional) 5 flushing nozzle...

  • Page 34: Basic Functions Of The Sprayer

    It is possible to build the sprayer with a top or bottom hinge. Attention! With Mamut 4000, 5000, 6000, 6500 litres, the track following function only works from 18 m working width. The axle can be extendable or air-sprung and can be fitted with maintenance or low-pressure tyres of various sizes and load capacities.

  • Page 35: Pumps

    5.3.2 Pumps The choice of the size of the piston pump for spraying depends on the tank size, the working width and the maximum application rate. The pump is driven via a tractor PTO drive or hydraulically via a hydraulic motor.

  • Page 36: Brakes

    5.4 Brakes 5.4.1 Unsprung axle 5.4.1.1 Components of the brake circuit: Coupling head of the brake line yellow (1) and red (2) Brake release valve (3) Mechanical load valve (6) Brake valve (5) Quick release valve (4) Air reservoir (7) Brake cylinders 5.4.1.2 Functional description of the brake circuit - unsprung axle...
  • Page 37 Diagram of the brake circuit of an unsprung axle...

  • Page 38: Air-Sprung Axle

    5.4.2 Air-sprung axle 5.4.2.1 Components of the brake circuit: Coupling head of the brake line yellow (1) and red (2) Brake release valve (3) Pneumatic load valve (9) Equalising valve (10) Brake valve (5) Quick release valve (4) Air reservoir (13) Brake cylinders Air suspension cylinders (11) 5.4.2.2...
  • Page 39 Brake circuit of the air-sprung axle...

  • Page 40: Description Of The Axles

    9.3 tonnes at 40 km/h Basic track gauge: 1700 - 2100 mm When using ET ±75 mm, the track width can be extended from 1550-2250 mm. (MAMUT sprayer, the minimum track width is 1800 mm Axle description axle beam 2 half-axle...

  • Page 41: Unsprung Steerable Axle

    5.5.2 Unsprung steerable axle 5.5.2.1 ADR 9.3t unsprung steerable Technical data of the axles Maximum load capacity at maximum speed: 9.3 tonnes at 40 km/h Basic track width: 2000 mm Max. angle of steering: 16° Axle description The axle is controlled via a hydraulic distributor, which controls a double-acting hydraulic cylinder that rotates the half axles according to the input information from the gyroscope.
  • Page 42 If this is the case, the mechanical axle stop must be readjusted, i.e. the stop screw on the ADR axle or the stop discs of the hydraulic cylinder on the BPW axle. In addition, the axle end positions must be recalibrated. Have this carried out by an AGRIO service technician. ADR stop screw...

  • Page 43: Air-Sprung Steerable Axle

    5.5.4 Air-sprung steerable axle 5.5.4.1 ADR 9.5 t, ADR 10 t, BPW 9.4 t Technical data of the axles Load capacity at max. speed: 9.5 t, (10 t), 9.4 t at 40 km/h Basic axle track ADR: 2000 mm Basic axle track BPW: 2150 mm Axle description The axle is controlled via a hydraulic distributor, which controls a double-acting hydraulic cylinder that...
  • Page 44 5.5.5 Automatic axle steering (TRAIL-Control) The sprayer can also work with an automatically rotating axle. In this case, it is operated with a potentiometer or a gyroscope terminal on the eyelet of the drawbar and on the axle joint. The potentiometer measures the angle, which is processed electronically and controlled via electro-hydraulic valves on the steerable axle so that the sprayer automatically follows the tractor track.

  • Page 45: Automatic Centering Of Axle When Reversing

    5.5.6 Automatic centering of axle when reversing 1.1. Reaction to the reversing signal in automatic mode If you are working in automatic mode and a reverse signal has been detected, manual mode is activated, then centering of the trailed sprayer is activated, and after centering, automatic mode is activated again.

  • Page 46: Boom

    5.6 Boom The boom, a robust and lightweight spatial construction with a vertical compression suspension with a working width of 15 to 36 m, are stabilised in both planes by telescopic shock absorbers. Thanks to the suspension and inclination, the boom is reliably guided at the correct distance above the working area.

  • Page 47: General Overview

    5.6.1 General overview 1 inner boom 5 swing 2 centre boom 6 trolley 3 outer boom 7 front supports 4 tower 8 rear supports Boom lift 1 pulleys for boom lift - tower 2 boom lift main rope 3 lifting pulleys - cylinder 4 hydraulic lifting cylinder...
  • Page 48 Electric slope control 1 electric slope motor 2 hardy clutch 3 potentiometer 4 worm shaft 5 Suspension cable Hydraulic slope control 1 hydraulic cylinder 2 Potentiometer and shaft 3 Tie rods...

  • Page 49: Boom 21 - 36M

    5.6.2 Boom 21 - 36m The boom is folded out and folded in via chain rods and cranks in one working operation. 1 inner boom 4 nozzle guard plate for outer boom 2 centre boom 5 ground sensors 3 outer boom 6 nozzle guard plate 1 articulated frame 2 chain + control rod...

  • Page 50: Combination Of Foldable Boom

    5.6.3 Combination of foldable boom The boom can be folded back to a smaller working width (e.g. 36 to 18, 24 to 18 or e.g. 27 to 24 to 18, 24 to 18 to 12), always according to the customer's wishes. The sections are also divided according to this boom folding.

  • Page 51: Manual Removal Of The Outer Boom

    Manual removal of the outer boom 1 Foldable boom spigot 2 Boom securing Close the spray lines with taps and disconnect the hoses at the removable parts Removing the outer boom. When removing the outer boom, we recommend supporting the opposite side of the boom.

  • Page 52: Distance Control Top4 Vario

    5.6.5 DISTANCE Control Top4 VARIO The optional DISTANCE Control TOP4 VARIO is used to guide the boom more precisely on uneven terrain. This is achieved by automatically raising and lowering the boom on the articulated frame (centre boom). The signal to raise or lower the boom comes from 4 ultrasonic sensors located on the boom. 5.6.6 Collision protection Please note that the collision protection is only intended for the event that you unintentionally drive into...

  • Page 53: Operating The Sprayer

    6 Operating the sprayer 6.1 Commissioning This chapter provides you with information on how to commission your appliance. Attention! - The operator must read and understand these instructions before commissioning the machine! - Only use a tractor with the appropriate characteristics. - Observe the chapter on safety recommendations when connecting and disconnecting the device.

  • Page 54: Purity Of The Oil

    6.1.2 Purity of the oil The sprayer is equipped with a pressure filter with filter insert. It is necessary to check the clogging indicator of the filter element regularly! If the filter insert is dirty and is not replaced or cleaned in good time, the oil will flow unfiltered through the bypass! The sprayers with proportional valves must have an oil cleanliness of 5 µm! The sprayer can be equipped with 2 different indicators for the contamination of the pressure filter...

  • Page 55: Connecting And Disconnecting The Sprayer

    Setting up the control block with LS option CONTROL WHEEL TRACTOR WITH LS - SCREWED IN TRACTOR WITHOUT LS - UNSCREWED MAIN SAFETY VALVE SET TO 200 BAR BY THE MANUFACTURER - DO NOT CHANGE!!! L-S pump The valve is a pressure compensator and must be closed (adjusting wheel screwed in). This activates the L-S control on the L-S pump.
  • Page 56 . drive up to the machine with a tractor Attention! When reversing the tractor towards the sprayer, nobody must be between the tractor and the sprayer. Each helper may only drive outside the area between the sprayer and the tractor and may only approach the sprayer when the tractor is stationary.
  • Page 57 Connection procedure 1) Connect the head of brake line (yellow) into the yellow coupling on the tractor. 2) Connect the connection head of the supply cable (red) into the red coupling of the tractor. BE CAREFUL NOT TO USE THE OPPOSITE PROCEDURE!!! When the supply line (red) is connected, the pressure coming from the sprayer automatically presses the control button for the release valve on the trailer brake valve.
  • Page 58 - Insert the cardan shaft into the tractor and the PTO shaft. - Secure the chains of the drive cover so that they cannot rotate with the drive. - Caution! The tractor's PTO shaft must be in the idle position. 5.

  • Page 59: Disconnecting

    release the handbrake of the field sprayer. General rules: - Flush the air reservoir daily before every journey and drain the filter. - Make sure that the hoses do not squeak, crush or tear. - Before journey, it is necessary to check that all connecting elements are connected correctly. 6.2.2 Disconnecting - The machine may only be disconnected on a level, solid surface with an empty tank (risk of tipping...

  • Page 60: Transporting The Sprayer On Public Roads

    6.3 Transporting the sprayer on public roads Observe the safety instructions in chapter 3.4.4 (Transport on public roads) when transporting the sprayer on public roads!!! ATTENTION The TRAIL-Control function must be deactivated when travelling on public roads!!! The boom must be folded in and placed in the front and rear supports. The induction hopper must be in the upper position and the covers must be closed.

  • Page 61: Operating The Boom

    6.4 Operating the boom Attention! Fold your arms in and out without interruption! The boom can only be folded out or folded in when the machine is at a standstill, otherwise the folding mechanism is locked electronically. 6.4.1 Folding out the boom into the working position Raising/lowering the boom and unfolding/folding are hydraulically controlled functions for which we need a tractor with two hydraulic circuits already in operation.

  • Page 62: Folding The Boom Into The Transport Position

    6.4.2 Folding the boom into the transport position To fold the boom, the boom must be raised to the highest position. Then press the bottom for boom fold. Then lower the boom so that it lies completely on the front and rear supports.

  • Page 63: Boom Control Via Joystick

    6.4.3 Boom control via joystick The boom lift can also be controlled via the joystick. The joystick from Müller Elektronik is supplied pre- set as standard with every AGRIO sprayer, with instructions and a sticker describing the individual functions. 6.4.4...
  • Page 64 6.4.4.2 Slope control with parallelomat (only for control with LH) There is a "sensor button" on the left and right side of boom. The sensors ensure that the boom is guided correctly and reacts automatically to changes in the inclination of the field surface. Functions When one of the sensor buttons touches the ground or the plant, a pulse is sent to the tilt motor and the worm shaft is rotated so that the boom on the side of the sensor button that touches the...

  • Page 65: Use Of The Machine

    7 Use of the machine The basic prerequisite for the correct application of crop protection products is the functionality of the machine. Have the sprayer tested regularly on a test stand and rectify any faults immediately. Use all available filters. Clean all filters regularly. Trouble-free operation of the sprayer is only possible if the spray liquid is perfectly filtered.

  • Page 66: Filling The Main Tank

    7.2 Filling the main tank 7.2.1 General recommendations - Take particular care when filling the sprayer tank. - Only fill with as much liquid as necessary! - Do not fill the tank beyond the maximum nominal size display. - When filling, take into account the different specific values of the liquids to avoid overloading the axle.

  • Page 67: Suction By (Spray) Piston Pump

    7.2.2 Suction by (spray) piston pump If we use a sprayer pump for filling, we speak of external suction. If we use another external device to press water into the sprayer, we are talking about external filling. If the spray pump is not switched on at the same time as the external filling, the position of the suction tap is not relevant.
  • Page 68 In this setting, the spray pump also draws off some of the water, and this clean water from the external source is then also available for rinsing the induction hopper and cleaning the canisters. (If you were to set the lever of the suction tap to the "Suction from the main tank" position during filling/suction, you would already have mixed spray liquid available for rinsing the induction hopper and cleaning the canisters).

  • Page 69: Additional Filling Of The Main Tank

    Attention! The maximum permissible pump speed of 540 rpm must not be exceeded! Switch off the pump when the desired fill level in the tank is reached. Depending on the appliance, a suction filter can be used. Attention! First close the stopcock and then remove the suction hose, as the air sucked in by the pump could cause the liquid to foam and the tank to overflow.
  • Page 70 Set the filling tap to the "open" position. Switch the five-way valve to the "Fill" position. Open the water supply from the external source or filling container. Non-return valves prevent liquids from flowing back from the spray tank into the filling hose. If the sprayer is equipped with a TANK-Stop, the filling tap is automatically closed with an air cylinder when the tank is filled to the desired level.

  • Page 71: Filling By Filling Pump

    7.2.4 Filling by filling pump The following must be observed before commissioning the centrifugal pump. The centrifugal pump is self-priming, but must never run dry! Therefore, fill the pump housing with water before using it for the first time. If the pump is not to be used for a longer period of time, it should be completely drained.

  • Page 72: Filling The Spray Tank With Tank-Stop

    7.2.5 Filling the spray tank with TANK-Stop Description: 1 TANK stop. 2 TANK control. 3 C-coupling. Tank filling can also be combined with the TANK-Stop function If the sprayer is equipped with this function, the TANK-Control is set to the desired filling quantity of the tank.

  • Page 73: Topline Tank Filling

    7.3 Topline tank filling Some AGRIO sprayers can be equipped with Topline, in which the pressure and suction five-way taps are replaced by the automatic filling systems TANK-Control I or TANK-Control III. In the case of TC I in combination with the control box on the sprayer and in the cab, in the case of TC III in combination with the colour display on the sprayer and the TC III menu in the terminal in the tractor cab.

  • Page 74: Suction By Spray Pump Or Filling Pump, Topline With Tc Iii - Fill With Agent

    If the preparation of the spray liquid in the induction hopper has already been completed and the agents are sucked into the main tank, which is not yet filled to the required level, select the "MIXING" option in the "SELECT FUNCTION" menu and mix the liquid in the main tank until the tank is full. When the main tank is full (this information can also be signalled acoustically by the TANK STOP system), select the "TANK"...
  • Page 75 3) Use the F5 and F6 keys to move to the right and left when entering a number. Use the F7 and F8 buttons to set the number in the highlighted column. After entering the number, confirm with the button. 4) Use the F2, F3 and F4 buttons to select the fill limit.
  • Page 76 6) The filling pump / filling tap is switched on using the F4 button on the second page of the TC III menu Manual filling switch-off Filling pump on / filling tap open Filling pump off / filling tap closed NOTE: After switching on the filling, we can switch the individual suction and pressure circuits as required.

  • Page 77: Filling Spraying Agents With Induction Hopper

    7.3.3 Filling spraying agents with induction hopper 7.3.3.1 Description of the parts of the induction hopper Inner part of the induction hopper Control lever of the induction hopper 1 canister rinsing nozzle. 1 tap for Mixing nozzle 2 strainer 2 tap for rinsing pistol 3 Mixing nozzle 3 tap for rinsing easyFlow canister 4 fill level indicator...
  • Page 78 7.3.3.2 Filling with induction hopper During filling, we can already set the pressure tap lever to the position for working with the induction hopper. At this point, all control taps of the induction hopper are activated (depending on the equipment). It is recommended to open the red tap (1) when filling the induction hopper with agents and to slowly siphon off the agents.
  • Page 79 Rinse out all spray agent containers immediately using the nozzle (3) provided for this purpose. For these purposes, we continue to use clean water from the external filling/external suction system. After all spray agent containers have been emptied and cleaned, close and secure the cover of the induction hopper and activate the rinsing (4).
  • Page 80 It is recommended to carry out all work with the induction hopper during external filling/suction, as we still have clean water from an external source for this work. Agents quantity (kg/ha, l/ha) x tank volume (l) Agents quantity (kg, l) = ---------------------------------------------------------- Sprtaying quantity (l/ha) Measuring containers and measuring devices are designed to measure the required quantity of the chemical.

  • Page 81: Feeding Powdered Spraying Agents And Urea

    7.3.4 Feeding powdered spraying agents and urea - Set the 5-way valve to the injector (induction hopper), a minimum pressure of 5 - 8 bar must be generated on the working pressure gauge so that the injector can sufficiently suck out of the induction hopper.

  • Page 82: Mix

    Procedure (see illustration): - Connect the supply hose for clean water to the quick coupling (1). - Open the filler tap (2) and the tap on the water pipe. - Monitor the fill level of the clean water tank. - When sufficient filling is achieved, close the quick coupling tap (2) and the water tap. - Disconnect the supply hose from the quick coupling (1).
  • Page 83 2. Mixing (options) A second mixing can be installed (optional) for larger rates or agents that are difficult to mix and for which mixing via the regulating flow of the control valve is not sufficient. 2. mixing is activated via the terminal in the tractor cab 2.

  • Page 84: Spraying

    7.6 Spraying 7.6.1 General instructions 1. Before starting spraying, find out exactly the required dose according to the manufacturer's instructions for use. Enter the desired (nominal) quantity before spraying. Adhere exactly to the required dose [l/ha] to achieve an optimum result from your crop protection application and avoid environmental pollution.

  • Page 85: Spraying - The Standard Equipment (5-Way Valve)

    7.6.2 Spraying - the standard equipment (5-way valve) Before spraying, set the suction tap to the "Suction from main tank" position and the pressure tap to the "Boom - spraying" position. Dose preparation - switch the terminal in the tractor cab to automatic mode using the AUTO ↔...

  • Page 86: Spraying - Topline Equipment

    7.6.3 Spraying - Topline equipment Set the toggle switch in the "SUCTION" menu to the "TERMINAL" position. You can now use the smaller control panel in the tractor cab to switch between the options in the "FUNCTION VARIABLES" menu. Before spraying, select the option "BOOM". Further information can be found in the SPRAYER Controller MAXI and MIDI 3 operating instructions (chapter 6).
  • Page 87 5. Run the spray pump at low speed 6. After a short while, switch the pressure valve to the "Mixing" position 7. After a moment, switch the pressure valve to the "Tank rinsing" position. 8. After a while, switch the suction valve to "Suction from the main tank". 9.
  • Page 88 c) Option with "Continuous tank rinsing" The clean water tank must be full before rinsing can be activated and the tank must be completely emptied during rinsing. The centrifugal pump of the continual rinsing system must not run empty, so switch off the rinsing system after emptying the clean water tank.

  • Page 89: Rinsing The Sprayer With The Remaining Spray Agent In The Main Tank

    8. After rinsing, switch the pressure valve to the "Tank rinsing" position. 9. After rinsing, switch the suction valve to suction from the main tank. 10. Switch to the "Boom" function on the pressure valver and switch on spraying 11. After emptying the main tank, repeat steps 1 to 9. 12.

  • Page 90: Maintenance And Care Of Machines

    b) Topline equipment: As in procedure 7.7.2a for the basic configuration, but the functions are operated by the Topline controls. Note..: If the sprayer is equipped with multiple nozzle holders (e.g. VarioSelect), these nozzle holders should be rinsed thoroughly with clean water after the spraying process. This should be done at least five times (on, off).

  • Page 91: Cleaning

    - Observe the prescribed methods for the disposal of working materials such as oils and lubricants. These regulations also apply to the disposal of parts that have come into contact with these substances. - When lubricating with a high-pressure press, the pressure must not exceed 400 bar. - Switch off the power supply to the computer and control box during maintenance work, especially when welding on the sprayer.
  • Page 92 b) Nozzle holders with air switching valves - do not disassemble, just switch on the individual sections until the water gets flowed fully out of them. 5) Dismantle the suction filter 6) Remove all check valves 7) If the sprayer has a filling filter, remove the filter as well. 8) Open all tank outlets (fresh water and main tank) 9) Unscrew the nut on the induction hopper.

  • Page 93: Spray Pump

    15) Switch the 5-way pressure tap to the "hopper" function. 16) Gradually open each function of the induction hopper so that the air forces the water out of the system. 17) Switch the 5-way pressure tap to the "main tank cleaning" function, the air pushes the water out 18) Dismantle pressure filters 19) Roll out the plug on the pressure wick of the spray pump 20) Switch off the spray pump...

  • Page 94: Description Of The Individual Pump Parts

    8.4.1 Description of the individual pump parts 1 connecting rod 2 piston pins 3 safety ring 4 piston 5 piston ring 6 piston cylinder 7 membrane 8 plate 9 screw Fig. 8/1 Description of the pump - Cylinder 1 pump body 2 head 3 M12 screw 4 pump holder...

  • Page 95: Checking The Oil Level

    1 safety ring 2 radial shaft seal 35-62-12 3 bearings AR 63072RS 4 demarcation disc 5 connecting rod retaining ring 6 crankshaft 7 needle roller bearing NK55/35 8 M8 screw 9 pump body cover 10 seal Fig. 8/5 Pump description - Shaft 8.4.2 Checking the oil level - Only use branded universal oil 20W30 or 15W40.

  • Page 96: Air Pressure In The Pump

    Description of the external parts of the pump 1 cover for the oil sight glass. 2 oil sight glass. 3 air vessel 4 suction hose connection. 5 pressure hose connection. 6 pressure relief valve. 7 liquid drainage screw. 8 oil drainage screw. 9 Crankshaft Description of oil drainage.

  • Page 97: Replacing And Checking Suction And Pressure Valves

    8.4.5 Replacing and checking suction and pressure valves - Make a note of the position of the individual suction and pressure valves before removing them all from the pressure and suction manifold. - Ensure that the valve baskets are not damaged during installation. Damage can cause the valves to block.

  • Page 98: Summary Of The Most Important Points

    8.4.6.2 Replacing the membranes - Ensure the correct position of the hole or bore in the piston. - Attach the membrane (7 Fig. 8/1) to the piston (4 Fig. 8/1) using the plate and screw (8, 9 .Fig. 8/1) so that the edge of the membrane or the "OIL" marking on the membrane faces the piston. - Always tighten the screws briefly to the specified torque.

  • Page 99: Connection Points For Sprayer Testing

    8.6 Connection points for sprayer testing Connection to the pressure line - pump Connection to the pressure line - boom Connection to the test case...

  • Page 100: Maintenance Of The Axles

    8.7 Maintenance of the axles 8.7.1 Tightening and loosening wheel nuts Check the tightening torque of the wheel nut. After the first 10 km under full load, at every wheel change, every 500 operating hours, but at the latest after one year of operation. Tighten the wheel nuts with a torque spanner according to the table below.

  • Page 101: Checking The Axle Bearing

    8.7.3 Checking the axle bearing After the first 200 operating hours at full load, then every 1500 hours. Make sure that the wheel bearings do not wobble. This check is carried out by lifting the axle with the jack until the wheel lifts off the ground and rotates freely. Insert the lever between the ground and the tyre and push the wheel upwards to check for clearance.

  • Page 102: Adjusting The Brake Lever Lift

    8.7.4 Adjusting the brake lever lift The brake lever is checked and adjusted every 500 operating hours, or earlier if necessary. The brake cylinder rods must not move more than 40-45 mm during full braking. The lift is adjusted by loosening the screw shown in the illustration and moving the brake lever forwards or backwards by one tooth.

  • Page 103: Overview Of The Maintenance Of Unsprung Steerable Axle

    8.7.6 Overview of the maintenance of unsprung steerable axle As in chapter 8.7.5 and in addition: Maintenance table for unsprung axles Maintenance 6 - Checking the play in the control pins and possible adjustments 7 - Check the tightening of the steering cylinder bolts 8 - Check the tightening of the steering rod bolt and check the angle of rotation + check...

  • Page 104: Maintenance Of The Air-Sprung Fixed Axle

    8.7.7 Maintenance of the air-sprung fixed axle As in the previous chapters in addition: Maintenance table for the ADR suspension axle Maintenance Visual inspection of the entire axle 11 - Checking the condition of the air bellows 12 - Check the tightening of the bellows fastening nuts 13 - Check the tightening of the main chassis nuts...

  • Page 105: Maintenance Of The Air-Sprung Steerable Axle

    The air bellows should be checked regularly to ensure that they are not heavily soiled on the underside, otherwise the metal pistons of the air bellows could be damaged. The vent valve of the ALB regulator must also be kept clean. The setting of the air suspension connection must not be changed.

  • Page 106: Lubrication Schedule

    8.8 Lubrication schedule The operating conditions of sprayers require different lubricants and lubrication cycles. Use a universal lubricant with EP additives for lubrication. Lubrication point Numb Lubricant Frequen Pos. er of Chassis Parking leg Universal grease Pivot pin of the steering axle Universal grease Axle brake lever Universal grease...

  • Page 107: Lubrication Points

    Lubrication points: Chassis:...
  • Page 108 Boom:...

  • Page 119: Overview Of Maintenance

    8.9 Overview of maintenance Maintenance chart for sprayer Maintenance Maintenance task Part Check the oil level Check the drive V-belt tension Bearing clearance Pump Oil change after 400/450 hours, at least once a year Checking and replacing membranes Checking the valves, replacement Main tank Suction filter Clean, rinse if necessary...

  • Page 120: Links To Videos With Instructions

    8.10 Links to videos with instructions 1) Calibration of the flowmeter: 2) Calibration of the slope potentiometer: 3) Calibration of the DC-TOP: 4) Calibration of the wheel sensor: 5) Calibration of the steerable axle: All videos on the website www.agrio.cz.

  • Page 121: Help With Troubleshooting

    9 Help with troubleshooting Problem. Possible cause The sprayer does not spray Blocked water supply from the There may be a foreign object in main tank to the pump. the suction line, check the suction hoses Clogged suction filter screen. Cleaning the suction filter.
  • Page 122 Sprayer does not spray in Regulation settings on the control The control panel is set to panel. "manual" control automatic mode The flowmeter does not send any Flowmeter propeller does not pulses to the computer. rotate. Broken cable to the flowmeter.
  • Page 123 Induction hopper - Injector The injector does not drain from The injector hose on the tank is the ecomixer. damaged. If the tank is fitted with a non- return valve, this may be blocked. The injector nozzle is clogged. The suction hose between the injector and the induction hopper is damaged.
  • Page 124 Boom control disorders. Boom does not lift. Incorrect hose connection to the tractor hydraulic circuit. No air in the control panel. Not switched on the distributor for lifting boom. Safety tap on hydraulic main cylinder closed. Dirt in the limiting nipple on the main hydraulic cylinder.
  • Page 125 Incorrectly adjusted brake cylinder lever wrench. The brakes lock. Malfunction in the tractor's braking system. Incorrectly set load regulator. Incorrectly adjusted brake cylinder lever wrench. Defective air brake. Defective brake cylinder bleeder valve.

  • Page 126: Attachments

    10 Attachments 10.1 Pneumatics - Circuit diagrams 10.1.1 Stop Spray...

  • Page 127: Topline

    10.1.2 Topline...

  • Page 128: Selejet - 4 Circuits

    10.1.3 Selejet - 4 circuits...

  • Page 129: Multijet

    10.1.4 Multijet...

  • Page 130: Section Valves

    10.1.5 Section valves...

  • Page 131: Water Diagram

    10.2 Water diagram...

  • Page 132: Hydraulic Diagram

    10.3 Hydraulic diagram...

  • Page 134: Nozzles - Dosing Tables

    10.4 Nozzles - Dosing tables 10.4.1 Application pipe with drip guard for DAM-390, 1.3kg/l Quantity in litres/ha Filter Pressure Nozzle Flow rate l/min screen (bar) km/h km/h km/h km/h km/h km/h 0,34 0,44 DT 1.0 50M blue yellow 0,53 0,51 0,66 DT 1.5 50M blue...

  • Page 135: Five-Hole Nozzles For Liquid Fertilisers

    10.4.2 Five-hole nozzles for liquid fertilisers Application dose l/ha DAM-390 Flow rate l/min Dispensing opening Pressure of the dosing discs d.mm km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h Water 0,31 0,27 0,43 0,38 0,8/32 0,53 0,47 0,62 0,55 0,69...

  • Page 136: Three-Hole Nozzles For Liquid Fertilisers

    10.4.3 Three-hole nozzles for liquid fertilisers Litres per hectare P - Nozzle pressure, H - Nozzle height above the ground Km/h Water Fertiliser 1,25 1,15 1,35 1,35 1,35 1,35 1,25 1,25 1,35 1,25 1,15 1,25 1,15 1,25 1,25 1,15 1,15 1,15 1,15 1,15...

  • Page 137: Albus Esi Six-Hole Nozzles

    10.4.4 Albus ESI six-hole nozzles...

  • Page 138: Agrotop Flat Spray Nozzles

    10.4.5 Agrotop flat spray nozzles Application dose in litres/ha Nozzle Pressure Flow rate designation Pre-filter type l/min 4 km/h 5 km/h 6 km/h 7 km/h 8 km/h km/h km/h 0,283 0,327 110-01 80-01 0,365 Orange 0,462 0,424 0,49 110-015 80- F 100 M 0,548 015 Green...

  • Page 139: Airmix Nozzles

    10.4.6 Airmix nozzles Flow rate table for nozzle sizes and colour coding according to ISO 10625 or similar e.g. SprayMax, AirMix ®, TurboDrop ®, Albuz ® AVI / AXI / API / ADI / TV Flow rate l/min with nozzle size Pressure -005 -015...

  • Page 140: Turbodrop Injection Nozzles

    10.4.7 TurboDrop injection nozzles Quantity in litres/ha Flow Nozzle Pressure rate in size ml/min. km/h km/h km/h km/h km/h km/h km/h km/h TD01 orange 1033 TD02 yellow 1131 1222 1306 1386 1460 1200 1385 1549 TD03 blue 1697 1833 1960 2078 2191 1155...
  • Page 141 1039 1095 Quantity in litres/ha Flow Nozzle Pressure rate in size km/h km/h km/h km/h km/h km/h km/h km/h ml/min. 1000 1154 1291 TD025 violet 1414 1528 1632 1732 1826 1306 1600 1847 TD04 2066 2263 2444 2612 2771 2921 1386 1960 2400...

  • Page 142: Turbodrop Hispeed

    Usable pressure range: TD 4-10 atm (standard), 4-20 atm (universal), TDXL 1-8 atm Recommended height above the target surface: 60-100 cm, optimally 70 cm. 10.4.8 TurboDrop HiSpeed TD HiSpeed 110-05 and 110-06 filter 24M white, other nozzles filter 50 M blue Values are valid for 20°C water.

  • Page 143: Turbodrop® Vr

    10.4.9 TurboDrop® VR...

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