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Agrio Gigant Instruction Manual

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Instruction manual
GIGANT
ver. 1/2022

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  • Page 1 Instruction manual GIGANT ver. 1/2022...

  • Page 2: Table Of Contents

    Control panels and computers ..................20 TOUCH800® TOUCH1200® ....................20 Navigation TRACK-Guide III ....................20 Different variants of computers and panels on offer: ..............21 GIGANT syringe controllers .................... 22 6.2.1 Sprayer control with Tank Control & TopLine ............22 6.2.2 Description of the hydraulic system................
  • Page 3 9.1.4 Filling with the centrifugal pump................. 34 Filling the clean water tank ....................34 9.2.1 Standard ........................34 9.2.2 Filling via quick coupling (special equipment) ............34 Filling crop protection products with the Ecomixer ............35 9.3.1 Description of the parts of the ecomixer (induction hopper) ........35 9.3.2 Filling with the Ecomixer ....................
  • Page 4 16.4.4 Air pressure in the pump ....................74 16.4.5 Replacement and inspection of suction and discharge valves ........74 16.4.6 Testing and replacement of diaphragms ..............75 16.4.7 Summary of the most important points ................ 76 16.5 Calibration of the flow meter ..................76 16.6 Connection for sprayer test/inspection ................
  • Page 5 1 Homepage Dear Customer, You have purchased a new GIGANT trailed sprayer that meets the latest requirements of the Czech inspection body. With this machine, you are equipped for the crop protection of the future. In order to take full advantage of our trailed sprayer and to achieve the highest level of reliability and durability, we ask you to read these operating instructions carefully.

  • Page 6: Warranty And Guarantee

    2 General information This chapter contains important recommendations for the safe use of the machine. 2.1 Warranty and guarantee Claims for personal injury or property damage cannot be made if one or more of the following causes are found to exist: the unauthorized use of the device.

  • Page 7: Duties Of The Operator

    2.2.2 Duties of the operator All persons working with or near the machine must comply with the regulations on work safety and accident prevention. 2.2.3 Danger when using the machine The machine is built according to the recognized safety rules. However, the use of the device may cause danger or damage, the health and life of the operator or a third party, the machine itself,...

  • Page 8: Technical Sheet

    The total weights apply to water only. Dimensions and weights apply only to the standard equipment. They may vary in conjunction with other variants or optional equipment. We reserve the right to make changes due to technical progress. 3.2 TECHNICAL SHEET GIGANT Type 11000 12000 14000 actual volume.

  • Page 9: Permissible Use Of The Machine

    Filling pump: Type Centrifugal pump Magnum I Max. Capacity [l/min] Max. Transport height [m] 36 Suction 2" Hydromotor MGG 20 Max. Power consumption [kW] Oil pressure [bar] Oil quantity 28 l/min at 3500 rpm Connect 7/8"-14 4 Safety requirements 4.1 Permitted use of the machine. The sprayer can be used exclusively for agricultural work in field and vegetable crops, special crops and fodder crops for the application of plant protection products and liquid fertilizers.

  • Page 10: Safety And Accident Prevention Regulations

    4.2 Safety and accident prevention regulations 4.2.1 General safety instructions - Test the traffic and operational safety before each commissioning! - Observe the recommendations in this manual and the general safety and accident prevention regulations! - Observe the relevant regulations when using the machine on public roads! - The driving speed must be adapted to the driving conditions, the gradient and the tank filling level! - The maximum permissible speed when driving with the cultivation or floating tires must be...

  • Page 11: Drive

    - The replaced hose lines must comply with the technical requirements of the machine manufacturer! - Use appropriate equipment when searching for leaks due to the risk of injury! - Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injuries! In case of injuries, consult a physician immediately! There is a risk of infection! - Before working on the hydraulic system, lower the boom to the transport position or lower it completely when folded out.

  • Page 12: Handling Of Pesticides

    - Repairs in and on the tank may only be carried out after thoroughly washing the tank and using a breathing mask or oxygen apparatus! For safety reasons, a second person outside the tank must supervise the repair! - When repairing a sprayer that has applied liquid fertilizer containing nitrates and urea, consider the following: - the residue of dissolved nitrate with urea is converted into salts by evaporation of water, pure nitrate and urea are formed.

  • Page 13: List Of Safety Labels

    List of security labels Description of the security labels BZ.1 Read the instructions for use before use. BZ.2 Switch off the engine before any repair, adjustment or maintenance. Follow the instructions. BZ.3 Hazardous substances, vapors and gases. Do not enter the tank. BZ.4 Hazardous substances, vapors and gases.
  • Page 14 BZ.6 Falling off the machine. Keep a safe distance from the machine. BZ.7 Risk of injury. Keep a safe distance. BZ.8 Possible injuries to the upper limbs Do not touch the shearing area. BZ.9 Injury possibilities. Do not touch the shearing area. BZ.10 Possibility of electric shock.
  • Page 15 BZ.11 Max. Pressure in hydraulic system BZ.12 Max. Spray pressure in the unit BZ.13 Maximum speed and direction of rotation of the cardan shaft BZ.14 Attention; toxic material Possibility of crane attachment.

  • Page 16: Position Of The Safety Labels

    4.3.1 Location of the safety labels BZ.3 BZ.3 BZ.3 BZ.7 BZ.8 BZ. 6 BZ.9 BZ.5 BZ.4 BZ14...

  • Page 17: Overview Of The Individual Machine Elements

    5 Description of the machine 5.1 Overview of the individual machine elements Machine elements - view from left 1 Boom 11 Hydr. support foot 2 Main tank 12 Pressure gauge 3 Mudguards 13 Tank control 4 Tires/wheels 14 Lateral filling 5 Ecomixer (single-flush sluice) 6 Pump 7 Hydromotor...
  • Page 18 Machine elements - rear view 1 Tower 6 folding cylinders 2 Barrel carriage 7 Air pistol 3 center frame 8 Wheel chocks 4 Air suspension 9 Taillights 5 Lifting cylinder 10 Warning triangle...
  • Page 19 Machine elements - top view 1 Water tank lid Fresh water 8 Filling the main tank 2 Main tank cap 9 cleaning nozzles 3 Control valve 10 Hydrant filling 4 Pump overflow 11 TankControl dipstick 5 Return water 12 Ecomixer injector 6 Venting 13 Filling the main tank 7 2.

  • Page 20: Control Panels And Computers

    6 Description of the controls 6.1 Switchboards and computers BASIC terminal TOUCH800® TOUCH1200® Navigation TRACK-Guide III...

  • Page 21: Different Variants Of Computers And Panels On Offer

    StopSpray wiring diagram Different variants of computers and panels on offer: StopSpray with ISOBUS BASIC terminal TOP TOUCH800®. TOUCH®1200 with joystick and job crusher (incl. data exchange with PC and basic equipment) BASIC terminal with joystick and job computer (including data exchange with PC and basic equipment) D-GPS receiver - EGNOS AG-200 (deviation +/-0.25m on navigator) D-GPS receiver - NAV 900 (deviation +/-0.25 m for the navigation device)

  • Page 22: Gigant Syringe Controllers

    6.2 GIGANT syringe controllers 6.2.1 Sprayer control with Tank Control & TopLine Fig. 6/2 Description of the operating elements of the GIGANT syringe with filling pump 1 Ecomixer / Single-flush sluice 2 External suction port 3 External suction filter 4 Hydrant filling...
  • Page 23 6.2.1.1 Description of the functions of the Topline control cabinet Fig. 6/4 Description of the Topline control box 1 Function switch 2 Switching between booth control and outside operation 3 Switching between ISOBUS terminal control and external operation 4 switches for the suction functions 5 Switching the tank stop function on and off 6 Switching the filling pump on and off 7 Signal - fuel stop...

  • Page 24: Description Of The Hydraulic System

    6.2.2 Description of the hydraulic system The hydraulics are used to control the functions of the sprayer in various equipment levels. The hoses are color-coded on the drawbar depending on their function, see Fig. ATTENTION!! Oil purity at least 17/15/12 according to ISO 4406. 6.2.3 Basic Some hydraulic functions are controlled directly by the tractor hydraulic circuit (the tractor must have...

  • Page 25: Control Via A Simple Control Panel

    6.2.4 Control via a simple control panel All or some of the functions are controlled by the hydraulic control block. In front of the distributor there is always a pressure oil filter with a sieve contamination indicator (must be checked regularly! ).

  • Page 26: Control Via Proportional Distributor

    LS pump Valve position 60 in the attached diagram is a pressure equalizer and must be closed (adjusting wheel screwed in). This activates the L-S control of the L-S pump. fixed displacement pump - gear pump Valve position 60 in the attached diagram is a pressure equalizer and must be open (adjusting wheel unscrewed).

  • Page 27: Building Block Concept

    7 General description of the functions 7.1 Building block concept The syringe can be manufactured according to the customer's wishes and requirements for individual applications. Attention! The axles have air suspension and can be equipped with mounted or flotation tires of various sizes and track widths.

  • Page 28: Mixing

    7.5 Mixing The main tank can be equipped with 2 powerful hydraulic agitators and several rotating rinsing nozzles. The basic mix with a 5-way stopcock is used when the spray liquid must be agitated before spraying. If the sprayer is equipped with a 2nd agitator, this can be switched on and off from the booth via the isobus terminal, or both units.
  • Page 29 to the ISOBUS socket of the tractor. 5. couple the isobus plug 6. crank up the support foot / raise the hydraulic support foot. remove the wheel chocks 1. drive tractor to the machine Attention! When reversing the tractor to the sprayer, there must be nobody between the tractor and the sprayer.
  • Page 30 When the supply line (red) is connected, the pressure coming from the tractor automatically presses the control button for the release valve on the trailer brake valve. Power lines: - They must not tighten, pinch or chafe when turning and must be able to move freely. - It must not touch any other parts of the machine.

  • Page 31: Uncoupling

    8.2.2 Uncouple - The machine may only be uncoupled with an empty tank on a level, solid surface (danger of tipping over / danger of rolling away). - Only uncouple the sprayer with the boom folded in (risk of the machine tipping over). - Before disconnecting the hoses and cables: -Tighten the handbrake -Secure the machine against spontaneous movements...
  • Page 32 The brake system cannot be bled via the "bleed valve" if the air pressure in the air reservoir drops below 3 bar or if the brake system is leaking. To release the brakes: - Fill the air tank - Bleed the brake system via the bleed valve on the airbox. To pull: - Connect the sprayer to the tractor.

  • Page 33: Filling The Main Tank

    9.1 Filling the main tank 9.1.1 General recommendations - Take particular care when filling the spray tank. - Fill only as much liquid as necessary! - Do not fill the tank beyond the maximum nominal size indication. - When filling, pay attention to the different specific values of the liquids. Type Water Urea...

  • Page 34: Filling The Spray Tank Via External Filling

    9.1.3 Filling the spray tank via external filling See (Fig. 6/2) - Connect the filling hose to the connector (C-coupling, Kamlock, etc.). - Open the ball valve on the machine - Open the intake manifold. - Open the water supply from the hydrant or filling tank. 9.1.4 Filling with the centrifugal pump Before starting up the centrifugal pump, observe the following.

  • Page 35: Filling Crop Protection Products With The Ecomixer

    1 Quick coupler 2 Quick coupling tap See (Fig.9/1) - Connect the hose from the water supply to the quick coupling (1). - Open the quick coupling tap (2) and the water tap. - Observe the fill level of the clean water tank. - When sufficient filling has been achieved, close the quick coupling tap (2) and the water tap.

  • Page 36: Filling With The Ecomixer

    Single-flush airlock with easyFlow See separate instructions for easyFlow. 9.3.2 Filling with the Ecomixer During filling, we can already put the pressure tap lever in the position for working with the induction sluice. At this time, all the taps of the sluice are activated (depending on the equipment).
  • Page 37 Rinse out all chemical canisters and containers immediately using the nozzle provided. For this rinsing, use clean water from the external filling/suction.
  • Page 38 After all chemical containers have been emptied and cleaned, close and secure the lid of the ecomixer and activate the rinsing. Leave the suction of the ecomixer switched on during the entire filling process with chemicals. It is recommended to perform all work with the ecomixer during external filling/extraction, as clean water is then available for this work.

  • Page 39: Mixture Of Powdered Agents And Urea

    Measuring containers and measuring devices are designed to measure the required amount of chemicals. It is recommended to first fill the tank 75% with water and then add the chemicals. When mixing powdered preparations, it is recommended to fill the tank 40% with water, then pour in the agents and top up with water and mix well.

  • Page 40: Canister Flushing Nozzle

    9.3.5 Canister flushing nozzle After emptying the crop protection agent canisters, the canister must be rinsed with the rinsing nozzle in the Ecomixer. - Guide the emptied canister onto the flushing nozzle (2 Fig. 9/5) - The faucet is opened slightly (flushing is not optimal at high pressure), the canister is flushed by the water pressure inside.

  • Page 41: With Standard Equipment

    Syringes Before applying plant protection products, the following recommendations should be followed. Attention! Do not switch on the nozzles if the boom is not folded out. - When selecting nozzles, the manufacturer's recommendations should be followed and the nozzle and pressure should be selected according to the driving speed and wind force. - Overlapping sprays should be avoided during application to prevent damage to the plant from overdosing.

  • Page 42: Rinsing The Sprayer With Residual Quantity In The Main Tank

    11.1 Flushing the sprayer with residual quantity in the main tank - If a malfunction occurs during spraying or if work has to be interrupted due to weather conditions and the unit has to stand overnight with a full tank, the lines, filters and fittings can be flushed with clean water without diluting the liquid.

  • Page 43: Flushing Of Distribution Lines

    11.2 Flushing of distribution lines If the sprayer is equipped with pneumatic shut-off of individual nozzles, hoses are attached to the end of the nozzle lines and connected to the tank. These return lines are automatically closed by a valve on the tank when the main sprayer switch on the control panel is switched on and the nozzles spray.
  • Page 44 Procedure: - The 5-way valve must be set to "Flushing the tank". - Turn the inlet tap in the direction of the "pump". - Flush the tank at a pump speed of 250 rpm. - If the sprayer is equipped with a 2nd agitator, it must be switched on and the 1st agitator must be switched on by turning the 5-way tap.

  • Page 45: Fully Automatic Control

    Fig. 11/1 Pump pressure screws 1 Drain screw spray liquid 2 Oil drain plug. Sensor calibration At regular intervals, at least before the start of each season, the flow meter and displacement sensor should be checked for correct calibration. If the annual output is high, the sensors should be calibrated after 3000 ha. At this point it should be noted that the sprayer is subject to regular inspection by an officially recognized body.

  • Page 46: Calculation Of The Required Throughput Per Nozzle

    Derived speed according to the table: Time (s) 100m Speed (km/h) 4,0 5,2 7,0 8,0 9,0 10,0 12.2.2 Calculation of the required throughput per nozzle The following data must first be checked or derived: - Nozzle type. - Actual driving speed. - Dosage (as recommended by the product manufacturer) The flow rate is calculated according to the following formula: Quantity (l/ha) x actual speed (km/h) x nozzle spacing (m)

  • Page 47: Linkage In Working Position

    After this measurement, correct the detected deviation from the required quantity by changing the pressure and repeat the measurement until the required quantity is reached. The time required for this method is much higher. With correctly set spraying pressure and specified travel speed, the sprayer can apply exactly the desired quantity.
  • Page 48 Lifting can also be controlled via the joystick. The joystick from Müller Elektronik is supplied preset as standard for each AGRIO sprayer with instructions and a sticker describing the individual functions. To raise the boom, press the lever on the back of the joystick down (green light) and press the middle of the three upper buttons.
  • Page 49 When the boom is fully extended, the lock symbol disappears, the electric limit switch is activated, the ultrasonic sensor brackets are automatically tilted and the DC-TOP system for automatic alignment of the arms can be activated.

  • Page 50: Folding

    The boom can only be folded out or in at the maximum upper position. The rubber limit switch (Fig. 16) is also a safety feature that is only actuated when the boom is fully raised. For safety reasons, the arms can only be folded in and out in this position. 13.1.1 Fold in Preparation for the transport position:...

  • Page 51: Suspension Of The Linkage

    13.3 Suspension of the linkage - The linkage is suspended vertically from a steel cable and spring. - The linkage is horizontally suspended with shock absorbers and stabilizers. 13.4 Inclination adjustment de s linkage 13.4.1 Description of the function of the sash suspension - tilting The boom is suspended on a rope or a seesaw (depending on the type of boom) according to the balance principle and can swing freely.

  • Page 52: Tilting The Boom "Hydraulically" (Optional)

    13.4.3 Tilting of the boom "hydraulic" (optional) Sprayers equipped with hydraulic boom swing with electro-hydraulic 6-section manifold are also used for lifting, lowering, unfolding and folding the boom. The hydraulics on the tractor to the six-way distributor must always be switched on. The oil pressure is routed through a bypass that closes when one of the functions is turned on.

  • Page 53: Linkage - Types And Operation

    13.5 Linkage - types and operation Booms, durable and light space construction, sprung by means of the tension springs, with the working width from 15 to 36 m, stabilized in the two levels by means of telescopic dampers. Thanks to the suspension and tilting, the booms are reliably guided at the right distance over the surface to be applied.

  • Page 54: Combination Of Linkage Parts

    4 Control rod 5 Sprocket 6 Floor calipers 7 Shock absorber 8 Rubber buffer 13.5.2 Combination of linkage parts The booms can be folded down to a smaller span (e.g. 36 x 18, 24 x 18 or e.g. 27 x 24 x 18, 24 x 18 x 12) at maximum extension, always according to the customer's requirements.

  • Page 55: Folding In And Out The Middle Arms

    - Unlock the locking clips. - Turn over the outer part (turning over the outer wings should be done with the help of another person). - Secure the inverted arm with the locking hook - When unfolding, do the opposite. 13.5.2.2 Hydraulic folding of the outer wings - Use the tractor control unit or the folding function in the isobus terminal...
  • Page 56 - Use the tractor control unit or the folding function in the isobus terminal to fold or unfold the center wing from the tractor cab. - The L+R side folds at the same time. - Fold the center wings only when the outer wings are folded (depending on the boom type) - The center wing is secured by a hydraulic cylinder.

  • Page 57: Axis

    14 Axes The trailed sprayer Gigant is equipped with two axles. The front axle is suspended, without steering and with the possibility of unloading. The rear axle is positively steered and suspended. 14.1 1. axis 14.1.1 BPW 12t suspension 14.1.1.1...
  • Page 58 Attention! The unit may only be put into operation when both air bubbles are filled with air and the desired setting height has been reached, otherwise the blow bars inside may be destroyed. 14.1.1.2.1 Axis relief If the sprayer is not fully loaded, the front axle can be unloaded when working in the field. This is prohibited in public road traffic!!! With the symbol "A"...

  • Page 59: Suspended Steerable Axle

    14.2 Suspended steerable axle 14.2.1 BPW 12t 14.2.1.1 Technical data of the axes Maximum load capacity at maximum speed: 12 t at 40 km/h Basic axle flange dimension: 2250 mm 14.2.1.2 Axis description 1 Axle tube 2 hanging frames 3 Steerable steering knuckle 4 Brake lever 5 Spring bellows 6 ALB controller...
  • Page 60 14.2.1.2.1 Steer The axis is positively steered. This means that it rotates freely under the action of forces and the oil flows freely from one side of the cylinder to the other. If required, the axis can be spoked. After deactivation, the axis is automatically centered and locked.
  • Page 61 14.2.1.1 Maintenance of the axes 14.2.1.1.1 Tightening and loosening wheel nuts Checking the tightening torque of the wheel nuts. After the first 10 km under full load, at each wheel change and every 500 operating hours and not longer than one year. Tighten the wheel nuts according to the table below using a torque wrench.
  • Page 62 14.2.1.1.3 Checking the axle bearing After the first 200 hours of operation at full load, then every 1500 hours. Make sure that the wheel bearings do not wobble. This check is performed by lifting the axle. Use the jack to raise it until the wheel is off the ground and spins freely. Place a lever between the ground and the tire and push the wheel up to check for play.
  • Page 63 14.2.1.1.5 Axes maintenance Maintenance table for non-suspended axles Maintenance 1 - Checking the tightening torque of the wheel nut 2 - Inspection of the brake pads 3 - Checking the bearing clearance and possible adjustment 4 - Checking the brake lever travel and adjusting if necessary.
  • Page 64 14 - Checking the bolts of the spring hinge fastener 15 - Checking the shock absorber bolts 16 - Checking the tightness of the load controller 13 - Checking the tightening torque of the bolt of the steering rod end and adjusting the steering angle.

  • Page 65: Air Brakes

    Attention! Failure to comply with the maintenance instructions for the device and unprofessional interventions in the device will void the warranty. 14.3 Air brakes Brake unit The brake unit is a drum with inner shoes. The brake pads are glued onto the brake shoes. The brake shoes are actuated by brake keys with a cam.

  • Page 67: Drag Hose / Drag Tube

    Schematic of the brake circuit of the air-suspended axle ATTENTION!!! The brake system may only be adjusted and operated by an authorized specialist. be repaired. Professional service! - Have the brake system checked thoroughly on a regular basis! - In the event of a brake system malfunction, stop the machine immediately and do not continue to use! Have a malfunction remedied immediately! - Before any work on the brake system, secure the machine...

  • Page 68: Parallel Operation / Section Control During Application

    Regardless of whether the sprayer is equipped with a standard nozzle spacing of 50 cm or with a spacing of 25 cm, nozzles and application tubes with a spacing of 25 cm, 50 cm or 75 cm can be used on request, depending on the manufacturer and type of drag tube. When installing the application, note the following s hoses: - the correct choice of dosing disc (see dosing table of various manufacturers)
  • Page 69 Procedure: - The clean water tank must be filled with clean water. - Switch on the piston diaphragm pump and run it at minimum speed. - Unwind the hose completely from the reel. - Set the controller to the "Clear water" position and the function selector switch to the "Outdoor wash"...

  • Page 70: Cleaning

    - Only after thoroughly washing the inside of the tank may be repaired in the tank. There must be a ladder in the tank. 16.1 Cleaning - Regular cleaning of the machine is a prerequisite for proper maintenance and facilitates the operation of the machine.

  • Page 71: Injection Pumpe

    - Separate hose ends that are provided with union nuts or quick couplings. - Disconnect the hoses from the pressure gauges (in operation and when spraying). Follow these steps: - Wash the machine thoroughly. - Drain the air system. - Clean the corroded parts and repaint them. 16.4 Spray pumpe The syringes can be equipped with pumps:...

  • Page 72: Check The Oil Level

    1 Upper air chamber 2 diaphragm 3 Lower chamber 4 O-ring ø29x3 5 Nut M8 6 M8 screw 7 Paper gasket 8 Air valve Fig. 16/3 Description of the pump - air reservoir 1 Valve 2 O-ring valve 3 Nut M8 4 Washer M8 5 Pressure and suction lines Fig.

  • Page 73: Oil Change

    16.4.3 Oil change Oil is changed after 100 hours for a new pump and then every 400 - 450 hours, but at least once a year. Check the oil level after a few hours of operation and top up with oil if necessary. Fig.

  • Page 74: Air Pressure In The Pump

    Description of the oil filling. Equalization tank with status marking - Turn the shaft alternately to the left and right while slowly pouring in new oil. - The correct quantity is filled in when the filling level is visible on the mark of the buffer tank. 16.4.4 Air pressure in the pump Also check the air pressure in the air vessel of the pump.

  • Page 75: Testing And Replacement Of Diaphragms

    16.4.6 Diaphragm testing and replacement - Check the diaphragms at least once a year to make sure they are in good working order. - Note the location of the inlet and discharge valves before removing them. - Do not remove the adjacent membrane until the adjacent membrane has been inspected or replaced and fully installed.

  • Page 76: Summary Of The Most Important Points

    16.4.7 Summa 16.4.8 ry of the main points - Pump speed max. 540 rpm. - Avoid frequent shutdown of the pump using the drive coupling; if there is no other solution, make sure that the drive coupling is re-engaged at low speed. - Initially run the cold pump at low speed.

  • Page 77: Lubrication Points

    17 Plan for lubrication The operating conditions of sprayers require different lubricants and lubrication cycles. Use a universal lubricant with EP additives for lubrication. A = Weekly, B = Monthly, C = ¼ Yearly Attention! Lubricate the rollers to the extent that the lubricant is not pressed into the tower runner, otherwise the roller will not be able to rotate and there is a risk that the roller will wear out.
  • Page 79 Trolley Article. Lubrication point Lubricant Frequency Bolt roller Universal platic lubricant Rod end stabilizer Universal platic lubricant Trolley Article. Lubrication point Lubricant Frequency Rope sheaves Liquid lubricant...
  • Page 80 Middle frame Article. Lubrication point Lubricant Frequency Rod end stabilizer Universal platic lubricant Bolt slope roller Universal platic lubricant Bolt folding module Universal platic lubricant Hydraulic slope adjustment Universal platic lubricant Rod end - lower attachment of the inner leaf Universal platic lubricant Upper attachment of the inner sash...
  • Page 81 Linkage Article. Lubrication point Lubricant Frequency Rod end Universal platic lubricant Articulated head Universal platic lubricant Rod end angular stroke Universal platic lubricant Bolt swivel joint Universal platic lubricant Gelek head collision protection Universal platic lubricant Linkage Article. Lubrication point Lubricant Frequency Chain...
  • Page 83 17 Maintenance Overview. Follow Maintenance Pump Check the oil level Washing, spraying, rinsing Oil change after 400/450 hrs, min. 1x per year Inspection and replacement of diaphragms Valve inspection, replacement Main tank Clean or rinse as needed Intake filter Pressure filter Fittings, nozzles Air tank Deaeration / Desludging...

  • Page 84: Possible Errors During Spraying

    18 Help with troubleshooting. 18.1 Possible errors during spraying. Problem. Possible cause The syringe does not squirt Clogged water supply from the There may be a foreign object main tank to the pump. in the suction tract, check the suction hose to the pump. Clogged intake filter screen.
  • Page 85 Magnets are missing in the small propeller of the flow meter. Defective Defective flow meter. Fallen overflow hose in main tank from reg. valve. Cracked overflow hose in main tank from control valve. The flow meter passes pulses to Incorrect computer settings (set the computer, but does not the pulse value of approx.
  • Page 86 Wrong driving speed. To achieve the desired quantity, the travel speed must be subordinate to the nozzle size and pressure. Ecomixer - Injector The injector does not empty the The injector hose on the tank is ecomixer. damaged. If the tank is equipped with a check valve, it may be clogged.
  • Page 87 Impurities in the throttle nipple of the hydraulic master cylinder. Seized bearings in the main sheaves. Lowering does not work The safety valve on the main hydraulic cylinder is closed. Impurities in the throttle nipple of the hydraulic master cylinder. Seized bearings in the main rope sheaves The boom sinks independently...

  • Page 88: Hydraulic Diagram Of The Sprayer

    19 Attachments 19.1 Hydraulic diagram of the sprayer...

  • Page 89: Water Scheme Of The Sprayer

    19.2 Sprayer water scheme...

  • Page 90: Dosage Tables

    19.3 Dosage tables APPLICATION TUBE WITH COUNTEREXAMPLE TO THE DAM-390; 1,3kg/l Quantity in l/ha Filter Pressure Flow rate sieve (bar) l/min km/h km/h km/h km/h km/h km/h 0,34 0,44 DT 1.0 yellow blue 0,53 0,51 0,66 DT 1,5 blue blue 0,68 0,88 DT 2.0...
  • Page 91 FIVE-HOLE NOZZLES FOR LIQUID FERTILIZER Quantity l/ha DAM-390 Flow rate l/min Output opening of Pressure the penny d.mm km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h km/h Water 0,31 0,27 0,43 0,38 0,8/32 0,53 0,47 0,62 0,55 0,69 0,61 0,46 0,41...
  • Page 92 THREE-HOLE NOZZLES FOR LIQUID FERTILIZER Liters per hectare P - nozzle pressure, H - height of the nozzle above the ground Km/h Water Fertilizer 1,25 1,15 1,35 1,6 1,35 1,35 1,35 1,25 1,4 2,4 1,25 1,35 1,25 3,4 1,15 1,25 1,15 2,7 1,25 1,25 2,6 1,15...
  • Page 93 AGROTOP SLOT NOZZLES Quantity in l/ha Nozzle Pre-filter Pressure Flow rate designation type l/min 4 km/h 5 km/h 6 km/h 7 km/h 8 km/h km/h km/h 0,283 0,327 110-01 80-01 0,365 Orange 0,462 0,424 0,49 110-015 80- F 100 M 0,548 015 Green 0,693...
  • Page 94 The distance between the nozzles on the frame is 50 cm. Nozzle AIRMIX Nozzle Quantity in l/ha at km/h type Flow Nozzle Pressure rate color l/min 0,346 0,424 0,49 AirMix 0,548 110-015 green 0,693 0,775 0,849 0,462 0,566 0,653 AirMix 0,73 110-02 yellow...
  • Page 95 The application of pure DAM reduces the tabulated values by 13%. The optimum pressure for DAM is 1 - 2 atm. TURBO-DROP INJECTOR NOZZLES Quantity in l/ha Nozzle Pressure Flow rate in size ml/min. km/h km/h km/h km/h km/h km/h km/h km/h TD01...
  • Page 96 1039 1095 Quantity in l/ha Nozzle Flow Pressure rate in size km/h km/h km/h km/h km/h km/h km/h km/h ml/min. 1000 1154 1291 TD025 purple 1414 1528 1632 1732 1826 1306 1600 1847 2066 TD04 2263 2444 2612 2771 2921 1386 1960 2400...

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