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Johnson Outdoors Old Town BigWater PDL 132 Getting Started

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Getting Started With Your
PDL® Drive
BigWater PDL® 132
|
PDL® 120 Pro
|
PDL® 106/120
Malibu PDL®
|
Malibu Pedal T
For more information on features, specifications,
processes, maintenance, and troubleshooting tips, visit
OLDTOWNWATERCRAFT.COM
WARNING
Read and review all safety warnings, instructions, illustrations, and specifications provided before any installation
or operation of this watercraft and the PDL® Drive System. Failure to do so could result in death or serious injury.
The images in this document may not look the same as your product but will function in a similar way.
03/2025

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Summary of Contents for Johnson Outdoors Old Town BigWater PDL 132

  • Page 1 Getting Started With Your PDL® Drive BigWater PDL® 132 PDL® 120 Pro PDL® 106/120 Malibu PDL® Malibu Pedal T For more information on features, specifications, processes, maintenance, and troubleshooting tips, visit OLDTOWNWATERCRAFT.COM WARNING Read and review all safety warnings, instructions, illustrations, and specifications provided before any installation or operation of this watercraft and the PDL®...

  • Page 2: Table Of Contents

    CONTENTS Getting Started Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PDL Watercraft Product Safety Warnings .

  • Page 3: Getting Started

    GETTING STARTED IMPORTANT SAFETY INFORMATION Paddling enables people of all ages and abilities to experience nature with unrivaled closeness and variety . Adventures range from brief outings to challenging treks, but even the simplest trip can quickly lead to danger if proper precautions are not taken .

  • Page 4: Pdl Watercraft Product Safety Warnings

    GE TT ING START ED (CON T. ) WARNING • BE AWARE OF THE WATER CONDITIONS, including appropriate water levels, tidal changes, dangerous currents and other water hazards . Always scout unfamiliar waters, and portage where appropriate . • CONSULT WITH A PHYSICIAN prior to beginning paddlesport training .

  • Page 5: Product Overview

    PRODUCT OVERVIEW BIGWATER PDL® 132 A. PDL® Drive Thwart Lock Knobs F. Rudder Stow/Deploy B. PDL® Drive Thwart Tube G. Paddle Clip Location (may need to be installed) C. PDL® Drive Lock Knob H. Shallow Water Anchor Mount D. Seat Adjustment Shuttles E.

  • Page 6: Pdl® 120 Pro

    PRODUCT OVERVIEW PDL® 120 PRO A. PDL® Drive Thwart Lock Knobs H. Shallow Water Anchor Mount B. PDL® Drive Thwart Tube Horizontal Rod Storage (PDL® 120 PRO models only) C. PDL® Drive Lock Knob J. Thru Hull Wiring Kit D. Seat Adjustment Shuttles (PDL®...

  • Page 7: Pdl® 106 | Pdl® 120

    PRODUCT OVERVIEW PDL® 106 | PDL® 120 A. PDL® Drive Thwart Lock Knobs F. Rudder Stow/Deploy B. PDL® Drive Thwart Tube G. Paddle Clip Location (may need to be installed) C. PDL® Drive Lock Knob H. Shallow Water Anchor Mount D.

  • Page 8: Malibu Pdl

    PRODUCT OVERVIEW MALIBU PDL® 120 A. PDL® Drive Thwart Lock Knobs F. Rudder Stow/Deploy B. PDL® Drive Thwart Tube G. Paddle Clip Location (may need to be installed) C. PDL® Drive Lock Knob H. Shallow Water Anchor Mount D. Seat Adjustment Shuttles E.

  • Page 9: Malibu Pedal T

    PRODUCT OVERVIEW MALIBU PEDAL T A. PDL® Drive Thwart Lock Knobs E. Rudder Steering Knob (may need to be installed) B. PDL® Drive Thwart Tube F. Rudder Stow/Deploy C. PDL® Drive Lock Knob G. Paddle Clip Location D. Seat Adjustment Shuttles (may need to be installed) PD L®...

  • Page 10: What's Included

    WHAT’S INCLUDED? PDL® KIT CONTENTS Paddle Clip x 1 ¼-20 x 1 Phillips Head Bolt x1 Paddle Clip Strap x 1 Rudder Tension Control Knob x 1 10-32 x ½” Phillips Head Prop Pin x 2 Screw x 2 5/32 Hex Key - for tightening Steering Ball Top x 1 or replacing lock down knob shoulder bolts x 1...

  • Page 11: Unboxing And Assembly

    UNBOXING AND ASSEMBLY TOOLS NEEDED • Phillips head screwdriver (#2 and #3) • Small adjustable wrench • Scissors or wire cutters (for removal of cable ties) • 5/32 Hex Key (included in tackle box) UNBOXING Some watercraft models have wooden shipping braces installed . Remove and set aside the screws taped to the wooden shipping brace(s) .

  • Page 12: Seat Install: Pdl® 120 Pro

    U N BOX ING AND ASS E M B LY (CON TI N UE D) 3 . Align the seat adjustment shuttles FIG 2 (D) with the front edge of the seat track . Keeping the front end of the seat tube even, start the seat adjustment shuttles on the track and slide them onto the rails at the same time (FIG 2) .

  • Page 13: Accessories Install

    U N BOX ING AND ASS E M B LY (CON TI N UE D) 3 . Tighten all 4 knobs located on the seat riser . 4 . Secure rear seat strap(s) over the rear seat tube . Do not overtighten as this may limit the seat adjustability .

  • Page 14: Drive Installation And Operation

    PDL® DRIVE INSTALLATION AND OPERATION BEFORE GETTING ON THE WATER PREP THE DRIVE FOR INSTALLATION Remove the drive thwart tube (B) at the front end of the cockpit . It is secured to the watercraft by the thwart lockdown knobs . 2 .
  • Page 15 PDL® DRIV E I NSTA L L AT I ON A ND OP E RAT I O N (CO NT IN U ED) DEPLOYING THE PDL® DRIVE AFTER LAUNCH AND WHEN AT ADEQUATE DEPTH NOTICE Use caution in shallow water (less than 16”) and avoid running the PDL® Drive aground .
  • Page 16 PDL® DRIV E I NSTA L L AT I ON A ND OP E RAT I O N (CO NT IN U ED) • Always check rudder hardware FIG 11 and cables are tightened before going out on the water . Rudder cable tension can be adjusted with the barrel adjusters found at the stern of the watercraft...

  • Page 17: Frequently Asked Questions

    FREQUENTLY ASKED QUESTIONS Q: How do I get a replacement Manufacturer’s Statement of Origin (MSO) for my watercraft? A: A replacement MSO is available at oldtownwatercraft.johnsonoutdoors. com/us/blog/how-register-your-motorized-kayak-or-canoe. Q: Can I use a landing-gear or scupper-style cart to transport my watercraft? A: Kayak carts are a great and convenient way to transport your watercraft to and from the water’s edge .
  • Page 18 F R EQ UENT LY ASK E D QU E ST I ON S (CON TI N U E D) Q: How should I store my PDL® Drive watercraft? A: Your PDL® Drive watercraft should be stored deck-side down on padded supports placed about 30% of the watercraft’s overall length from the ends .

  • Page 19: Maintenance And Care

    MAINTENANCE AND CARE NOTICE The PDL® Drive mount was not designed to hold the drive during road transportation . Remove the drive from the hull prior to transport and for any extended storage periods . Failure to do so can result in product damage .
  • Page 20 For more information or links to owners’ groups for your Old Town watercraft, visit OLDTOWNWATERCRAFT.COM/FAQ...

This manual is also suitable for:

Old town pdl 120 proOld town pdl 106Old town pdl 120Old town malibu pdlOld town malibu pedal t

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