1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
1.3. Before Repair and Adjustment Caution : DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. • Current consumption at AC 230 V, 50Hz in TUNER VOL. MIN mode should be (~300 mA) respectively. 1.4.
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Safety Ref. No. Part No. Part Name & Description Remarks F5901 K5D202BLA013 FUSE D50EB/EG-S F5902 K5D162BLA013 FUSE JK5901 K2AA2B000014 JK AC INLET L5901 ELF15N035AN LINE FILTER RL5901 K6B1AEA00003 RELAY Z5902 ERZVA5Z471 FP4100 K5G502A00039 FUSE PROTECTOR FP5903 K5G502A00039 FUSE PROTECTOR ZA5901 K3GE1ZZ00001 FUSE HOLDER ZA5902...
2 Warning 2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip”...
2.2. Precaution of Laser Diode CAUTION! THIS PRODUCT UTILIZES A LASER. USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE. Caution: This product utilizes a laser diode with the unit turned "on", invisible laser radiation is emitted from the pickup lens. Wavelength: 795 nm (CD) Maximum output radiation power from pickup: 100 μW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings:...
2.3. Service caution based on Legal restrictions 2.3.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
2.4. Handling Precaution for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit. Cautions to Be Taken in Handling the Optical Pickup Unit 2.4.1.
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2.4.2.2. Human body grounding 1. Use the anti-static wrist strap to discharge the static electricity form your body (Figure 2). Figure 2...
3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.
4 Specifications Power consumption in standby mode: 0.8 W (approximate) Notes : 1. Specifications are subject to change without notices. Mass and dimensions are approximate. (RX-D45) 2. Total harmonic distortion is measured by the digital spectrum ana- I Amplifier Section lyzer.
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Speaker(S) Full range 8 cm cone type Tweeter 1.5 cm ceramic tweeter type 4 Ω Impedance I General Power supply 230 V, 50 Hz Battery 12 V (8 x LR14, C) Memory back-up 6 V (4 x R6/LR6, AA) Power consumption 14 W Dimensions (W x H x D) 408 mm x 148 mm x 255 mm...
6 Self Diagnostic and Doctor Mode Setting This unit is equiped with features of self diagnostic & doctor mode setting for checking the functions & reliability. 6.1. Self Diagnostic Mode 6.1.1. Self Diagnostic Table Item FL display Key operation Mode name Description Self Diagnostic Mode To enter into self diagnostic...
6.2. Doctor Mode (For RX-D45) 6.2.1. Doctor Mode Table 1 Item FL display Key operation Mode name Description Doctor Mode (Display 1) In any mode: To enter into Doctor Mode for checking of various items and 1. Press and hold [ ] on main unit displaying EEPROM and firmware follow by [-VOL] on main unit.
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6.2.2. Doctor Mode Table 2 Item FL display Key operation Mode name Description Volume Setting To check for volume setting during In Doctor Mode: this mode, Bass & treble is set to 1. Select to FM mode and Press 0dB & EQ is switch off. [SOUND EQ] on main unit.
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6.2.3. CD Loading Test Mode OPEN Operation OPEN wait for 1 s CLOSE Count Up Operation CLOSE wait for 4s 6.2.4. CD Combination Test Mode First Track Access First Track Play 10 s Last Track Access Count Up Last Track Play 10 s OPEN Operation...
6.3. Doctor Mode (For RX-D50) 6.3.1. Doctor Mode Table 1 Item FL display Key operation Mode name Description Doctor Mode (Display 1) In any mode: To enter into Doctor Mode for checking of various items and 1. Press and hold [ ] on main displaying EEPROM and firmware unit follow by [4] and [7] on...
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6.3.2. Doctor Mode Table 2 Item FL display Key operation Mode name Description FL Display Test In Doctor Mode: To check the FL segments display (All segments will light up) 1. Press [AUTO OFF] on remote control. To cancel, press [0] on remote control.
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6.3.3. CD Loading Test Mode OPEN Operation OPEN wait for 1 s CLOSE Count Up Operation CLOSE wait for 4s 6.3.4. CD Traverse Unit Test First Track Access First Track Play 5 s Last Track Access Last Track Count Up Play 5 s...
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6.3.5. CD Combination Test Mode First Track Access First Track Play 10 s Last Track Access Count Up Last Track Play 10 s OPEN Operation OPEN wait for 1 s CLOSE Operation...
8 Disassembly and Assembly Instructions Caution Note: • This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo- nents for the unit. (You may refer to the section of “Main components and P.C.B Locations” as described in the service manual) •...
8.1. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser- vicing. To assemble the unit, reverse the steps shown in the chart below.
8.3. Disassembly of Top Cabinet Step 3 : Remove 12 screws. Step 4 : Upset the unit. Assembly Step 1 : Upset the unit. Step 2 : Release 2 catches to remove Battery Cover. Step 5 : Slightly lift up the Top Cabinet Assembly as arrow shown.
8.4. Disassembly of Music Port (For 8.5. Disassembly of Front Panel RX-D50 only) Assembly • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Remove 2 screws. Step 1 : Upset the unit. Step 2 : Lift up the Standby P.C.B..
Step 6 : Remove Front Panel Assembly as arrow shown. 8.6. Disassembly of Panel P.C.B., Standby P.C.B. and Volume P.C.B. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Front Panel Assembly”. Step 1 : Remove 4 screws. Step 2 : Lift up the Volume P.C.B.
Step 4 : Desolder 2P wire at (ZJ901) on the Panel P.C.B.. 8.7. Disassembly Woofer Step 5 : Desolder 2P wire at (ZJ902) on the Panel P.C.B.. Speaker (SP1) • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Front Panel Assembly”. Step 1 : Desolder 2P wire on Woofer Speaker (SP1).
8.8. Disassembly Woofer 8.9. Disassembly of CD Lid Speaker (SP2) • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Front Panel Assembly”. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Front Panel Assembly”. Step 1 : Remove the Spring as arrow shown in order of sequences (1) to (3).
Step 3 : Remove the CD Lid. 8.10. Disassembly of Deck Mecha- nism Unit • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Remove 3 screws. Step 2 : Open Mecha Bottom Cover as arrow shown. Step 3 : Press the STOP/EJECT button to open Cassette Lid.
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Caution : During assembling, ensure the Deck Mechanism Unit is properly fitted into the Locator. Step 4 : Remove the Deck Mechanism Unit as arrow shown. Caution : During assembling, ensure the Deck Mechanism Unit is properly sitted under the Catch.
8.11. Disassembly of Deck P.C.B. 8.12. Disassembly of Cassette Lid • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Deck Mechanism Unit”. Step 1 : Remove 2 screws. Step 2 : Desolder 2P wire at (JW501) on the Deck P.C.B..
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Step 3 : Lift up the Spring as arrow shown. Step 6 : Remove Cassette Lid as arrow shown. Step 4 : Remove the Spring. Step 5 : Push the shafts of Cassette Lid inward as arrow shown.
8.13. Disassembly of Mecha Bottom Step 4 : Open the Mecha Bottom Cover as arrow shown. Cover • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Remove 3 screws. Step 2 : Remove the Top Cover. Step 5 : Using flat screwdriver slightly push the shaft (A) of Mecha Bottom Cover in order of sequence (1) to (2) as arrow shown.
Step 6 : Using flat screwdriver slightly push the shaft (B) of 8.14. Disassembly of Power P.C.B. Mecha Bottom Cover in order of sequence (3) to (4) as arrow • Refer to “Disassembly of Top Cabinet Assembly”. shown. Step 1 : Remove 1 screw. Step 2 : Lift and remove the PCB Support as arrow shown.
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Step 3 : Remove 4 screws. Step 5 : Remove the cables from the slot. Step 4 : Detach 8P cable at the connector (CN4100) on Main Caution : During assembling, ensure the cables as prop- erly inserted into the Slot. P.C.B..
Step 7 : Release 6 catches. 8.15. Disassembly of Main P.C.B. Step 8 : Remove the Safety cover. • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Detach 4P cable at the connector (CN4104) on Main P.C.B.. Step 2 : Detach 10P cable at the connector (CN2105) on Main P.C.B..
Step 7 : Lift up to remove Main P.C.B.. 8.16. Replacement Transisor (Q4107) • Refer to “Disassembly of Main P.C.B.” 8.16.1. Disassembly of Transistor (Q4107) Step 1 : Desolder pins of the Transistor (Q4107) on the solder side of Main P.C.B.. Caution 1 : During assembling, ensure the Main P.C.B.
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Step 3 : Remove the Transistor (Q4107). Step 3 : Fix 1 screw on the Transistor (Q4107) onto the Heat- Caution : Avoid touching the Heatsink Unit due to its high sink Unit. temperature after prolonged use. Touching it may lead to injuries.
8.17. Replacement Power Step 4 : Desolder pins of the Power IC (IC4101) on the solder side of the Main P.C.B.. (IC4101) • Refer to “Disassembly of Main P.C.B.” 8.17.1. Disassembly of Power IC (IC4101) Step 1 : Desolder pins of the Heatsink Unit. Step 5 : Remove the Power IC (IC4101).
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8.17.2. Assembly of Power IC (IC4101) Step 3 : Apply Grease to the Heatsink Unit. Step 1 : Install the Power (IC4101) on Main P.C.B.. Caution : Ensure the pins are inserted and seated properly on Main P.C.B.. Step 4 : Install the Heatsink Unit on Main P.C.B. Caution : Ensure the pins are inserted and seated properly on Main P.C.B..
8.18. Disassembly of CD Mecha- 8.19. Disassembly Servo nism Unit P.C.B. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of CD Mechanism Unit” • Refer to “Disassembly of Main P.C.B.” Step 1 : Remove 3 screws. Step 1 : Remove 2 screws.
8.20. Disassembly Battery Step 2 : Remove the Battery (1) P.C.B. as arrow shown. P.C.B. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Main P.C.B.” Step 1 : Release the catch. Step 3 : Desolder 4P cable at (CN921) on the Battery (1) P.C.B.
8.21. Disassembly Battery P.C.B. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Main P.C.B.” Step 2 : Release the catch. Step 2 : Remove the Battery (2) P.C.B. as arrow shown.
9 Disassembly and Assembly of Traverse Unit 9.1. Disassembling Procedures Step 3 : Slide out the traverse unit as arrow shown. Step 1 : Release the guide. Step 2 : Push the traverse slide plate (rib), ensure both grooves are opened. Caution : Ensure the OPU is face upwards, avoid touching the surface of the traverse unit.
9.2. Assembling Procedure Step 1 : Release the guide. Step 2 : Push the traverse slide plate (rib), ensure both grooves Caution : Removal of the short pin is necessary for are opened. replacement of new traverse unit. Step 3 : Slot the traverse unit at approximately 45° into the mecha chassis as arrow shown.
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Caution : Ensure the bosses fix exactly onto the guides. Step 4 : Release the guide. Step 5 : Push the traverse slide plate (rib) to lock the traverse unit in.
10 Service Position Note: For description of the disassembly procedures, see the Section 8 Note: Insert CD before checking 10.1. Checking & Repairing Deck 10.2. Checking & Repairing Panel P.C.B. P.C.B. Step 1 : Remove the Top Cabinet Assembly. Step 1 : Remove the Top Cabinet Assembly. Step 2 : Attach original cable with extension cable REXN0084 Step 2 : Attach original cable with extension cable REXN0084 (10P cable from JW830 on Deck P.C.B.
10.3. Checking & Repairing Power 10.4. Checking & Repairing Main P.C.B. P.C.B. Step 1 : Remove the Top Cabinet Assembly. Step 1 : Remove the Top Cabinet Assembly. Step 2 : Remove the Power P.C.B.. Step 2 : Remove the Main P.C.B.. Step 3 : Attach original cable with extension cable REXN0084 Step 3 : Connect 22P FFC at the connector (CN2101) on the (10P cable from JW830 on Deck P.C.B.
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Step 5 : Attach original cable with extension cable REXN0084 Step 8 : Place the insulating material as shown in the diagram. (10P cable from JW830 on Deck P.C.B. to CN2104 on Main Step 9 : Upset the Main P.C.B. onto the insulating material. P.C.B.).
10.5. Checking & Repairing Step 8 : Place the insulating material as shown in the diagram. Step 9 : Connect 22P FFC at the connector (CN2101) on the Servo P.C.B. Main P.C.B.. Step 1 : Remove the Top Cabinet Assembly. Step 10 : Check and repair the CD Servo P.C.B.
11 Measurements and Adjustments 11.1. Tuner Section READ CAREFULLY BEFORE ATTEMPTING ALIGNMENT 1. Set selector switch to AM, FM and TAPE. 2. Set volume level to maximum. 3. Output of signal. G AM-RF ALIGNMENT Signal Generator or Sweep Generator Radio Dial Setting Indicator (Electronic Voltmeter Adjustment Remarks...
11.2. Deck Mechanism Section G HEAD AZIMUTH ALIGNMENT TEST TAPE INDICATOR (ELECTRONIC VOLTMETER ADJUSTMENT REMARKS or OSCILLOSCOPE) QZZCAB Headphone Jack (32Ω ) Azimuth Screw 1. Insert the test tape (QZZCAB) and start playback at (~ 3 dB) Fabricate the plug as shown in Fig.3 and (Shown in Fig.4) maximum volume &...
IC7001 REF NO. MODE CD PLAY STANDBY REF NO. IC7001 MODE CD PLAY STANDBY IC7002 REF NO. MODE CD PLAY STANDBY IC7002 REF NO. MODE CD PLAY STANDBY Q7601 REF NO. MODE CD PLAY STANDBY RX-D45EB/EG, RX-D50EB/EG CD SERVO P.C.B.
STANDBY REF NO. IC2100 MODE CD PLAY STANDBY IC2100 REF NO. MODE CD PLAY STANDBY REF NO. IC2101 MODE CD PLAY STANDBY IC2500 REF NO. MODE CD PLAY STANDBY REF NO. IC2500 MODE CD PLAY STANDBY RX-D45EB/EG, RX-D50EB/EG MAIN P.C.B.
CD PLAY STANDBY IC900 REF NO. MODE CD PLAY STANDBY Q900 REF NO. MODE CD PLAY STANDBY RX-D45EB/EG, RX-D50EB/EG PANEL P.C.B. 12.6. POWER P.C.B. IC5901 REF NO. MODE CD PLAY 12.0 12.0 STANDBY 12.0 12.0 Q5904 Q5905 Q5906 REF NO.
15 Schematic Diagram Notes (All schematic diagrams may be modified at any time with • Voltage and signal line the development of new technology) : +B Signal Line Notes: S501: LEAF switch S502: CUE/REV switch : CD/TAPE Audio input Signal Line S900: STDBY switch S901:...
C4145 C4164 16V10 470P TO MAIN TO MAIN CN4104 SECTION (3/6) SECTION (1/6) PANEL CIRCUIT (ZJ903*) IN SCHEMATIC DIAGRAM - 9 C4179 C4165 0.01 470P FP4100 C4154 C4146 25V3300 16V10 TUNER_GND DGND M+9VGND TO MAIN SECTION (5/6) RX-D45EB/EG,RX-D50EB/EG MAIN CIRCUIT...
16.10. POWER CIRCUIT SCHEMATIC DIAGRAM - 10 POWER CIRCUIT : +B SIGNAL LINE RX-D45 RX-D50 F5901 T1.25AL 250V...RX-D45EB/EG T2AL 250V...RX-D50EB/EG ZA5902 ZA5901 FOR RX-D45EB/EG FOR RX-D50EB/EG T5902 G4C4BAH00003 C5909 JW4102* 16V470 MAIN TRANSFORMER MAIN CIRCUIT C5910 (CN4100) 230V MAIN_GND IN SCHEMATIC...
: MUSIC PORT AUDIO INPUT SIGNAL LINE JK950 MUSIC PORT R907 L951 J0JBC0000019 CN904* MAIN CIRCUIT L950 MPORT_LCH J0JBC0000019 (CN4105) AGND IN SCHEMATIC MPORT_RCH DIAGRAM - 4 L952 J0JBC0000019 R903 RX-D45EB/EG,RX-D50EB/EG BATTERY (1) / BATTERY (2) / MUSIC PORT CIRCUIT...
18 Terminal Function of IC’s 18.1. IC7001 (MN6627954AMA) IC SERVO PROCESSOR Pin No. Mark Function OUTL Audio O/P (LCH) Pin No. Mark Function AVSS1 DRAM address signal O/P 9 AVDD1 Analog Power Supply Voltage 1 DRAM address signal O/P 11 OUTR Audio O/P (RCH) DRAM address signal O/P 8...
18.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function N.C. No Connection Pin No. Mark Function RMT_IN Remote Control Input Motor Driver Input HALT AC Detection Turntable Motor Drive Signal DCDET2 Power Faioure Detection (F76) (L:ON) DC_DET DC Supply Detection Motor Drive (1) Input BLKCK CD Sub-code Block Clock Input...
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Pin No. Mark Function RMT_ON Remote Control Supply (Active "L") => Output "L" when HALT is present or => Output "L" when DC_DET=L and PCONT1=H (for RX-D50) N.C. No Connection (for RX-D45) N.C. No Connection N.C. No Connection N.C. No Connection N.C.
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19.1.2. Deck Mechanism Parts Location (RAA0948-N) TAPE SIDE (TOP) GEAR SIDE (BOTTOM) (MECH ASSEMBLY) (MECH ASSEMBLY) RX-D45EB/EG-W RX-D50EB/EG-S DECK MECHANISM DRAWINGS...
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19.1.3. Packaging A2 (FOR EG) A2 (FOR EB) A1-1 F R O N POLYFOAM (LEFT) POLYFOAM (RIGHT) RX-D45EB/EG-W RX-D50EB/EG-S PACKAGING DRAWINGS...
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19.1.4. Mechanical Repacement Parts List Safety Ref. No. Part No. Part Name & QTY Remarks Description Safety Ref. No. Part No. Part Name & QTY Remarks RKFN0020-S CD LID D50EB/ Description EG-S CABINET RKFN0020-W CD LID D45EB/ CHASSIS EG-W RHDX03001 SCREW RASN8P045-G SPEAKER...
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Safety Ref. No. Part No. Part Name & QTY Remarks Safety Ref. No. Part No. Part Name & QTY Remarks Description Description RYQN0009A-S BOTTOM CABINET D50EG-S RHD26002-1 SCREW ASS'Y RJR0033 EARTH LUG RYQN0009G-W BOTTOM CABINET D45EB-W RMA0108-1 MOTOR BRACKET A ASS'Y RMB0059 AZIMUTH SPRING...
19.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & QTY Remarks Description Safety Ref. No. Part No. Part Name & QTY Remarks PCB10 REPNT0063B BATTERY D50EB/ Description P.C.B. EG-S PRINTED CIRCUIT BOARDS INTEGRATED CIR- CUITS PCB1 REPNT0061HA MAIN P.C.B.
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Safety Ref. No. Part No. Part Name & QTY Remarks Safety Ref. No. Part No. Part Name & QTY Remarks Description Description Q5904 B1GBCFJN0033 TRANSISTOR CN2104 K1KA10AA0194 10P CONNECTOR Q5905 B1ABCF000176 TRANSISTOR CN2105 K1KA10BA0062 10P CONNECTOR Q5906 B1ABCF000176 TRANSISTOR CN4100 K1KA08AA0180 8P CONNECTOR Q7601...
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Safety Ref. No. Part No. Part Name & QTY Remarks Safety Ref. No. Part No. Part Name & QTY Remarks Description Description X7201 H0H169500013 CRYSTAL OSCILLA- ERJ3GEY0R00V 1/10W ERJ3GEYJ332V 3.3K 1/10W ERJ3GEYJ152V 1.5K 1/10W FL DISPLAY ERJ3GEYJ332V 3.3K 1/10W ERJ3GEYJ472V 4.7K 1/10W Z902...
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Safety Ref. No. Part No. Part Name & QTY Remarks Safety Ref. No. Part No. Part Name & QTY Remarks Description Description R993 ERJ3GEYJ680V 1/10W R2181 ERJ3GEYJ101V 1/10W R994 ERJ3GEYJ680V 1/10W R2182 ERJ3GEYJ104V 100K 1/10W D50EB/ EG-S R995 ERJ3GEYJ820V 1/10W R2183 ERJ3GEYJ101V 1/10W...
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Safety Ref. No. Part No. Part Name & QTY Remarks Safety Ref. No. Part No. Part Name & QTY Remarks Description Description R5915 ERJ3GEYJ824V 820K 1/10W F1H1E103A029 0.01uF R5916 ERJ3GEYJ100V 1/10W F1H1C183A041 0.018uF 16V R5917 ERJ3GEYJ222V 2.2K 1/10W F1H1H102A219 1000pF R5920 ERJ3GEYJ222V 2.2K...
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Safety Ref. No. Part No. Part Name & QTY Remarks Safety Ref. No. Part No. Part Name & QTY Remarks Description Description C2111 F1H1H221A004 220pF C4167 F2A0J101A030 100uF 6.3V C2112 F1H1H221A004 220pF C4168 F1H1C334A057 0.33uF C2113 F1H1H221A004 220pF C4169 F2A1E221A122 220uF C2115 F1H1H560A230...
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Safety Ref. No. Part No. Part Name & QTY Remarks Description C7614 F2A0J101A030 100uF 6.3V C7626 F1H1C104A041 0.1uF C7670 F1H1C104A041 0.1uF FLE1002...
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