Related Manuals for Phase Technology AMPRO ELECTRIC PHASE PERFECT PTS003
Summary of Contents for Phase Technology AMPRO ELECTRIC PHASE PERFECT PTS003
- Page 1 Digital Phase Converter 230 V & 460 V Operation & Installation Manual • Single-Phase to Three-Phase • Solid State Technology • 95 - 98.7% Efficient...
- Page 2 Product Manual Digital Phase Converter 222 Disk Drive Rapid City, SD 57701 Phone: 605-343-7934 Fax: 605-343-7943 Toll Free: 866-250-7934 www.phasetechnologies.com 2022 © Copyright.V4.2 All rights reserved. All contents are property of Phase Technologies, LLC. No portion of this publication or its contents may be duplicated by any means, electronic or otherwise, without the express written consent of Phase Technologies, LLC.
- Page 3 Digital Phase Converter INTRODUCTION ® The Phase Perfect Digital Phase Converter converts single-phase AC power to ® three-phase AC power to operate a variety of electrical equipment. The Phase Perfect delivers unmatched, three-phase voltage balance and operates at 98.7% efficiency. Output voltage is sinusoidal with low harmonic content, making it safe to operate ®...
- Page 4 SAFETY MESSAGES AND WARNINGS ® To ensure safe and reliable operation of the Phase Perfect , it is important to carefully read this manual and to observe all warning labels attached to the unit before installing. Please follow all instructions exactly and keep this manual with the unit for quick and easy reference.
- Page 5 CAUTION: Failure to maintain adequate clearance may lead to overheating of the unit and cause damage or fire. WARNING: Input power connections should be made by a qualified electrician into circuit with adequate voltage and current carrying capacity for the model. Branch circuit protection to the unit should be provided by appropriately sized fuses or a 2-pole circuit breaker.
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Page 6: Table Of Contents
TABLE OF CONTENTS THEORY OF OPERATION ..................1 ......................1 LOCK IAGRAM MODELS AND RATINGS .................... 2 SPECIFICATIONS ....................... 3 ..................3 ENERAL PECIFICATIONS ..................3 LECTRICAL PECIFICATIONS ..................5 ECHANICAL PECIFICATIONS INSTALLATION ......................7 ..............7 OUNTING HASE ERFECT ................ -
Page 7: Theory Of Operation
THEORY OF OPERATION L1 and L2 of the single-phase input pass directly through the phase converter to provide two legs of the three-phase output. The input module charges a DC bus from the input lines. The output module uses power from the DC bus to generate the third leg of the three- phase output. -
Page 8: Models And Ratings
MODELS AND RATINGS Figure 2 – Phase Perfect Nomenclature Figure 3 – Phase Perfect Enterprise Nomenclature Figure 4 – Phase Perfect Simple Nomenclature Page V4.1... -
Page 9: Specifications
CATIONS SPECIFI General Specifications Table 1 – General Specifications Output Voltage – Standard Models Approx. equal to input voltage Output Voltage – Voltage Doubling Models Approx. 2 x input voltage ≤2% Output Voltage Imbalance Operating Temperature – PT -10°C (14°F) to 50°C (122°F) Operating Temperature –... - Page 10 Table 3 – 230 V PTE Models and Ratings Max Steady Input Full Load Max AC Standby Power Output State Output Voltage Energy Model Input Power/Energy, (HP) (kVA) Current Range Loss Current (A) (W/BTU/hr) (AAC) (VAC) (BTU/hr) PTE007 10.8 70/239 PTE010 14.9 74/252...
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Page 11: Mechanical Specifications
PT450 190/648 2,839 PT460 75.6 220/751 3,358 PT475 88.9 270/921 3,992 PT4100 300/1,024 5,239 PT4150 164.4 330/1,126 7,305 PT4175 350/1,194 8,117 Table 7 – 460 V PTE Models and Ratings Input Max AC Full Load Max Steady Standby Power Output Voltage Input Energy... - Page 12 Table 10 – 230 V PTE Models – Enclosure Specifications Models PTE007 PTE010 PTE015 PTE020 25 7/16” x 17 1/4" x 7 3/8” 27 1/2" x 17 5/16” x 8 7/16” Indoor: NEMA 1 (HxWxD)* 25 9/16” x 18 5/16” x 12” 29 1/4"...
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Page 13: Installation
INSTALLATION Mounting Your New Phase Perfect Proper installation of the unit is important to the performance and normal operating life of the unit. The unit should be installed in a location free from: • Corrosive gases or liquids • Excessive vibration •... -
Page 14: Grounding
Grounding • Properly ground the phase converter according to local electrical code. • Connect the ground lug to the branch circuit or service ground conductor. • Ground the phase converter with an adequately sized conductor according to local electrical code. •... - Page 15 Connecting Source Power Table 17 – Input Wiring Wire size recommendations based on 600 VAC copper wire, rated either 60°C or 75°C. Assuming 104°F (40°C) ambient and no more than 3 current carrying conductors in raceway or earth (directly buried). If phase converter will be in warmer environments, consult NEC Handbook for temperature correction factor.
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Page 16: Generator Power
Generator Power Phase Perfect phase converters can be powered by a generator, but it is recommended that generator be sized 150% of the phase converter rating for proper operation. If a generator will be used for backup power, a delay timer must be used to allow the phase converter to completely shut down before transferring to a new power source. - Page 17 Table 18 – Input Power Terminal Specifications - PT Input Power Terminals: Allowed Wire Range & Minimum Torque Model PT007, PT010, PT020, PT407, PT410, PT415, PT030, PT040, PT460, PT050, PT060, PT075, PT420, PT430, PT440, PT475 PT4100, PT4150, PT4175 PT450 Wire Size Torque Wire Size Torque...
- Page 18 Output Power Terminals: Allowed Wire Range & Minimum Torque Model PTE007, PTE007QT, PTE010, PTE010QT, PTE015, PTE020, PTE207QT, PTE210QT, PTE215QT, PTE220QT, PTE407, PTE407QT PTE410, PTE415QT, PTE420QT Wire Size Torque 4 – 18 AWG 16 in-lbs Table 23 – Output Power Terminal Specifications – PTS Output Power Terminals: Allowed Wire Range &...
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Page 19: Connecting To Field Wiring Terminals
Table 25 – Optional Circuit Breaker Wire Size and Torque Circuit Breaker Min Torque Wire Models Family (in-lb) Strip PT007 31.9 PT010 PT407 39.9 0.7” PT410 LS UTE100 47.8 PT415 PT420 55.7 PT430 36.2 PT020 1.01” 47.8 LS UTS150 PT440 133.6 254.9 PT030... - Page 20 Small Frame Models: PT407, PT410, PT415, PT420 Medium Frame Models: PT007, PT010, PT020, PT430 Large Frame Models: PT030, PT040, PT050, PT060, PT075, PT440, PT450, PT460, PT475, PT4100, PT4150, PT4175 Figure 8 – PT Large Frame Field Wiring Terminals Table 26 – Power Terminal Descriptions Terminal Name Description L1, L2...
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Page 21: Routing Power Cables
Figure 11 – PTS Field Wiring Terminals: Figure 12 – PTS Field Wiring Terminals: PTS003, PTS005, PTS007 PTS405, PTS407 Routing Power Cables Note: Continuous metal conduit should be used for all power cables to reduce radiated electromagnetic interference (EMI). The conduit must be securely grounded to the converter enclosure and the motor case. - Page 22 Small Frame Models: PT407, PT410, PT415, PT420 Medium Frame Models: PT007, PT010, PT020, PT430 Large Frame Models: PT030, PT040, PT050, PT060, PT075, PT440, PT450, PT460, PT475, PT4100, PT4150, PT4175 Figure 15 – PT Large Frame Conduit Locations Figure 16 – PTE Conduit Locations: Figure 17 –...
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Page 23: On/Off Control Wiring
On/Off Control Wiring The output of the converter can be controlled with a switch connected between the AUX1 or AUX2 and COM terminals. If installed, remove the factory installed jumper wire and replace with a switch. Jumper wire can be seen in Figure 19 below. Factory-installed jumper wire from AUX1 to COM... - Page 24 WARNING! When the converter is turned OFF using a switch on the AUX terminals, dangerous voltage may still be present on the input lines and elsewhere inside the enclosure. Never open the enclosure or perform maintenance on the unit or connected loads when the incoming power to the phase converter is ON, regardless of the switch setting.
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Page 25: Operation
OPERATION LCD Status Screen When the unit is powered up, the screen will scroll through the operating parameters. Figure 21 – Status Screen Figure 22 – “System Off” Status Screen DIP Switch Settings WARNING! Make sure the input power disconnect switch is in the OFF position before opening the front cover to the unit. -
Page 26: Bypass Aux Inputs
Bypass AUX Inputs When both DIP switches 9 and 10 are in the ON position, AUX1 and AUX2 inputs will be bypassed causing the output to energize regardless of the state of AUX1 and AUX2. Enable VFD Mode In VFD mode the phase converter will automatically adjust the current on the generated leg to balance the three-phase currents by adjusting the voltage of the generated leg. -
Page 27: Transformer Mode
Toggle SW4 to move between ADJUST V23 and ADJUST V31. When the desired parameter is shown on the display, toggle SW3 OFF then ON to enter the selected menu. Action Effect Toggle SW3 Decrease selected voltage Toggle SW4 Increase selected voltage When adjusting output voltage, make changes in small increments (5 V or less) to begin, then let the menu time out to save the change. -
Page 28: Elevator Mode
Elevator Mode WARNING! Risk of electric shock. De-energize the unit by disconnecting all incoming sources of power, then wait 30 minutes for internal charges to dissipate before servicing the equipment. WARNING! Using Elevator Mode on any application except an elevator will void manufacturer’s warranty. -
Page 29: Startup Delay
Startup Delay WARNING! Risk of electric shock. De-energize the unit by disconnecting all incoming sources of power, then wait 30 minutes for internal charges to dissipate before servicing the equipment. Startup Delay will force the converter to wait for a set time period before starting up. This procedure will require wiring two ON/OFF switches to the converter. -
Page 30: Infinite Restarts
Infinite Restarts WARNING! Risk of electric shock. De-energize the unit by disconnecting all incoming sources of power, then wait 30 minutes for internal charges to dissipate before servicing the equipment. Infinite Restarts will allow the converter to restart an unlimited number of times after fault conditions. -
Page 31: Fault Codes
Fault Codes Table 29 – Fault Codes Text Description/Comments Restart Sudden and severe regenerative power under high BUS OVERVOLTAGE Auto line voltage may result in bus overvoltage. CLASS 4 OVERLOAD Output current exceeded operating limit. Auto Connection from Control board to Hall Sensor isn’t CM BOARD FAULT properly connected. -
Page 32: Faults: Manual Restart
Faults: Manual Restart These faults generally indicate damage to the converter and/or the load. They may also indicate a potentially dangerous condition. When this type of fault occurs, the display will indicate the fault message and the converter output will remain off. CAUTION! Contact Phase Technologies for assistance before restarting or troubleshoot the system thoroughly before power cycling the converter. -
Page 33: Troubleshooting Tips
TROUBLESHOOTING TIPS If a fault occurs, a fault code will be displayed on the LCD screen. See Table 29 for a list of fault codes. Fault codes generally indicate that an issue exists independent of the phase converter. Table 31 – Troubleshooting Problem Potential Cause Solution... -
Page 34: Routine Inspection And Maintenance
ROUTINE INSPECTION AND MAINTENANCE HIGH VOLTAGE: This equipment is connected to line voltages that can create a potentially hazardous situation. Electric shock could result in serious injury or death. This device should only be installed and serviced by trained and licensed personnel. Follow instructions carefully and observe all warnings. - Page 35 Small Frame Models: PT407, PT410, PT415, PT420 Medium Frame Models: PT007, PT010, PT020, PT430 Large Frame Models: PT030, PT040, PT050, PT060, PT075, PT440, PT450, PT460, PT475, PT4100, PT4150, PT4175 Figure 27 – PT Large Frame Line Filter Capacitors PTE Frame 1 Models: PTE007QT, PTE010QT, PTE015, PTE020, PTE207QT, PTE210QT,...
- Page 36 Table 32 – PT Nominal Filter Capacitor Values in MicroFarads (uF) Nominal Converter Model Capacitance Capacitance PT407, PT410, PT415, PT420 10 uF 5 uF PT007, PT430 10 uF 5 uF PT010, PT020 20 uF 10 uF PTE007, PTE007QT, PTE010, PTE010QT, PTE015, PTE020, PTE407, PTE407QT 20 uF 10 uF...
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Page 37: Fuses
For 460V PTE models (PTE4XX), disconnect wires from JL2. You may need to remove the baffle covering the heatsink to access JL2. Next, use a multi-meter to measure between L1 and L2, then measure between L2 and JL3B. If either capacitance measured is below the 50% Capacitance value in Table 32, contact Phase Technologies for replacement. - Page 38 Figure 33 – PT Medium Frame Fuse Figure 32 – PT Small Frame Fuse Location Location Small Frame Models: PT407, PT410, PT415, PT420 Medium Frame Models: PT007, PT010, PT020, PT430 Large Frame Models: PT030, PT040, PT050, PT060, PT075, PT440, PT450, PT460, PT475, PT4100, PT4150, PT4175 Figure 34 –...
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Page 39: Motor Starting/Overload Capabilities
MOTOR STARTING/OVERLOAD CAPABILITIES All Phase Perfect digital phase convertors are rated to across the line start motors up to the nameplate horsepower rating of the convertor except for 50 HP models and larger. Motor starting capability is approximately equivalent to an across the line starter using a Class 10 thermal overload. - Page 40 Overcurrent/Motor Starting Sourcing Limit 10000.0 1000.0 100.0 10.0 Current (A) PT030 PT040 Overcurrent/Motor Starting Sourcing Limit 10000.0 1000.0 100.0 10.0 Current (A) PT050 PT060 PT075 *PT050, PT060, and PT075 should not be used to cross-the-line-start motor loads. 34 | Page V4.1...
- Page 41 Overcurrent/Motor Starting Sourcing Limit 10000.0 1000.0 100.0 10.0 Current (A) PTE207 PTE210 PTE215 PTE220 Overcurrent/Motor Starting Sourcing Limit 10000.0 1000.0 100.0 10.0 Current (A) PTS405 PT407/PTE407/PTS407 PT410/PTE410 PT415/PTE415 PT420/PTE420 PT430 35 | Page V4.1...
- Page 42 Overcurrent/Motor Starting Sourcing Limit 10000.0 1000.0 100.0 10.0 1000 Current (A) PT440 PT450 PT460 PT475 PT4100 PT4150 PT4175 *Phase converters 50 HP and larger should not be used to cross-the-line start motor loads. 36 | Page V4.1...
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Page 43: Dimensional Drawings
DIMENSIONAL DRAWINGS Figure 36 – PT Small Frame Dimensions 37 | Page V4.1... - Page 44 Figure 37 – PT Medium Frame Dimensions 38 | Page V4.1...
- Page 45 Figure 38 – PT Large Frame Dimensions 39 | Page V4.1...
- Page 46 Figure 39 – PTE Small Frame Dimensions 40 | Page V4.1...
- Page 47 Figure 40 – PTE Medium Frame Dimensions 41 | Page V4.1...
- Page 48 Figure 41 – PTE Large Frame Dimensions 42 | Page V4.1...
- Page 49 Figure 42 – PTS003 and PTS005 Dimensions 43 | Page V4.1...
- Page 50 Figure 43 – PTS007 Dimensions 44 | Page V4.1...
- Page 51 Figure 44 – PTS405 and PTS407 Dimensions 45 | Page V4.1...
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Page 52: Notes
NOTES 46 | Page V4.1... -
Page 53: Warranty Policy
WARRANTY POLICY LIMITED WARRANTY This Limited Warranty applies to the following Phase Technologies’ product lines: ® Phase Perfect Digital Phase Converters One Year Warranty Phase Perfect Digital Phase Converters are warranted against defects in material and workmanship. This warranty covers both parts and labor from the date of purchase from Phase Technologies. - Page 54 222 Disk Drive, Rapid City, SD 57701 866-250-7934 - Toll-Free 605-343-7934 - Main w w w . p h a s e t e c h n o l o g i e s . c o m...
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