BINMASTER ToughSonic TS-100 Installation & Operating Instructions Manual

Ultrasonic distance sensors, pc configurable and/or push-button teachable

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ToughSonic® TS-100 Installation & Operating Instructions
402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |
ToughSonic®
TS-100
Ultrasonic Distance Sensors
PC Configurable and/or Push-Button Teachable
INSTALLATION & OPERATING INSTRUCTIONS
BinMaster Lincoln, NE
1
925-0457

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Summary of Contents for BINMASTER ToughSonic TS-100

  • Page 1 ToughSonic® TS-100 Installation & Operating Instructions ToughSonic® TS-100 Ultrasonic Distance Sensors PC Configurable and/or Push-Button Teachable INSTALLATION & OPERATING INSTRUCTIONS BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 2: Table Of Contents

    All specifications are subject to change without no- Initial Release 31 May 2015 tice. BinMaster will repair or replace, at our option, any part General corrections 8 Apr 2016 found by us to be defective in material or workmanship if the...
  • Page 3 (ingress) (15 meters) that typically supports one of external objects or liquids. device. Measurement Rate* - The repetitive rate that the sensor measures distance (see response time). BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 4 SYNC Interval The time interval of measurement of all SYNC sensors. It equals the number of SYNC phases x measurement interval. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 5: Ultrasonics Overview

    Sort or select objects based on differences in their physical dimensions. Level Measurement Measure or control the level of liquid or solid materials in tanks or bins for inventory or batching...and many more BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 6: Sensor Overview

    Sensors are potted and sealed to operate in wide humidity and temperature ranges. Identification The ToughSonic® model number and serial number are printed on the label on the side of the housing. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 7: Specifications

    4 in (10.2cm) 1.75 in (4.4 cm) to 24 in (61 cm) 4 in (10.2cm to 10 ft (3m) Typical 30 mA @ 24 VDC 240 KHz BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 8 10.3 oz (0.29 kg) 1.75 in (4.4 cm) 36 in (91 cm) 12 in (30.5 cm) 18 in (46 cm) 1.75 in (4.4 cm) 24 in (61 cm) BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 9 ToughSonic® TS-100 Installation & Operating Instructions ToughSonic® 50 ToughSonic® 30 ToughSonic® 50F TS-100.50.E.XXXX TS-100.30.XXXX TS-100.50.F.XXXX TS-100.50.D.XXXX BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 10 ToughSonic® TS-100 Installation & Operating Instructions ToughSonic® 50 ToughSonic® 50F ToughSonic® 30 TS-100.50.E.XXXX TS-100.50.F.XXXX TS-100.30.XXXX TS-100.50.D.XXXX BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 11: Mechanical Details

    3-in diameter. when temperature compensation is active. Mount the sensor away from the inner walls of tanks. Seams and fixtures can interfere with measurements. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 12 The sensor mounts through a 1.18in (31mm) hole in a mounting plate as shown in Figure 3. This hole may be a component of the user equipment or BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 13: Mounting Hardware & Accessories

    ToughSonic® TS-100 Installation & Operating Instructions Mounting Hardware & Accessories Metric ToughSonic® 3 & 14 series ToughSonic® 30 Series The ToughSonic® 30 threads into a 1.5” NPT Flange or pipe thread BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 14 ToughSonic® 50D UA-FM-SS25 UA-FM-SS15 Stainless steel flange. Fits Stainless steel flange. Fits rear ToughSonic® 50F mount ToughSonic® 50E UA-FM-15 Gray PVC flange Fits rear mount ToughSonic® 50E BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 15: Software & Interconnection

    ToughSonic® TS-100 Installation & Operating Instructions Software & Interconnection The following accessories are available. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 16: Interfaces

    ToughSonic® TS-100 Installation & Operating Instructions ToughSonic® 3, 12 & 14 Series ToughSonic® 30 & 50 Series (6-wire cable) (9-wire cable) These wires are not on ToughSonic® 3 or 14 sensors BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 17 4-20 mA sinking, and two switch outputs. The default switch outputs are sinking (NPN type) but may be changed to sourcing (PNP type) or turned OFF using SensorView™. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 18: Rear Features

    ToughSonic® TS-100 Installation & Operating Instructions ToughSonic® TS-100.50RM & TS-100.50E No pushbuttons or LEDs ToughSonic® TS-100.50F Square=data RX, Rectangular=data TX No pushbutton BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 19: Output Status Indicators

    Switch #2. The #2 output must be configured to be a switch to choose Switch as the indicator. Similarly, Reference Target temperature compensation must be chosen before assigning Reference Target to the square indicator. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 20: Switch Status

    > blinks ON-OFF if the target distance is equal to or outside the high value endpoint distance. The sensor output will be 5/10 VDC, 20 mA or the SensorView™ adjusted high analog output value. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 21 SensorView™ by Switch Status: The indicator will light green when the asso- ciated switch is ON. An ON-switch means is it conducting (continued next page) BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 22: Analog Outputs

    The analog status is solid green when the measurement is > Voltage and sourcing current loop outputs. within the normal (calibrated) range. > Output selection is accomplished using SensorView™. Defaults are I and V. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 23 ToughSonic® TS-100 Installation & Operating Instructions Voltage Output Sourcing Current Loop Output Sinking Current Loop (orange wire) BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 24: Serial Data Interface

    ToughSonic® TS-100 Installation & Operating Instructions Serial Data Interface Sensor Networks (RS-485) RS-232 (PC COM Port) RS-485 (Multi-Drop Addressable) BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 25: Teach Adjust

    > 15 minutes after last use of the TEACH button. any sequence. The endpoint distances can be in any order, > When input power is cycled off and on. allowing increasing or (continued on next page) BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 26 The polarity of each switch can be changed between ON Closer than the setpoint or On Farther than the setpoint using TEACH-8 for Output #1 and TEACH-10 for Output #2. BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 27 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 28 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 29 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 30 ToughSonic® TS-100 Installation & Operating Instructions Software will display: “describe configuration here” BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 31 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 32 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 33 ToughSonic® TS-100 Installation & Operating Instructions Values: 0 to 221.77 in (5.63 m) Warning: if result surpasses Range Window for selected Switch Mode) BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 34 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 35 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...
  • Page 36 ToughSonic® TS-100 Installation & Operating Instructions BinMaster Lincoln, NE 925-0457 402-434-9102 | info@binmaster.com | www.binmaster.com | 2023 v3.6.3 |...

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925-0457

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