Related Manuals for Sullivan-Palatek SPRPRN 600Z
Summary of Contents for Sullivan-Palatek SPRPRN 600Z
- Page 1 EN - english Instructions for installation and operation Compressed air refrigeration dryer SPRPRN 600Z - 5000Z...
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Page 2: Electric Diagrams Sprprn 600Z-1250Z - Sheet
Dear customer, Thank you for deciding in favour of the SPRPRN 600Z - 5000Z compressed-air refrigeration dryer. Please read these installation and operating instructions carefully before mounting and starting up the SPRPRN 600Z - 5000Z and follow our directions. Perfect functioning of the SPRPRN 600Z - 5000Z and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered to. -
Page 3: Table Of Contents
Place of installation Installation plan Correction factors Connection to the compressed-air system 8.4.1 Inlet / outlet flanged air connections (only SPRPRN 600Z – 1250Z) Connection to the cooling-water network Minimum cooling-water requirements (referred to Tube & Shell condenser): Electrical connections Condensate drain... -
Page 4: Electric Diagrams Sprprn 3000Z - Sheet
Exploded diagram SPRPRN 4000Z-5000Z Water Cooled 13.3 Electric diagrams 13.3.1 Electric diagrams – list of components 13.3.2 Electric diagrams SPRPRN 600Z-1250Z - Sheet 1/3 13.3.3 Electric diagrams SPRPRN 600Z-1250Z - Sheet 2/3 13.3.4 Electric diagrams SPRPRN 600Z-1250Z - Sheet 3/3 13.3.5 Electric diagrams SPRPRN 1500Z-2500Z - Sheet 1/4 13.3.6... -
Page 5: Name Plate
/ certified skilled personnel prior to installation, start-up and maintenance. The operating instructions must be accessible at all times at the place of application of the SPRPRN 600Z - 5000Z compressed-air refrigeration dryer. -
Page 6: Safety Pictograms In Accordance With Din 4844
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration system, with experience and technical training, and who are well-grounded in the respective provisions and laws. SPRPRN 600Z - 5000Z... -
Page 7: Signal Words In Accordance With Ansi
Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to undertaking any measures on the SPRPRN 600Z - 5000Z compressed-air refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the operating instructions. The operator is responsible for the adherence to these provisions. - Page 8 Refrigerant leak! A refrigerant leak involves the danger of serious injury and damage to the environment. The SPRPRN 600Z - 5000Z compressed-air refrigeration dryer contains fluorinated greenhouse gas/refrigerant. Installation, repair and maintenance works at the refrigeration system must only be carried out by certified skilled personnel (specialists).
- Page 9 Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases, toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found. Pos : 12 /Bek o T ec hnis che D ok umentati on/Übersc hriften/1/Bestimmungsgem äße Verwendung @ 0\mod_1183637706293_6.doc @ 5383 SPRPRN 600Z - 5000Z...
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Page 10: Proper Use
• No objects whatsoever must be installed at or placed on the SPRPRN 600Z - 5000Z compressed-air refrigeration dryer and the connecting lines. Installation of the plant in frost-free places only. -
Page 11: Transport
90%. If the storage period exceeds 12 months, you should contact the manufacturer. The packaging material is recyclable. Dispose of the material in accordance with the directives and provisions in force in the country of destination SPRPRN 600Z - 5000Z... -
Page 12: Installation
Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance operations. The dryer does not require attachment to the floor surface. Do not obstruct the ventilation grille (not even partially). Prevent any recirculation of the outgoing cooling air. Protect the dryer against draughts. SPRPRN 600Z - 5000Z... -
Page 13: Installation Plan
Contaminated intake air! In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3 or poorer quality), we recommend the additional installation of a prefilter (e.g. ProPure), to avoid clogging of the heat exchanger. SPRPRN 600Z - 5000Z... -
Page 14: Correction Factors
Actual air throughput = air throughput acc. to planning x factor (F1) x factor (F2) x factor (F3) x factor (F4) Example: The SPRPRN 600Z has a planned nominal capacity of 600 scfm (1019 m³/h). The highest achievable air mass under the following operating conditions is: ... -
Page 15: Connection To The Compressed-Air System
===== Ende der Stüc kliste ===== 8.4.1 Inlet / outlet flanged air connections (only SPRPRN 600Z – 1250Z) Inlet / oulet flanged air connections and Victaulic ® joints are located inside the box under the dryer (see Fig.1). Assembly flange (B) and Victaulic ® joint (A) as shown in Fig.2 Pay particular attention in not damaging the gasket of Victaulic ®... -
Page 16: Connection To The Cooling-Water Network
(3) – Pressure difference at the water connection of the dryer at maximum water flow. Other delivery pressures upon request. CAUTION! During the piping of the dryer, the inlet and outlet connections need to be supported as is shown in the illustration. Non-observance will cause damage. SPRPRN 600Z - 5000Z... -
Page 17: Electrical Connections
Supply voltage and missing earth connection! Important: ensure that the plant is connected to earth. Do not use plug adapters at the power plug. Possible replacement of the power plug must only be carried out by a qualified electrician. SPRPRN 600Z - 5000Z... -
Page 18: Condensate Drain
During the installation and operation of this device, all national regulations regarding electronics and any other federal and state ordinances, as well as local provisions, need to be adhered to. The operator and the user must ensure that the dryer is not operated without panels. SPRPRN 600Z - 5000Z... -
Page 19: Initial Start-Up
These modifications must only be carried out by a qualified electrician. Do not by-pass the RPP protector: If the device is operated with the incorrect direction of rotation, the compressor will fail immediately. This will void the guarantee. SPRPRN 600Z - 5000Z... -
Page 20: Start-Up And Shut Down
The dryer must not be started up more than six times an hour. Wait at least five minutes prior to every restart. The user is responsible for the compliance with these provisions. Irreparable damage can be caused when starting up the device too often. SPRPRN 600Z - 5000Z... -
Page 21: Technical Data
Technical data 10 Technical data 10.1 Technical data SPRPRN 600Z - 5000Z 3/460/60 SPRPRN 600Z - 5000Z... -
Page 22: Technical Data Sprprn 600Z - 5000Z 3/575/60
Technical data 10.2 Technical data SPRPRN 600Z - 5000Z 3/575/60 SPRPRN 600Z - 5000Z... -
Page 23: Technical Description
The low-pressure gas is resupplied to the compressor, where it is compressed again. It then re-enters the cycle. In phases of a reduced compressed-air load, the excess refrigerant is resupplied automatically to the compressor via the hot gas bypass valve. SPRPRN 600Z - 5000Z... -
Page 24: Flow Chart (Air-Cooled)
Condenser (air-cooled) Compressor crankcase heater Condenser fan (air-cooled) Liquid separator Filter dryer Refrigerant pressure transducer BHP Capillary tube Oil separator (SPRPRN 1750Z-5000Z) 12.1 T1 Temperature probe – Dew point Compressed-air flow direction Refrigerant gas flow direction SPRPRN 600Z - 5000Z... -
Page 25: Refrigerating Compressor
This guarantees maximum heat transfer. The heat transfer in the air/refrigerant heat exchanger also takes place in a reverse current. This allows full evaporation of the refrigerant. The high-performance separator ensures almost complete separation of the condensate. Maintenance of the high-performance separator is not required. SPRPRN 600Z - 5000Z... -
Page 26: Hot-Gas Bypass Valve
Without compressed air flow through the dryer, rotate the adjusting screw (position A on the drawing) until the following value is reached: Hot gas setting : R407C pressure 65.3 psig (+1.45 / -0 psi) [4.5 barg (+0.1 / -0 bar)] SPRPRN 600Z – 1250Z SPRPRN 1500Z – 3000Z SPRPRN 4000Z – 5000Z 8 mm 5/16 in. -
Page 27: Dmc 24 Electronics (Control Unit Compressed-Air Dryer)
If the compressor was out of operation for a sufficient period of time, it will start immediately. If this is not the case, the display shows the countdown of the seconds until the compressor restarts and the LED flashes (max. delay five minutes). SPRPRN 600Z - 5000Z... -
Page 28: Switching The Dryer Off
The total operating hours and the hours until the next maintenance are indicated in the field 0...999 hours, and in thousand hours from 1.0 hours onwards (example: when the display shows 35, this means 35 hours and when the display shows 3.5, this means 3,500 hours). SPRPRN 600Z - 5000Z... -
Page 29: Indication Of A Service Warning
Setting HP> 28barg (406psig) delay three minutes / reset HP< 25barg (363psig) NOTE: when the dryer is switched on but no system pressure is applied, the drain trouble indication may appear. SPRPRN 600Z - 5000Z... -
Page 30: Alarm Indication
Setting T1< -3°C (27°F) delay one minute / reset T1> 0°C (32°F) LCP – Low condensation pressure: condensation pressure too low PF4 – Probe 4 failure: failure probe 4 PFP – Probe pressure failure: failure condensation pressure transducer BHP SPRPRN 600Z - 5000Z... -
Page 31: Display Of The Alarm Memory - Log Menu
The DMC24 can be connected to a serial monitoring line, a remote control or a notebook for the download of the alarm log files (memory). For further information, please contact your retailer or your service centre. SPRPRN 600Z - 5000Z... -
Page 32: How To Change Operating Parameters - Setup Menu
THE DRYER MAY P OWER UP WITHOUT BEING ACTED UP ON. THE US ER WILL BE RES P ONS IBLE FOR THE INS TALLATION OF P ROP ER P ROTECTIONS FOR P OS S IBLE S UDDEN P OWER RES TORATION TO THE DRYER. SPRPRN 600Z - 5000Z... -
Page 33: Electronically Level-Controlled Zl Drain
Certified skilled personnel Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to undertaking any measures on the SPRPRN 600Z - 5000Z compressed-air refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the operating instructions. The operator is responsible for the adherence to these provisions. - Page 34 • Check the hose lines of the condensate drain and replace them, if required. • Finally, verify the operation of the device. EVERY 8,000 HOURS • Replace ZL Drain Service Unit SPRPRN 600Z - 5000Z...
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Page 35: Troubleshooting
Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to undertaking any measures on the SPRPRN 600Z - 5000Z compressed-air refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the operating instructions. The operator is responsible for the adherence to these provisions. - Page 36 If installed: untreated air flows through the bypass group - close it. The dryer does not drain condensate – see the corresponding paragraph. The pressure dew point is too high – see the corresponding paragraph. SPRPRN 600Z - 5000Z...
- Page 37 3 seconds). If the led is powered it means that the dryer is in remote mode and it is not possible to reset the alarm from the panel. Switch the dryer in “local mode” to reset the alarm. SPRPRN 600Z - 5000Z...
- Page 38 5. The adjusting valve for the cooling-water flow needs to be re-adjusted - contact a technician for refrigeration plants to have the nominal calibration re-established (water- cooled). 6. Refrigerant gas leak – contact a technician for refrigeration plants. 7. Compressor does not work – see specific point. SPRPRN 600Z - 5000Z...
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Page 39: Recommended Spare Parts
Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is identified with its ID Number and related Spare Part Number. Here below the cross reference table between ID Numbers and exploded drawings Ref. with their description and quantity installed in the dryers. SPRPRN 600Z - 5000Z... -
Page 40: Maintenance Works At The Refrigeration Cycle
The refrigerant contains lubricating-oil droplets which are released by the compressor. The refrigerant must not be discharged into the environment. It must to be sucked off from the dryer using a suitable device, and then needs to be supplied to a collection point. SPRPRN 600Z - 5000Z... -
Page 41: Appendices
Appendices 13 Appendices 13.1 Dryer dimensions 13.1.1 Dimensions SPRPRN 600Z-1250Z SPRPRN 600Z - 5000Z... -
Page 42: Dimensions Sprprn 1500Z-2500Z
Appendices 13.1.2 Dimensions SPRPRN 1500Z-2500Z SPRPRN 600Z - 5000Z... -
Page 43: Dimensions Sprprn 3000Z
Appendices 13.1.3 Dimensions SPRPRN 3000Z SPRPRN 600Z - 5000Z... -
Page 44: Dimensions Sprprn 4000Z-5000Z
Appendices 13.1.4 Dimensions SPRPRN 4000Z-5000Z SPRPRN 600Z - 5000Z... -
Page 45: Exploded Diagrams
66 QE door 81 Adhesive label flow chart Condenser water-regulating valve (water-cooled) 83 Refrigerant service valve – high pressure Refrigerant accumulator 84 Refrigerant service valve – low pressure ZL Drain 100 Autotransformer Main switch Liquid separator SPRPRN 600Z - 5000Z... -
Page 46: Exploded Diagram Sprprn 600Z-1250Z Air Cooled
Appendices 13.2.2 Exploded diagram SPRPRN 600Z-1250Z Air Cooled SPRPRN 600Z - 5000Z... -
Page 47: Exploded Diagram Sprprn 1500Z-2500Z Air Cooled
Appendices 13.2.3 Exploded diagram SPRPRN 1500Z-2500Z Air cooled SPRPRN 600Z - 5000Z... -
Page 48: Exploded Diagram Sprprn 3000Z Air Cooled
Appendices 13.2.4 Exploded diagram SPRPRN 3000Z Air cooled SPRPRN 600Z - 5000Z... -
Page 49: Exploded Diagram Sprprn 4000Z-5000Z Air Cooled
Appendices 13.2.5 Exploded diagram SPRPRN 4000Z-5000Z Air cooled SPRPRN 600Z - 5000Z... -
Page 50: Exploded Diagram Sprprn 600Z-1250Z Water Cooled
Appendices 13.2.6 Exploded diagram SPRPRN 600Z-1250Z Water cooled SPRPRN 600Z - 5000Z... -
Page 51: Exploded Diagram Sprprn 1500Z-2500Z Water Cooled
Appendices 13.2.7 Exploded diagram SPRPRN 1500Z-2500Z Water Cooled SPRPRN 600Z - 5000Z... -
Page 52: Exploded Diagram Sprprn 3000Z Water Cooled
Appendices 13.2.8 Exploded diagram SPRPRN 3000Z Water Cooled SPRPRN 600Z - 5000Z... -
Page 53: Exploded Diagram Sprprn 4000Z-5000Z Water Cooled
Appendices 13.2.9 Exploded diagram SPRPRN 4000Z-5000Z Water Cooled SPRPRN 600Z - 5000Z... -
Page 54: Electric Diagrams
Provided and cabled by the customer Internal control Time-controlled drain outlet (not used) Only water-cooled BN = BROWN = ORANGE BU = BLUE = RED BK = BLACK = WHITE YG = YELLOW/GREEN WH/BK = WHITE/BLACK SPRPRN 600Z - 5000Z... -
Page 55: Electric Diagrams Sprprn 600Z-1250Z - Sheet
Appendices 13.3.2 Electric diagrams SPRPRN 600Z-1250Z - Sheet 1/3 SPRPRN 600Z - 5000Z... - Page 56 Appendices 13.3.3 Electric diagrams SPRPRN 600Z-1250Z - Sheet 2/3 SPRPRN 600Z - 5000Z...
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Page 57: Electric Diagrams Sprprn 600Z-1250Z - Sheet
Appendices 13.3.4 Electric diagrams SPRPRN 600Z-1250Z - Sheet 3/3 SPRPRN 600Z - 5000Z... -
Page 58: Electric Diagrams Sprprn 1500Z-2500Z - Sheet
Appendices 13.3.5 Electric diagrams SPRPRN 1500Z-2500Z - Sheet 1/4 SPRPRN 600Z - 5000Z... - Page 59 Appendices 13.3.6 Electric diagrams SPRPRN 1500Z-2500Z - Sheet 2/4 SPRPRN 600Z - 5000Z...
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Page 60: Electric Diagrams Sprprn 1500Z-2500Z - Sheet
Appendices 13.3.7 Electric diagrams SPRPRN 1500Z-2500Z - Sheet 3/4 SPRPRN 600Z - 5000Z... -
Page 61: Electric Diagrams Sprprn 1500Z-2500Z - Sheet
Appendices 13.3.8 Electric diagrams SPRPRN 1500Z-2500Z - Sheet 4/4 SPRPRN 600Z - 5000Z... -
Page 62: Electric Diagrams Sprprn 3000Z - Sheet
Appendices 13.3.9 Electric diagrams SPRPRN 3000Z - Sheet 1/6 SPRPRN 600Z - 5000Z... - Page 63 Appendices 13.3.10 Electric diagrams SPRPRN 3000Z - Sheet 2/6 SPRPRN 600Z - 5000Z...
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Page 64: Electric Diagrams Sprprn 3000Z - Sheet
Appendices 13.3.11 Electric diagrams SPRPRN 3000Z - Sheet 3/6 SPRPRN 600Z - 5000Z... - Page 65 Appendices 13.3.12 Electric diagrams SPRPRN 3000Z - Sheet 4/6 SPRPRN 600Z - 5000Z...
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Page 66: Electric Diagrams Sprprn 3000Z - Sheet
Appendices 13.3.13 Electric diagrams SPRPRN 3000Z - Sheet 5/6 SPRPRN 600Z - 5000Z... -
Page 67: Electric Diagrams Sprprn 3000Z - Sheet
Appendices 13.3.14 Electric diagrams SPRPRN 3000Z - Sheet 6/6 SPRPRN 600Z - 5000Z... -
Page 68: Electric Diagrams Sprprn 4000Z - Sheet
Appendices 13.3.15 Electric diagrams SPRPRN 4000Z - Sheet 1/6 SPRPRN 600Z - 5000Z... - Page 69 Appendices 13.3.16 Electric diagrams SPRPRN 4000Z - Sheet 2/6 SPRPRN 600Z - 5000Z...
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Page 70: Electric Diagrams Sprprn 4000Z - Sheet
Appendices 13.3.17 Electric diagrams SPRPRN 4000Z - Sheet 3/6 SPRPRN 600Z - 5000Z... -
Page 71: Electric Diagrams Sprprn 4000Z - Sheet
Appendices 13.3.18 Electric diagrams SPRPRN 4000Z - Sheet 4/6 SPRPRN 600Z - 5000Z... -
Page 72: Electric Diagrams Sprprn 4000Z - Sheet
Appendices 13.3.19 Electric diagrams SPRPRN 4000Z - Sheet 5/6 SPRPRN 600Z - 5000Z... -
Page 73: Electric Diagrams Sprprn 4000Z - Sheet
Appendices 13.3.20 Electric diagrams SPRPRN 4000Z - Sheet 6/6 SPRPRN 600Z - 5000Z... -
Page 74: Electric Diagrams Sprprn 5000Z - Sheet
Appendices 13.3.21 Electric diagrams SPRPRN 5000Z - Sheet 1/6 SPRPRN 600Z - 5000Z... - Page 75 Appendices 13.3.22 Electric diagrams SPRPRN 5000Z - Sheet 2/6 SPRPRN 600Z - 5000Z...
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Page 76: Electric Diagrams Sprprn 5000Z - Sheet
Appendices 13.3.23 Electric diagrams SPRPRN 5000Z - Sheet 3/6 SPRPRN 600Z - 5000Z... -
Page 77: Electric Diagrams Sprprn 5000Z - Sheet
Appendices 13.3.24 Electric diagrams SPRPRN 5000Z - Sheet 4/6 SPRPRN 600Z - 5000Z... -
Page 78: Electric Diagrams Sprprn 5000Z - Sheet
Appendices 13.3.25 Electric diagrams SPRPRN 5000Z - Sheet 5/6 SPRPRN 600Z - 5000Z... -
Page 79: Electric Diagrams Sprprn 5000Z - Sheet
Appendices 13.3.26 Electric diagrams SPRPRN 5000Z - Sheet 6/6 SPRPRN 600Z - 5000Z... - Page 80 Original operating instructions in English. Subject to technical changes / errors excepted. SPRPRN_600Z_5000Z _manual_en_07_2020 74MD0005F3-EN_01...
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