Related Manuals for Sullivan-Palatek SPRVSD 800Z
Summary of Contents for Sullivan-Palatek SPRVSD 800Z
- Page 1 EN - english Instructions for installation and operation Compressed air refrigeration dryer SPRVSD 800Z - 2500Z...
- Page 2 Dear customer, Thank you for deciding in favour of the SPRVSD 800Z-2500Z compressed-air refrigeration dryer. Please read these installation and operating instructions carefully before mounting and starting up the SPRVSD 800Z-2500Z and follow our directions. Perfect functioning of the SPRVSD 800Z-2500Z and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.
-
Page 3: Table Of Contents
Installation layout Correction factors Connection to the compressed air system 8.4.1 Inlet / outlet flanged air connections (only SPRVSD 800Z-1250Z) Connection to the cooling water network (Water-Cooled) Minimum cooling water requirements (referred to Tube & Shell condenser) Electrical connections Condensate drain... - Page 4 Electric diagrams – List of components 13.1 Dryers dimensions 13.1.1 SPRVSD 800Z-1250Z 13.1.2 SPRVSD 1500Z-2500Z 13.2 Exploded views 13.2.1 SPRVSD 800Z-1250Z Air-Cooled 13.2.2 SPRVSD 800Z-1250Z Water-Cooled 13.2.3 SPRVSD 1500Z-2500Z Air-Cooled 13.2.4 SPRVSD 1500Z-2500Z Water-Cooled 13.3 Electric diagrams 13.3.1 SPRVSD 800Z-1250Z 13.3.2...
-
Page 5: Name Plate
In addition to these operating instructions, local and national regulations need to be observed, where required. Ensure that operation of the SPRVSD 800Z-2500Z compressed-air refrigeration dryer only takes place within the permissible limit values indicated on the name plate. Any deviation from these limit values involves a risk for persons and for the material, and may result in malfunction or a breakdown. -
Page 6: Safety Pictograms In Accordance With Din 4844
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration system, with experience and technical training, and who are well-grounded in the respective provisions and laws. SPRVSD 800Z-2500Z... - Page 7 • CFC-free refrigerants • CFC-free insulation material • Energy-saving design • Limited acoustic emissions • Dryer and packaging comprise reusable materials This symbol advises the user to observe the environmental aspects and comply with the recommendations connected with this symbol. SPRVSD 800Z-2500Z...
-
Page 8: Signal Words In Accordance With Ansi
30 minutes. os: 7 /Beko Technische Dokumentation/Sicherheit/Maßnahmen Netzspannung BM 31/32/33 @ 0\mod_1216898430699_6.doc @ 11319 Caution! Refrigerant! The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant. Please observe the corresponding paragraph entitled "Maintenance works at the refrigeration cycle". SPRVSD 800Z-2500Z... - Page 9 Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration system, with experience and technical training, and who are well-grounded in the respective provisions and laws. SPRVSD 800Z-2500Z...
- Page 10 Failures of this type will affect warranty considerations. Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases, toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found. SPRVSD 800Z-2500Z...
-
Page 11: Proper Use Of The Dryer
The documents related to the SPRVSD 800Z-2500Z compressed-air refrigeration dryer (manual, operating • instructions, manufacturer's declaration etc.) must be kept safe for future reference. No objects whatsoever must be installed at or placed on the SPRVSD 800Z-2500Z compressed-air refrigeration • dryer and the connecting lines. -
Page 12: Transport
90%. If the storage period exceeds 12 months, you should contact the manufacturer. The packaging materials are recyclable. Dispose of material in compliance with the rules and regulations in force in the destination country. SPRVSD 800Z-2500Z... -
Page 13: Installation
Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance operations. The dryer does not require attachment to the floor surface. Do not obstruct the ventilation grille (not even partially). Prevent any recirculation of the outgoing cooling air. Protect the dryer against draughts. SPRVSD 800Z-2500Z... -
Page 14: Installation Layout
(e.g. ProPure) in order to guarantee an optimal thermal transfer in the heat exchanger. Strongly contaminated compressed air leads to the concentration of oil, creating an oil layer that interrupts the thermal transfer and could clog the heat exchanger / filter. SPRVSD 800Z-2500Z... -
Page 15: Correction Factors
Actual air throughput = air throughput acc. to planning x factor (F1) x factor (F2) x factor (F3) x factor (F4) Example: The SPRVSD 800Z has a planned nominal capacity of 800 scfm (1358 m³/h). The highest achievable air mass under the following operating conditions is: ... -
Page 16: Connection To The Compressed Air System
===== Ende der Stückliste ===== 8.4.1 Inlet / outlet flanged air connections (only SPRVSD 800Z-1250Z) Inlet / oulet flanged air connections and clamp joints are located inside the box under the dryer (see Fig.1). Assembly flange (B) and clamp joint (A) as shown in Fig.2 Pay particular attention in not damaging the gasket of clamp joint (A). -
Page 17: Connection To The Cooling Water Network (Water-Cooled)
*3 Pressure difference at the water connection of the dryer at maximum water flow. Other prevalences upon request. CAUTION! During the piping of the dryer, the inlet and outlet connections need to be supported as is shown in the illustration. Non-observance will cause damage. SPRVSD 800Z-2500Z... -
Page 18: Electrical Connections
The installer is responsible for supplying and installing the power cable. Be sure to provide the proper fuses or breakers based on the data information located on the nameplate. SPRVSD 800Z-1250Z SPRVSD 1500Z-2500Z A residual-current device (RCD) with I∆n =0.3A Class B is suggested. -
Page 19: Condensate Drain
During the installation and operation of this device, all national regulations regarding electronics and any other federal and state ordinances, as well as local provisions, need to be adhered to. The operator and the user must ensure that the dryer is not operated without panels. SPRVSD 800Z-2500Z... -
Page 20: First Start-Up
Note! Compressor and fan(s) proper rotation direction are managed automatically by the inverters. It is not necessary to observe the phases sequence when connecting the power cable to the main switch. SPRVSD 800Z-2500Z... -
Page 21: Start-Up And Shut Down
ON and OFF by the DMC55 to keep the temperature of the heat exchanger cold, allowing a consistent additional energy saving. The dryer needs to be during the entire compressed-air usage time, even if the compressed-air compressor works periodically. SPRVSD 800Z-2500Z... -
Page 22: Technical Data
Technical data 10 Technical data 10.1 Technical data SPRVSD 800Z – 2500Z 3/460/60 SPRVSD 800Z-2500Z... -
Page 23: Technical Description
(and the dew point) constant. The electronic controller regulates the fan speed to keep the condensing pressure (BHP) constant (air-cooled). Using variable speed dryers, the energy consumption is proportional to the thermal load, allowing considerable energy savings in most applications. SPRVSD 800Z-2500Z... -
Page 24: Flow Diagram (Air-Cooled)
12.4 T4 Temperature probe – Compressor discharge 82 Check valve CHV 12.5 T5 Temperature probe – Ambient temperature 86 Electronic Expansion Valve temperature sensor BS Condensate drain service valve 87 Electronic Expansion Valve pressure transducer BP Compressed air flow direction Refrigerant gas flow direction SPRVSD 800Z-2500Z... -
Page 25: Refrigerating Compressor
To increase the condensing temperature, turn the adjusting screws counter-clockwise; to lower it turn the screws clock-wise. Water valve setting: R134.a pressure 10 barg (± 0.5 bar) / 145 psig (± 7 psi) R407C pressure 16 barg (± 0.5 bar) / 218 psig (± 7 psi) SPRVSD 800Z-2500Z... -
Page 26: Filter Dryer
(40 °C), a dedicated fan is activated to keep properly cooled the electrical panel and the drivers. It is important to keep the electric panel air intake filter free from dust and other impurities, furthermore it must be regularly cleaned. NOTE!- With low temperatures, the electric panel fan will remain OFF. SPRVSD 800Z-2500Z... -
Page 27: Dmc55 Electronic Control Unit
11.15.3 Condensation drain test Hold the key to perform the condensation drain test. Release the key to finish the test. NOTE The condensation drain test can be performed at any time, regardless of the dryer status displayed on the status bar. SPRVSD 800Z-2500Z... -
Page 28: Chilling Circuit Process Values
30 minutes, sampling the values every 90 seconds. Setting: hour2, minutes30, period90 12- Start the recording with , or to exit the command. The screen indicates the recording progress and the time remaining to the end. 13- To stop recording, press SPRVSD 800Z-2500Z... -
Page 29: Warning Condition
NOTE After clearing Warnings the operator/maintenance technician must verify/solve the problem that caused the Warning with the dryer. Warnings never clear automatically, with the exception of Warning no. W5 (malfunction of electronic condensation drainer), which is factory-set to enable automatic clearing setting. SPRVSD 800Z-2500Z... - Page 30 T2 < 10.0°C 5 min T2 ≥ 11.0°C Low temperature BT2 probe - Inlet air temperature T2 > 70.0°C 5 min T2 ≤ 65°C High temperature NOTE: Refer to the "Troubleshooting" section for possible causes and solutions to the Warning. SPRVSD 800Z-2500Z...
-
Page 31: Alarm Condition
NOTE The dryer must be restarted manually by the operator/maintenance technician after Alarms are cleared. Automatic restart is not available after an Alarm has been cleared. Before restarting, the operator/maintenance technician must verify/solve the problem that caused the Alarm on the dryer. Alarms never clear automatically. SPRVSD 800Z-2500Z... - Page 32 [1] – 15 minutes at dryer start-up. 60 seconds during normal operation. [2] – 15 minutes at dryer start-up. 10 minutes during normal operation. NOTE: Refer to the "Troubleshooting" section for possible causes and solutions to the Alarm. SPRVSD 800Z-2500Z...
-
Page 33: Alarm History
NOTE Only Alarms are stored in the log file. Warnings are not stored. If power is cut off from the dryer the log file with the stored Alarms will NOT be deleted. SPRVSD 800Z-2500Z... -
Page 34: Installing And Removing The Usb Storage Drive
4- Touch the "Fan" tab to display the list of diagnostic values for the fan Drive. 5- Press to return to the previous screens. NOTE The dryer must be running to display the values, with the compressor and fan running. SPRVSD 800Z-2500Z... -
Page 35: Electronic Expansion Valve Process Values
NOTE The stored process values, which are available in numerical or graph format, relate to the last 60 minutes of dryer operation. Stored process values that are not within this time frame are permanently deleted automatically. 9- Press to return to the previous screens. SPRVSD 800Z-2500Z... -
Page 36: Energy Saving Data And Operating Hours
This is a PIN-protected function (no. 3333) to prevent the counter being reset accidentally. 4- Press Reset to clear the partial energy savings counter. 5- Press to confirm the counter is to be cleared, or to without clearing. 6- Press to return to the previous screens. SPRVSD 800Z-2500Z... -
Page 37: Remote Start/Stop, Remote Reset Of Warnings/Alarms
The power module of the electronic controller is equipped with one analogue output for external indication of the dew point temperature (AO3 output, M9 connector): The programming of the analogue output depends on the DPMin and DPMax parameters setting (refer to the specific paragraph). SPRVSD 800Z-2500Z... -
Page 38: Rs485 Modbus Rtu Communication Port
To avoid inappropriate operations, access to the advanced parameters is protected by a Service PIN. 7- Press to access the "VS Compressor Envelope" page. To avoid inappropriate operations, access to the page is protected by a PIN (3333). 8- Press to return to the previous screens. SPRVSD 800Z-2500Z... - Page 39 AO3 analogue output (M9 connector) -10.0… DPMin 0.1°C -10.0°C 10.0°C Minimum dew point value that sets the output to 4mA AO3 analogue output (M9 connector) 25.0… DPMax 0.1°C 40.0°C 50.0°C Maximum dew point value that sets the output to 20mA SPRVSD 800Z-2500Z...
-
Page 40: Factory Setting
4- Install a USB storage drive as described in "Installing and removing the USB storage drive" and press to download the spare parts list. Remove the USB drive as described in the section "Installing and removing the USB storage drive." 5- Press to return to the previous screens. SPRVSD 800Z-2500Z... -
Page 41: System Settings And Weekly Timer
Green colour area = Programmed time and timer enabled 5- Select/unselect the box to exclude/include the desired day or days of the week in the programming. 6- Select/unselect the box to enable or disable the weekly timer. 7- Press to return to the previous screens. SPRVSD 800Z-2500Z... -
Page 42: Electronically Level-Controlled Zl Drain
The maximum operating pressure (see name plate) must not be exceeded! Ensure that the upstream valve is open when the dryer starts operation. To obtain detailed information regarding drain functions, troubleshooting, maintenance and spare parts, please read the installation and operating instructions of the ZL Drain. SPRVSD 800Z-2500Z... -
Page 43: Maintenance, Troubleshooting, Spare Parts And Dismantling
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration system, with experience and technical training, and who are well-grounded in the respective provisions and laws. SPRVSD 800Z-2500Z... -
Page 44: Troubleshooting
All components concerned are installed inside of the closed housing. The housing must only be opened by certified skilled personnel. Some components can reach high temperatures during operation. Avoid any contact until the system or the component has cooled down. SPRVSD 800Z-2500Z... - Page 45 Please contact a refrigeration engineer to verify and compare the condensing pressure value. If required replace BHP pressure transducer or DMC55 controller. One or more EEV Electronic Expansion Valves do not work properly - see specific fault. Check the DPS parameter setting - see the specific section. SPRVSD 800Z-2500Z...
- Page 46 Condensing pressure measured with DMC55 and BHP pressure transducer is incorrect. Please contact a refrigeration engineer to verify and compare the condensing pressure value. If required replace BHP pressure transducer or DMC55 controller. The HPS pressure switch is faulty - contact a refrigeration engineer for replacement. SPRVSD 800Z-2500Z...
- Page 47 There is a gas refrigerant leak - contact a refrigeration engineer. The fan does not work properly - the speed is too high - see specific fault (air-cooled). The compressor doesn’t work– see specific section. SPRVSD 800Z-2500Z...
- Page 48 Please contact a refrigeration engineer to verify and compare the condensing pressure value. If required replace BHP pressure transducer or DMC55 controller. There is a gas refrigerant leak - contact a refrigeration engineer. The compressor does not work - see specific fault. SPRVSD 800Z-2500Z...
- Page 49 / are active. Check the drive correct wiring Interrupted cable data connection - check the cable connection between the two modules or replace the cable (M15 connector). INV1 drive failure - replace the drive SPRVSD 800Z-2500Z...
- Page 50 A KD 012 - Short Circuit_AL-016: Short-circuit on compressor or compressor terminals / connections Check and correct short-circuit on drive - compressor connection cables A KD 014 - Mains Phase Loss_AL-004: Missing input power phase or voltage imbalance SPRVSD 800Z-2500Z...
- Page 51 A FD 009 - Fan driver overloaded_AL-009: More than 100% load for too long the room temperature is too high - restore nominal conditions. condenser cleaning or any obstruction to the fan ventilation (condenser ducting is not permitted). SPRVSD 800Z-2500Z...
- Page 52 A Vn 108 - Pressure Sensor BPn Fault: BPn pressure transducer failure - check the electric wiring and/or replace the pressure transducer A Vn 110 - Pressure Sensor BPn Fault: BPn pressure transducer failure - check the electric wiring and/or replace the pressure transducer SPRVSD 800Z-2500Z...
- Page 53 W14 - Low inlet temperature: Compressed air inlet temperature detected by BT2 probe too low - restore nominal conditions or replace the probe W15 - High inlet temperature: Compressed air inlet temperature detected by BT2 probe too high - restore nominal conditions or replace the probe SPRVSD 800Z-2500Z...
- Page 54 Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is identified with its ID Number and related Spare Part Number. Here below the cross reference table between ID Numbers and exploded drawings Ref. with their description and quantity installed in the dryers. SPRVSD 800Z-2500Z...
-
Page 55: Maintenance Operation On The Refrigeration Circuit
Refrigerant contains droplets of lubrication oil released by the refrigerating compressor. Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable device and then delivered to a collection centre where it will be processed to make it reusable. SPRVSD 800Z-2500Z... -
Page 56: Attachments
Verify transformer connection according Timed drain output to power supply voltage Jump if not installed Water Cooled only Provided and wired by customer Brown Orange Blue Black White Yellow / Green WH / BK White / Black 13.1 Dryers dimensions SPRVSD 800Z-2500Z... -
Page 57: Sprvsd 800Z-1250Z Sprvsd 1500Z-2500Z
Attachments 13.1.1 SPRVSD 800Z-1250Z 13.1.2 SPRVSD 1500Z-2500Z 13.2 Exploded views 13.2.1 SPRVSD 800Z-1250Z Air-Cooled 13.2.2 SPRVSD 800Z-1250Z Water-Cooled 13.2.3 SPRVSD 1500Z-2500Z Air-Cooled 13.2.4 SPRVSD 1500Z-2500Z Water-Cooled 13.3 Electric diagrams 13.3.1 SPRVSD 800Z-1250Z 13.3.2 SPRVSD 1500Z-1750Z 13.3.3 SPRVSD 2000Z-2500Z SPRVSD 800Z-2500Z... - Page 60 Original operating instructions in English. Subject to technical changes / errors excepted. SPRVSD_800Z_2500Z _manual_en_04_2022 74MD0059B0-EN_00...
Need help?
Do you have a question about the SPRVSD 800Z and is the answer not in the manual?
Questions and answers