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Sealey MIG200i Instructions Manual
Sealey MIG200i Instructions Manual

Sealey MIG200i Instructions Manual

Mig/tig & mma (arc/stick) inverter welder 200a

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear a
instruction
welding mask
manual
Arc rays can burn
Breathing welding fumes
eyes and injure
can be hazardous to your
skin
health
1.
SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all
electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors
for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual
Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is
not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your
Sealey stockist. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
Ensure that the insulation of all cables on the appliance is safe before connecting it to the power supply.
9
Ensure that cables are always protected against short circuit and overload.
9
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none are loose.
9
Ensure that the voltage marked on the appliance matches the power supply to be used.
9
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Have any faulty item repaired or replaced immediately by a qualified
8
electrician.
1.1.3. We recommend connection to a supply with a type C breaker. If in doubt you must contact a qualified electrician to ensure that a suitably
rated supply is available.
WARNING! Be very cautious if using a petrol or diesel generator. The generator must be stable with regard to frequency (Hz), voltage
and wave form. The output must be higher than the power (kVA) of the inverter. The generator must also be self regulating. If any A.M.
feature is not respected the working of the regulation card may be affected. Use of a generator without a regulator may be dangerous
and will invalidate your inverter warranty.
1.2.
GENERAL SAFETY
1.2.1. OPERATOR SAFETY
Operators must receive adequate training before using the inverter.
9
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
9
DO NOT operate the inverter while under the influence of drugs, alcohol or intoxicating medication, or if tired.
8
Stand correctly keeping a good footing and balance, ensure that the floor is not slippery and wear non-slip shoes.
9
Keep unauthorised persons away from the work area. Any persons working within the area must wear the same protective items.
9
Avoid oily greasy clothing. A spark may ignite them.
9
DO NOT touch the work piece close to the weld as it will be very hot. Allow to cool.
8
DO NOT touch the electrode holder immediately after use. Allow the electrode holder to cool.
8
Wear safety welding gauntlets.
9
WARNING! DO NOT place the welding power source on a tilted plane as this may lead to the unit toppling over.
The output is rated at an ambient temperature of 20°C and the welding time may be reduced at higher temperatures.
9
Risk of electric shock: Electric shock from welding electrode can kill. DO NOT weld in the rain or snow. Wear dry insulating gloves.
9
DO NOT touch electrode with bare hands. DO NOT wear wet or damaged gloves. Protect yourself from electric shock by insulating
8
yourself from workpiece. DO NOT open the equipment enclosure.
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
9
© Jack Sealey Limited
MIG/TIG & MMA (ARC/STICK) INVERTER
WELDER 200A
MODEL NO:
Wear
Wear safety
protective
footwear
gloves
Original Language Version
MIG200i
Wear
Electrical
Hot surfaces
protective
shock hazard
clothing
Do not use in
Welding sparks
the vicinity of a
can cause
pacemaker
explosions or fire
MIG200i Issue 1 10/10/24

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Summary of Contents for Sealey MIG200i

  • Page 1 MIG200i MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 Where necessary, the connection of the work piece to earth should be made by direct connection to the work piece. WARNING! Hot metal such as electrode stubs and workpieces should never be handled without gloves. ‰ MIG200i Issue 1 10/10/24 Original Language Version © Jack Sealey Limited...
  • Page 3 But in some countries where direct connection is not permitted, the bonding should be achieved by suitable capacitance, selected according to national regulations. MIG200i Issue 1 10/10/24 Original Language Version...
  • Page 4 Grasp gas cup in right hand, push onto torch head and turn clockwise only. DO NOT turn gas cup anti-clockwise, as this will damage the internal spring. c). Cut wire so that it is just protruding from the cup. MIG200i Issue 1 10/10/24 Original Language Version © Jack Sealey Limited...
  • Page 5: Clutch Adjustment

    5.6.8. S S crew the black roller retaining knob (C) back on to the end of the drive shaft and tighten. crew the black roller retaining knob (C) back on to the end of the drive shaft and tighten. MIG200i Issue 1 10/10/24 Original Language Version...
  • Page 6 5.8.13. Set up the polarity (as per graphics above) by removing the leads from the terminals and reversing them if necessary. 5.8.14. Replace the polarity terminal knobs. NOTE: ENSURE THAT POLARITY TERMINAL KNOBS ARE TIGHTLY SECURED AND THAT THERE IS NO CONNECTION BETWEEN THE CABLES. MIG200i Issue 1 10/10/24 Original Language Version © Jack Sealey Limited...
  • Page 7 5.8.35. PREPERATION FOR TIG 5.8.36. Install tungsten needle, needle reach 0.08-0.2inch 5.8.37. See Fig.13 Fig.14 Fig.13 5.8.38. Lift up the torch, the machine strike arc and can be operated see Fig.14. MIG200i Issue 1 10/10/24 Original Language Version © Jack Sealey Limited...
  • Page 8: Maintenance

    Keep the outside of the machine clean by wiping with a soft, dry cloth. 6.6. For any other service or maintenance, contact your local Sealey service agent. 6.7. Put the machine into the original packing in dry location if it is not to be used for a long time.
  • Page 9: Environment Protection

    Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...