Table of Contents
Related Manuals for Optimas PaveJet S24
Summary of Contents for Optimas PaveJet S24
- Page 1 Made in Germany Paver Laying Machine Operation manual Optimas Maschinenfabrik · H. Kleinemas GmbH Industriestraße 12 · 26683 Saterland-Ramsloh Phn. +49-(0) 4498 / 92 42-0 Fax: +49-(0) 4498 / 92 42-42 Mail: info@optimas.de · www.optimas.de...
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Page 2: Table Of Contents
4.6 Turning radius ......................................... 12 4.7 Maximum angle of incline and decline ................................. 13 4.8 Boom outer dimensions .................................... 14-15 5. Operating the PaveJet S24 ....................................... 16 5.1 Hydraulic oil warm-up times ..................................16 5.2 Starting the engine ......................................16 5.3 Setting the 1st level ....................................... - Page 3 Operation manual PaveJet S24 Operation manual PaveJet S24 7. Machine operation ........................................27 7.1 Steering column and pedals ..................................27 7.2 Heating controller ......................................28 7.3 Drivers seat ........................................28 7.4 Accessories in the cabin ....................................29 7.5 Drivers seat ........................................29 7.6 Joystick steering (Art.-Nr.: 119263 / 119264) ...............................
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Page 4: Ce Declaration Of Conformity
Optimas Maschinenfabrik GmbH Industriestraße 12 DE – 26683 Saterland-Ramsloh Person established in the Community who is authorized to compile the technical documentation: E. Jungmann B. Sc. Optimas GmbH Industriestr. 12 26683 Saterland Description and identification of the machine Product: Optimas PaveJet S24... -
Page 5: General Information
Operation manual Operation manual PaveJet S24 PaveJet S24 2. General information 2.1 Information about this manual These instructions enable the safe and efficient use of machine. The instructions are an essential part of machine and must be kept in the direct reach of the personnel at all times. Personnel must have read and understood these instructions carefully before starting any work. -
Page 6: Safety
Operation manual Operation manual PaveJet S24 PaveJet S24 3. Safety This section provides an overview of all important safety aspects for the optional protection of personnel and for safe and trouble-free operation. Failure to comply with the instructions and safety information in this manual can lead to serious hazards. -
Page 7: Work Safety Instructions
Danger due to improper use! The Optimas PaveJet S24 paving machine is used in conjunction with the Optimas Multi6 M paving clamp for laying interlocking paving stones, in conjunction with the hydraulic kerb clamp for laying kerbs, in conjunction with the sweeper for efficient sweeping of sand when laying interlocking paving stones or in conjunction with the BE hydraulic vacuum laying unit for laying or picking up large-format concrete or natural stone elements and aluminium panels. -
Page 8: Safety Belt Seat
Operation manual Operation manual PaveJet S24 PaveJet S24 3.7 Safety seat belt The seat belt must be fastened before the machine is set in motion! Its use is mandatory. Riding without a seat belt is strictly prohibited and poses a risk to life and limb! www.optimas.de... -
Page 9: Boom Safety Mechanism
Operation manual Operation manual PaveJet S24 PaveJet S24 3.8 Boom safety mechanism The safety mechanism on the boom is a safety edge that reacts to gentle pressure. When the safety edge is triggered, the boom stops and automatically raises again for one second. This eliminates the risk of crushing injuries between the cab roof and the boom. -
Page 10: Driving With The Door Open
Operation manual Operation manual PaveJet S24 PaveJet S24 3.9 Driving with open door • When driving with opened door, make sure that it is properly secured! (see picture) • Caution! If the door is not secured while driving, the window may break! The door can be unlocked in two ways. -
Page 11: Technical Data
Operation manual Operation manual PaveJet S24 PaveJet S24 4. Technical data 4.1 Machine number Motor type and serial number Motor type: Serial number: Hydraulic pump type and serial number Hydraulic pump type: Serial number: Machine type and serial number Machine type: Serial number: 4.2 Engine data... -
Page 12: Machine Dimensions
Operation manual Operation manual PaveJet S24 PaveJet S24 4.5 Machine dimensions Height: 1,99 m Height without boom roof: 1,96 m Width: 1,43 m Length: 4,00 m Total weight: 1.600 kg Total weight with clamp: 1.825 kg Boom load capacity: 700 kg (incl. clamp) 4.6 Turning radius... -
Page 13: Maximum Angle Of Incline And Decline
Operation manual Operation manual PaveJet S24 PaveJet S24 4.7 Maximum angle of incline and decline • Pay attention to the maximum incline angle! Straight uphill at 35% maximum gradient Straight downhill at 35% maximum gradient Inclined drive to the slope at 15% maximum gradient •... -
Page 14: Boom Outer Dimensions
Operation manual Operation manual PaveJet S24 PaveJet S24 4.8 Boom outer dimensions 198 cm 196 cm 97 cm 196 cm 198 cm 30 cm www.optimas.de www.optimas.de... - Page 15 Operation manual PaveJet S24 390 cm 256 cm www.optimas.de...
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Page 16: Operating The Pavejet S24
Operation manual PaveJet S24 PaveJet S24 5. Operation PaveJet S24 5.1 Hydraulic oil warm-up times Depending on the outside temperature (below 5°C), the following warm-up times for the hydraulic oil must be followed before the paving machine is started for the first time each day and before the first movement is performed: •... -
Page 17: Touch Display Operation
Operation manual Operation manual PaveJet S24 PaveJet S24 6. Touch display operation The S24 Pavejet paver laying machine is controlled via the touch display. The display has several pages, which in turn offer various functions and control and setting options. - Page 18 Operation manual PaveJet S24 Operation manual PaveJet S24 To select a page, tap the icon of the desired page. To return to the home screen, tap the icon of the selected page again. The lower display with the number of daily cycles, total cycles, daily operating hours, total operating hours, diesel level and To select a page, tap the icon of the desired page.
- Page 19 Operation manual Operation manual PaveJet S24 PaveJet S24 Page 4 - Drive character / Steer character Symbol „Arrow up / down“ - switch between menu driving character and menu steering character Driving character Selection between the driving modes “Basic”, “Standard” and “Special”...
- Page 20 Operation manual Operation manual PaveJet S24 PaveJet S24 Page 6 - Pressure settings / Automatic mode Symbol „Arrow up / down“ - switch between the menu pages Symbol „Plus / Minus“ increase / decrease the value The contact pressure of the clamp and the lateral alignment is set on the first menu page.
- Page 21 Operation manual Operation manual PaveJet S24 PaveJet S24 Page 8 - Diagnostics menu Symbol „arrow up / down“ - switch between the menu pages DI - Switch input AI - Analog input Frequency input FQ - Switch output SA -...
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Page 22: Machine Transport
Operation manual Operation manual PaveJet S24 PaveJet S24 6. Machine transport 6.1 Minimum loading/transport space Weight: 1825 kg Note: Fasten machine at its designated eye-lets only! Eye-let for lashing strap 2 x Eye-let for lashing strap 2 x Eye-let for lashing strap 2 x www.optimas.de... -
Page 23: Safe Machine Loading
Operation manual Operation manual PaveJet S24 PaveJet S24 6.2 Safe machine loading • Fasten machine with lashing straps or chains (see pic. 1a and 1b) • Retract the boom and fasten the Multi6 M Clamp as well • Close and lock cabin doors and engine hood •... -
Page 24: Crane Loading-/ Disloading
6.3 Crane loading-/ disloading For crane loading there is Optimas eye-let set required. Can be ordered optional art.-no.: 120707 Optimas eye-lets to be fixed at spots designated with following yellow sticker: (see pic. 1a - 1d) Pic. 1a Pic. 1b Pic. - Page 25 PaveJet S24 PaveJet S24 Optimas eye-let set includes round slings as per pics. below. Wrap sling at the upper side of lifting cylinder around the boom as per pic. 2a/2c. Slings to be fixed with bolts at the lower side of lifting cylinder, see pic.
- Page 26 Operation manual Operation manual PaveJet S24 PaveJet S24 Extend/drive out lifting cylinders of boom until both slings are on tension/tensioned. Now machine is ready to be lifted. www.optimas.de www.optimas.de...
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Page 27: Machine Operation
Operation manual Operation manual Operation manual PaveJet S24 PaveJet S24 PaveJet S24 7. Machine operation 7. Machine operation 7.1 Steering column and pedals 7.1 Steering column and pedals • Adjustable steering wheel (1) and adjustable steering column (2). Losen lever (12) to adjust both to its •... -
Page 28: Heating Controller
Operation manual Operation manual PaveJet S24 PaveJet S24 7.2 Heating controller • Location of heating controller at the left side of drivers seat. • Temperature regulation by rotation to left/right. Rotation right: increase temperature Rotation left: reduce temperature 7.3 Opening engine hood... -
Page 29: Accessories In The Cabin
Operation manual Operation manual PaveJet S24 PaveJet S24 Wrench 30mm Crank for Multi6 M clamp adjustments Radio – operation, see radio manual Document clip 7.5 Drivers seat Standard-seat (art.-no.: 51250) Comfort-seat (art.-no.: 54555) Seat type per picked machine feature package, adjustment possibilities per particular seat type operation manual. -
Page 30: Joystick Steering (Art.-Nr.: 119263 / 119264)
Operation manual Operation manual PaveJet S24 PaveJet S24 7.6 Joystick steering (art.-no.: 119263 / 119264) Joystick steering is available in two versions: Version exclusive steering wheel and column - art.-no.: 119263 Version including steering wheel and column - art.-no.: 119264 Version excl. - Page 31 Operation manual Operation manual PaveJet S24 PaveJet S24 Version including steering wheel At version incl. steering wheel, steering wheel is connected by a quick release to steering column. To remove steering wheel press button marked in red circle on pic. above and turn quick release leftwise. After removal of steering wheel cover quick release with designated cap due to protection against dirt and dust.
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Page 32: Joystick For Boom Operation Up/Down S24 (Art.-Nr.: 119262)
Operation manual Operation manual PaveJet S24 PaveJet S24 7.7 Joystick for boom operation up/down S24 (art.-no.: 119262) Joystick for boom operation up/down replaces the standard joaystick. Boom raises by pushing joystick backwards, boom lowering by pushing joystick forward. Enabling/disabling of joystick steering at the touch-display (Page 18 –... -
Page 33: Air-Conditioning (A/C) (Art.-Nr.: 117265)
Operation manual Operation manual PaveJet S24 PaveJet S24 7.8 Air-conditioning (A/C) (art.-no.: 117265) As option S24 can be equipped with A/C. Enabling of A/C as following: Set heating controller to lowest temperature adjustment (Pic. 1) Enable fan (Pic. 2, point A) Enable A/C (Pic. -
Page 34: Paver Laying
Operation manual Operation manual PaveJet S24 PaveJet S24 8. Paver laying 8.1 Joystick operation clamp rotation left clamp rotation right Side Horn presing Side pressing and Open clamp closing of clamp 8.2 Work cycle with semi automatic 1. Enable semi automatic. (Page 18 – display page 3 – point 7 touch symbol for semi automatic. -
Page 35: Work Cycle „Automatic
PaveJet S24 PaveJet S24 8.3 Work cycle „automatic“ With the ’’Optimas Automatic’’ function, all clamp functions are performed fully automatically. Important: Only enable the automatic when the clamp is open. Before activating the "Automatic", do the gripping manually once. Activate automatic (Page 18 –... -
Page 36: Designation Engine Compartment
Operation manual Operation manual PaveJet S24 PaveJet S24 9. Designation engine compartment 9.1 Fuse box Fuse box is located at the right side of engine compartment. 1. Battery / Ignition lock 2. Light 3. MMC 4. MMA 5. Heated seat / Compressor 6. -
Page 37: Air Filter And Coolant Tank
Operation manual Operation manual PaveJet S24 PaveJet S24 9.3 Aif filter and coolent tank Collent tank is located in center area of engine compartment. Air filter housing is located at front left side of engine compartment. Housing includes one small and one large filter. -
Page 38: Service And Maintenance
Operation manual Operation manual PaveJet S24 PaveJet S24 10. Service and maintenance 10.1 Daily service Machine should be serviced and maintained as recommended. Following checks to be performed every time before operation. To be checked: • Cooling water level • Hydraulic oil level •... - Page 39 Operation manual Operation manual PaveJet S24 PaveJet S24 Boom lubrication Grease nipples are located at lower and upper side of lifting cylinder. In addition at rear swivel joint of boom and at hydraulic rotator head. www.optimas.de www.optimas.de...
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Page 40: Continuing Inspection After Every 500 Working Hours
Operation manual Operation manual PaveJet S24 PaveJet S24 10.2 First inspection after 50 working hours • Clean or replace air filter • Change motor oil and oil filter • Check water cooler fins for dirt and grime • Check cooling water level and antifreeze (every year before the first frost), refilling if necessary •... -
Page 41: Continuing Inspection After Every 1000 Working Hours
Operation manual Operation manual PaveJet S24 PaveJet S24 10.3 Continuing inspection after every 1000 working hours • Change motor oil and oil filter • Check hydraulic oil level, refill if necessary (change hydraulic oil every 1000 hours or once per year) •... -
Page 42: Accessoiries / Optional Accessoiries
The mounted equipment is fastened to the boom or to the cylinder mount. Clean-Sweeper can only be mounted using an adapter. • The hydraulic hoses are connected to the green and yellow connections. • A cable is mounted at boom for raising. Cable Hydraulic hoses Attachment e.g. Optimas Paver Joint Filler Water hose www.optimas.de www.optimas.de... -
Page 43: Attachments
Operation manual Operation manual PaveJet S24 PaveJet S24 11.3 Attachments Hydraulic Paver-Clamp Paver-Joint Filling Device incl. water tank (optional) Hydraulic Kerb-Clamp Vakuum Unit Weed Brush Clean-Sweeper (optional with dirt collector) Mechanical Joint-Filling Broom www.optimas.de www.optimas.de... -
Page 44: Trouble Shooting
Operation manual PaveJet S24 Operation manual Operation manual PaveJet S24 PaveJet S24 12. Trouble shooting 12. Trouble shooting Problem Cause Solution Problem Cause Solution Motor starts poorly or not at Motor starts poorly or not at all, motor does not run... - Page 45 Operation manual Operation manual PaveJet S24 PaveJet S24 Problem Cause Solution - Machine has no power - Pressure limit valve in the - Consult the manufacturer when driving forwards or HP pump sticking or is backwards defective - Hydraulic brake is not...
- Page 46 Operation manual PaveJet S24 Operation manual PaveJet S24 Problem Cause Solution - Quick-release coupling on Open /close grab does not - Replace quick-release the boom defective or not work or operates slowly coupling or tighten bolted - Pressure switch defective or...
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Page 47: Hydraulic Scheme
Operation manual Operation manual PaveJet S24 PaveJet S24 13. Hydraulic scheme www.optimas.de www.optimas.de...
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