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URL:http://www.hitachi-c-m.com
PRINTED IN JAPAN (K) 2015, 03
PART NO.
WADJ90-EN-00
Workshop Manual
ZX35U
Hydraulic Excavator
Service Manual consists of the following separate Part No.
Technical Manual
Workshop Manual
Engine Manual
-5B
: Vol. No.TADJ90-EN
: Vol. No.WADJ90-EN
: Vol. No.ETDEP-EN, EWADH-EN
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Table of Contents
Related Manuals for Hitachi ZX35U-5B
Summary of Contents for Hitachi ZX35U-5B
- Page 1 PART NO. WADJ90-EN-00 Workshop Manual ZX35U Hydraulic Excavator URL:http://www.hitachi-c-m.com Service Manual consists of the following separate Part No. Technical Manual : Vol. No.TADJ90-EN Workshop Manual : Vol. No.WADJ90-EN PRINTED IN JAPAN (K) 2015, 03 Engine Manual : Vol. No.ETDEP-EN, EWADH-EN...
- Page 2 Find manuals at https://best-manuals.com...
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Page 3: Additional References
FAX: 81-29-831-1162 E-mail: HCM-TIC-GES@hitachi-kenki.com Additional References Please refer to the other materials (operator’s manual, parts catalog, engine technical material and Hitachi training material etc.) in addition to this manual. Manual Composition This manual consists the Technical Manual, the Workshop ... - Page 4 INTRODUCTION Safety Alert Symbol and Headline Notations In this manual, the following safety alert symbol and CAUTION: signal words are used to alert the reader to the potential Indicates potentially hazardous situation which could, if for personal injury of machine damage. not avoided, result in personal injury or death.
- Page 5 SYMBOL AND ABBREVIATION Symbol / Name Explanation Abbreviation Technical manual (Operational principle) Technical manual (Operational Principle). Technical manual (Troubleshooting) Technical manual (Troubleshooting). Technical manual Technical manual. W, W/M Workshop manual Workshop manual (Removal and Installation, Disassembly and Assembly). E-ECU Engine Controller Engine controller.
- Page 6 SYMBOL AND ABBREVIATION (Blank) SY-2 Find manuals at https://best-manuals.com...
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Page 7: Recognize Safety Information
SAFETY Recognize Safety Information These are the SAFETY ALERT SYMBOLS. When you see these symbols on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. SA-688 Understand Signal Words ... -
Page 8: Follow Safety Instructions
Hitachi Warranty Policy. Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine... -
Page 9: Prepare For Emergencies
SAFETY Prepare For Emergencies Be prepared if a fire starts or if an accident occurs. Keep a first aid kit and fire extinguisher on hand. Thoroughly read and understand the label attached on the fire extinguisher and use it properly. ... -
Page 10: Protect Against Noise
SAFETY Protect Against Noise Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortably loud noises. SA-434 Inspect Machine ... -
Page 11: General Precautions For Cab
SAFETY General Precautions for Cab Always keep inside the cab clean by observing instructions below, to prevent any personal accidents from occurring. Before entering the cab, thoroughly remove all dirt and/or oil such as mud, grease, soil or stones that may mess up the cab from the soles of your work boots. -
Page 12: Adjust The Operator's Seat
SAFETY Adjust the Operator’s Seat A poorly adjusted seat for either the operator or the work at hand may quickly fatigue the operator leading to mis- operation of the machine. The seat should be adjusted whenever the operator for the machine changes. -
Page 13: Fasten Your Seat Belt
SAFETY Fasten Your Seat Belt If the machine should overturn, the operator may become injured and/or thrown from the cab. Additionally the operator may be crushed by the overturning machine, resulting in serious injury or death. Be sure to remain seated with the seat belt securely fastened whenever operating the machine. -
Page 14: Operate Only From Operator's Seat
SAFETY Operate Only From Operator’s Seat Inappropriate engine starting procedures may cause the machine to runaway, possibly resulting in serious injury or death. Start the engine only when seated in the operator’s seat. NEVER start the engine while standing on the tracks or on ground. -
Page 15: Precautions For Operations
SAFETY Precautions for Operations Thoroughly make certain safety at the work site before starting operations. Especially always observe the following points. Be sure to wear close fitting clothing and required safety items, such as a hard hat, when operating the machine. ... -
Page 16: Investigate Job Site Beforehand
SAFETY Investigate Job Site Beforehand When working at the edge of an excavation or on a road shoulder, the machine could tip over due to collapse of the ground, possibly resulting in serious injury or death. Investigate the configuration and ground conditions of the job site beforehand to prevent the machine from falling and to prevent the ground, stockpiles, or banks from collapsing. -
Page 17: Equipment Of Opg
In case the machine is operated in areas where the possibility of falling stones or debris exists, equip genuine Hitachi OPG guard. Contact your nearest Hitachi dealer for installation method of the OPG guard. Depending on the specifications applied to your machine, modification of the machine to meet ROPS standards will be possible. -
Page 18: Drive Machine Safely
SAFETY Drive Machine Safely Use a signal person when traveling the machine along road shoulders or in congested areas. Driving the machine in the incorrect direction may result in serious injury or death and/or severe damage to property. ... - Page 19 SAFETY When the machine descends a slope at high speed, machine weight accelerates descending speed. It may cause collision accident due to misjudging of braking distance or machine turnover due to running on an unexpected obstacle. Always ensure that travel mode display (1) on the monitor , and then reduce the engine speed before descending a slope.
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Page 20: Avoid Injury From Rollaway Accidents
SAFETY Avoid Injury From Rollaway Accidents Death or serious injury may result if you attempt to mount or try to bodily stop a moving machine. Park the machine in compliance with the safe parking procedures described in operator's manual to prevent the machine from running away. -
Page 21: Avoid Injury From Back-Over And Swing Accidents
SAFETY Avoid Injury From Back-over and Swing Accidents If any person is present near the machine when backing or swinging the upperstructure, the machine may hit or run over that person, resulting in serious injury or death. To avoid back-over and swing accidents: ... -
Page 22: Keep Person Clear From Working Area
SAFETY Keep Person Clear From Working Area If a person is present near the operating machine, the person may come in contact with the swinging front attachment or counterweight and/or may be crushed against an other object, resulting in serious injury or death. ... -
Page 23: Avoid Tipping
SAFETY Avoid Tipping The danger of tipping is always present when operating on a grade, possibly resulting in serious injury or death. To avoid tipping: Be extra careful before operating on a grade. Prepare machine operating area flat. ... -
Page 24: Dig With Caution
SAFETY Dig With Caution Accidental severing of underground cables or gas lines may cause an explosion and/or fire, possibly resulting in serious injury or death. Before digging check the location of cables, gas lines, and water lines. Keep the minimum distance required, by law, from cables, gas lines, and water lines. -
Page 25: Precautions For Lightning
SAFETY Precautions For Lightning The machine is vulnerable to lightning strikes. In the event of an electrical storm, immediately stop operation, and lower the bucket to the ground. Evacuate to a safe place far away from the machine. ... -
Page 26: Protect Against Flying Debris
SAFETY Protect Against Flying Debris If flying debris such as soil, rock fragments or metal pieces hit eyes or any other part of the body, serious injury may result. Guard against such injuries when working in a job site where possibility of flying pieces of metal or debris exist, or when removing or installing pins using a hammer;... - Page 27 SAFETY Handle Fluids Safely --- Avoid Fires Handle fuel with care; it is highly flammable. If fuel ignites, an explosion and/or a fire may occur, possibly resulting in serious injury or death. Do not refuel the machine while smoking or when near open flame or sparks.
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Page 28: Transport Safely
SAFETY Transport Safely The danger of tipping is present when loading/unloading the machine onto/from a truck or trailer bed. Be sure to observe local regulations when transporting the machine on public roads. Provide an appropriate truck or trailer for transporting the machine. -
Page 29: Practice Safe Maintenance
SAFETY Practice Safe Maintenance Inspection/maintenance work may produce hazardous situations by contacting and/or accessing a part of body to a moving, high pressure, and/or high temperature part of the machine. To avoid serious personal injury or death, follow the instructions described below. ... -
Page 30: Warn Others Of Service Work
SAFETY Disconnect battery ground cable (−) before making adjustments to electrical systems or before welding on the machine. Sufficiently illuminate the work site. Use a maintenance work light when working under or inside the machine. Always use a work light protected with a guard. In case the light bulb is broken, spilled fuel, oil, antifreeze fluid, or window washer fluid may catch fire. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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