ROLEC EVO ROLEC5011 Installation & Operation Manual

Intelligent ev charging unit

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INSTALLATION & OPERATION MANUAL

EVO

Intelligent EV charging unit

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Troubleshooting

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Summary of Contents for ROLEC EVO ROLEC5011

Page 1 INSTALLATION & OPERATION MANUAL Intelligent EV charging unit Manufacturer...
Page 2: Table Of Contents
Contents About this document Product overview Safety instructions Product conformity Installation Commissioning Operation Troubleshooting Maintenance...
Page 3: Product Support
• Suggested inspection and testing. Product Support Target group • Updates to this manual will be made available on the Rolec website at • Operators and installers. www.rolecserv.com/downloads-ev-charging Installation must only be performed by someone • Check the document date, and the Version who is properly qualiﬁed and competent to do...
Page 4: Important Symbols
Rolec Services Ltd. exercise care to ensure content is as accurate as possible at the time of publication. However, no guarantee of accuracy should be inferred.
Page 5: Product Description
Product overview Product description Dimensions Front View The chargepoint o ers smart charging solutions that can be adjusted to your needs. It supports remote charging by connecting to the internet via Wi-Fi or Ethernet, and short-range control via Bluetooth. Intended use The chargepoint is intended for indoor or outdoor AC EV charging.
Page 6: System Overview
System overview Consumer unit Inverter PV array Electric meter FiT meter Supply grid Note: CT1 should be installed around the line conductor between the meter and the Chargepoint consumer unit on the Grid side. If required, CT2 should be installed around the line conductor between the meter and the consumer unit on the Solar side.
Page 7 Overview of EVO Chargepoint (exterior) LED indicator Output socket RFID/NFC Top cable entry Bottom cable entry ETH & CT/485 entry (optional) Product label Rear cable entry Aluminium heat sink Note 1: Choose any of the three entry points, depending on your chargepoint's placement.
Page 8 Overview of EVO Chargepoint (interior) Top cable entry Rear cable entry Wiring terminal Bottom cable entry Output socket TP Cover ETH & CT/485 entry (optional) ETH and CT/485 port RCD test button with LED Note 1: Choose any of the three entry points, depending on your chargepoint's placement.
Page 9: Specification
(IEC 62196) Built-in Energy Metering >98% accuracy Standby Power Consumption <5W Conﬁguration Rolec Connect App User Control Rolec EVO App (or any OCPP 1.6 compliant back-o ce) Authentication RFID/NFC reader, app Charging Status Dynamic LED ring indicates for charging status...
Page 10 Speciﬁcation Insulation Class Fire Classiﬁcation UL94 V-0 IP Rating IP54 Impact Resistance IK10 Dimensions 260mm x 260mm x 112mm (W x H x D) Weight <3kg Materials Enclosure - PC - ABS Heat Sink - Aluminium alloy Installation Type Wall-mounted/Post-mounted Operating Temperature -30°C to +50°C Storage Temperature...
Page 11: Led Indicators
LED indicators LED indicator Lighting e ect Description Rotating rainbow-colored light for 5s Booting Continuous orange light Scheduling Blue light ﬂashes Standby (idle) - Status available Red light ﬂashes User authentication unsuccessful Green light ﬂashes Waiting for plug to connect - Status Pending Green light ﬂashes with upper ⁄...
Page 12 LED indicators LED indicator Lighting e ect Description Red ﬂashes with upper ⁄ Disconnected from the network continuous purple light Blue ﬂashes with upper ⁄ Bluetooth connected successfully continuous blue light Yellow ﬂashes with upper ⁄ Bluetooth disconnected continuous blue light Blue ﬂashes with upper ⁄...
Page 13 LED indicators LED indicator Lighting e ect Description Red ﬂashes 4 times periodically with Grounding fault right ⁄ continuous red light Red ﬂashes 5 times periodically with RCD device fault right ⁄ continuous red light Red ﬂashes once periodically with Metering communication failure bottom ⁄...
Page 14: General Safety Instructions
IP rating Liability of the enclosure. • Rolec will not be liable for any damages, • Fasteners used to mount the product in its losses, costs or expenses incurred as a result working location must be su cient for the of not following this manual.
Page 15: Waste Disposal
TÜV certiﬁcation mark • Water has entered the chargepoint. RoHS certiﬁcation mark Waste disposal Rolec Services Ltd are a registered Charging Identiﬁer manufacturer (WEE/AG3499TY) within the WEEE Recycling Scheme, allowing its products at the end of their life, to be processed by an appropriate local service provider.
Page 16: Regulations And Standards
Product conformity Regulations & standards: Relevant standard • 2014/53/EU • 2011/65/EU (BS ) EN IEC 61851-1:2019 • SI 2021/1467 IEC 62955:2018 • UK Radio Equipment Regulations 2017 • UK Electrical Equipment (Safety) Regulations 2016 (BS ) EN IEC 61851-21-2:2021 (BS ) EN IEC 61000-6-1:2019 •...
Page 17: Installation
Scan here to watch the installation guide Installation steps bit.ly/EVO-Install Pre-installation instructions Electrical code • Make sure you have a suitable AC power Installation must only be supply. (Please refer to speciﬁcation for performed by someone who is speciﬁc power supply requirements.) properly qualiﬁed and Warning •...
Page 18: Installation Height
Installation height Wireless connectivity Ensure that the place of installation has Wi-Fi coverage and that the Chargepoint customer provides the network name (SSID) and password. For Bluetooth connectivity, ensure 1200mm that the smart phone is within the 750mm chargepoint's range. Ground In accordance with BS7671:2018 (IET Wiring Regulations) Height for accessibility...
Page 19 Checking the box Please unpack the product before you are ready to install it to ensure that it is complete with all accessories. If there are any items missing, please contact the seller immediately. DLB CT with 10m wire x1 TX10 head Chargepoint x1 Manual x1...
Page 20: Preparing Installation Tools
Preparing installation tools During the installation process, you may need to use the following tools, please prepare in advance. Tape measure Pencil Drill Wire cutters Wire cutters Scissors Wire strippers TX10 TX25 Crimper and terminal Torque screwdriver 25mm Hole saw Note: The tools listed above are not included in the package.
Page 21: Cable Handling
Cable handling AC input cable entry options Make sure the electrical supply is Option 1: Cable entry on the bottom of the isolated before handling cables. chargepoint. Danger Perform insulation resistance tests BEFORE connecting the cable to the chargepoint. The high voltages Warning may damage sensitive components.
Page 22 Installation Disassemble the chargepoint 1.1 Remove the 2x TX10 screws on the 1.2 Slide up the charging module out the bottom of the charger and remove the charging module forcefully to detached from front cover of the charger. the clip as shown in the ﬁgure below. Note: Considerable sliding force may be required to slide out the charging module.
Page 23 Choose which cable entry is most suitable and feed the AC input cable 3.1 Choose the most suitable cable entry for your requirements, either from the top, bottom or back cable entry. Then trim the sealing plug to match the diameter of the cable and feed it to the chosen entry.
Page 24 Fix the back housing 4.1 Use the 4 ST5.0x40mm screws 4.2 Using the level on the back of the chargepoint housing, ensure it has been included in the package to ﬁx the mounted horizontally. chargepoint at the pre-conﬁrmed position on the wall. Level TX25 Wall screw ST5.0x40mm x4...
Page 25 Wiring TN 1-phase (230V) CT and ETH connection CT direction indication ETH & CT/485 cable entry indicating CT port ETH & CT/485 (port to the right) cable entry 5(100)A/2.5mA Ethernet port The CT clamp should be positioned around (port to the left) the line conductor.
Page 26 1. Ethernet connection only: 2. Load balancing CT only: Feed the ethernet cable straight in from the Through the centre bottom cable entry to the centre bottom cable entry. right RJ45 port. Ethernet 3. Ethernet connection and load balancing 4. Ethernet connection and 2 CTs for load balancing and solar: Feed in both the ethernet and load balancing •...
Page 27 Secure the front panel and finish the installation 6.2 Place the front cover on the 6.1 Remove Pogo pin protective sticker chargepoint. on the charging module. Caution Caution Remove it after installation Pogo pin protective sticker 6.3 Insert two screws into the holes on the bottom of the chargepoint to ﬁnish the installation.
Page 28: Commissioning
If the LED indicator fails to light up, check requirements of this document. the power supply and electrical connection. Preparing Rolec Connect App Download and install Rolec Connect App on Google Play or Apple App Store.
Page 29 LED indicator. Select Evo from the device Operation instruction: list and follow the on-screen • Disable the tamper function from the Rolec Connect App. instructions to conﬁgure. • Open the top cover. Go to the settings page.
Page 30: Operation
Prepare for operation Preparing Rolec EVO App • Before operation, make sure that the Download and install the Rolec EVO App protective device for the chargepoint is from the Google Play or Apple App Store. installed. This includes the following items...
Page 31: Device Pairing
Device pairing Note 1: When linking the chargepoint, ensure your mobile phone's Bluetooth function is turned on and the app is online. Note 2: Control your charging from the app including stopping and starting charge, scheduling charging, RFID authentication and auto start (depending on your conﬁguration).
Page 32 How to start & stop a charge Tap “Start Now” button Please make sure to start charging. You charging cable is can also create and connected to your manage charging vehicle before charging schedules, charging will begins. If not, you can start and stop at the plug your vehicle in and times that you deﬁne.
Page 33 How to add an RFID card There are two ways to Manual addition, add the RFID cards. • The RFID card number can be manually • By manually entering inputted into the app the card number. as shown here. • Tap on ‘conﬁrm’ to •...
Page 34: Troubleshooting
Troubleshooting instructions Troubleshooting table Item Problems Solutions Use the multimeter to check whether the voltage on the power Over-voltage input is too high. If the result is greater than or equal to 253V, contact your local power grid company. Use the multimeter to check whether the voltage on the power Under-voltage input is not su cient.
Page 35: Troubleshooting Instructions
You can also access fault records in the attempt any repairs beyond the Rolec EVO App. scope described in this document. Rolec will not be liable You can contact Rolec Technical for any damages or losses caused Support via the ‘contact page’ at by improper operations under www.rolecserv.com.
Page 36: Maintenance
Maintenance suggested inspection & testing 2nd and 4th Quarter A record of inspection, testing and maintenance must be kept and may be required to support warranty claims. External Visual Inspection: The following advice does not override • Check for physical damage. regional regulations.
Page 38 THIS DOCUMENT CONTAINS INFORMATION THAT IS SUBJECT TO CHANGE WITHOUT NOTICE. The latest version of this publication can be downloaded at www.rolecserv.com/downloads-ev-charging Illustrations of the product and user interface are for marketing purposes only. © 2025 by Rolec Services Ltd. All rights reserved. Manufacturer EVEM-V01-R0 EVO Installation & Operation Manual t: 01205 724754 e: enquiries@rolecserv.co.uk...