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Summary of Contents for EXE SD8
- Page 1 Instructions for Use Instructions for Use Digital Motor Controller 8 channels ORIGINAL INSTRUCTIONS LT ACHMIS039 Rev. 01.03 03/10/2024...
- Page 2 Keep the Instructions for Use for future reference. Provide the Instructions for Use to all operators and maintenance technicians. These instructions are an integral part of the EXE D Digital Motor Controller. For further information and clarifications or if there are any problems with this product, contact:...
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Page 3: Table Of Contents
Instructions for Use Contents Index GENERAL INFORMATION ........................4 1.1. SCOPE OF THE INSTRUCTIONS ..................... 4 1.2. REPAIR - REPLACEMENT - WARRANTY POLICY ................4 GENERAL FEATURES ......................... 5 2.1. INTENDED USE ..........................5 2.2. CONTROLLER OVERVIEW ....................... 5 2.3. REMOTE INTERFACE OVERVIEW ....................6 2.4. -
Page 4: General Information
1.1. SCOPE OF THE INSTRUCTIONS The purpose of these instructions of use is to inform operators of proper installation and use of the EXE D Digital Motor Controller to prevent and minimise risks during man-machine interaction. The information provided in this manual includes important instructions on the safety of the machinery and all individuals involved. -
Page 5: General Features
2.1. INTENDED USE The EXE D Digital Motor Controller is only intended for the use for which it was expressly designed, namely to control the range of available EXE D chain hoists, for the entertainment and events industry. Any other use should be considered improper and therefore dangerous. -
Page 6: Remote Interface Overview
Release system coupled to the general differential magnothermic switch. ATTENTION: EXE D Digital Motor Controller is unable to check the incoming power supply phase sequence. The controller will only fault if the sequence is incorrect when the hoists are equipped with encoders (which is an optional function) The airborne noise emitted by the machine has sound power lower than 70dBA. -
Page 7: Chain Hoist Overview
2.4. CHAIN HOIST OVERVIEW The EXE D digital motor control is compatible with a range of EXE hoists. Below is a list of the hoist models that can be managed using this remote control: MDU –... - Page 8 (translations in other languages below): Name and address of the manufacturer and his authorised representative. Model, series and type name of the EXE D chain hoist Load capacity, voltage and current. Motor power and rated speed.
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Page 9: System Connection
Instructions for Use 3. SYSTEM CONNECTION A) CEE 400 VAC 3ph+N+E 32A F) SAFETY IN / OUT - 7 pin XLR B) CEE 400 VAC 3ph+E 16A G) REMOTE - RJ45 (**) C) ENCODER - 6 pin XLR (*) H) COMMS TERMINATOR - 4 pin XLR D) LOAD CELL - 4 pin XLR (*) I) E-STOP 1 / 2 - 4 pin XLR (***) E) LINK IN / OUT - RJ45... - Page 10 Instructions for Use Before carrying out any operation, make sure that the connections are made in a competent manner, according to the previous wiring diagram. The selection of the MASTER controller must be made upstream (in the above connection diagram, the first one was chosen for simplicity).
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Page 11: Display Touch
Program memory settings displayed. Controller and hoist ID setting EXE D chain hoist number (max 72). 8 chain hoists for each Icon Selection status of the single chain hoist: White Colour: the chain hoist is not selected for handling Green Colour: the chain hoist is selected for handling TARGET POSITION: Set position value for each chain hoist, expressed in m, cm, mm. -
Page 12: Target Position Setup
Instructions for Use RESET ALL: Reset Button to deselect all chain hoists connected to all controller MANUAL: The hoists will operate in manual mode until the set values for weight or position are reached. The movement will continue while the “Go” button is held. Up arrows lift the hoist up, down arrows lower AUTOMATIC: The hoists will operate in automatic mode until the set values for weight or position are reached while the "Go"... -
Page 13: Set Target
Instructions for Use 4.2.2 SET TARGET To access the Target setting screen, select the icon Target Position Setup and then Set Target SET TARGET POINT SET ALL TARGET POINT To set the target point for an To set the target point to the same individual hoist, enter the value value for all hoists, enter the value in the box. -
Page 14: Load Cell Setup
Instructions for Use 4.3 LOAD CELL SETUP To access the Load Cell setting screen, select the icon Load cell settings are available only if the hoists are equipped with load cells. If the hoists are not equipped with load cells or if the connection is incorrect, the following alarm will be displayed. -
Page 15: Load Weight Overview
Instructions for Use 4.4 LOAD WEIGHT OVERVIEW In this screen, you can monitor the total load suspended on by the hoists associated with each individual controller, as well as the total load for the entire system. Additionally, this screen provides options to adjust the over-load and under-load settings. You can configure these parameters either for the entire system or specifically for all hoists that have the load cell function activated. - Page 16 Instructions for Use To access the UP soft limit setting screen, select the icon and then encoder icon ACTIVATION UP LIMIT ACTIVATION ALL UP LIMIT POINT POINT To active the UP limit point for all hoists, To active the UP limit point for press the power icon button.
- Page 17 Instructions for Use To access the DOWN soft limit setting screen, select the icon and then encoder icon ACTIVATION DOWN LIMIT ACTIVATION ALL DOWN LIMIT POINT POINT To active the DOWN limit To active the DOWN limit point for all point for an individual hoist, hoists, press the power icon button.
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Page 18: Program Memory Setting
Instructions for Use 4.6 PROGRAM MEMORY SETTING To access the Program Memory setting screen, select the icon . This screen stores all saved programs, with a maximum of 10 programs. From this screen, you can save new programs, load existing ones, and delete any program as needed. -
Page 19: Controller And Hoist Id Setting
Instructions for Use 4.7 CONTROLLER AND HOIST ID SETTING 4.7.1 CONTROLLER ID To access the Controller ID setting screen, select the icon and then encoder icon SET 1 FOR MASTER CONTROLLER TOTAL NUMBER This icon will visible only on the master CONTROLLER controller, as it is assigned the number 1. -
Page 20: Hoist Id
Instructions for Use 4.7.2 HOIST ID To access the Hoist ID setting screen, select the icon and then hoist icon SET SINGLE HOIST ID POINT SET SINGLE HOIST ID POINT Choose the hoist model (via WLL) Choose the hoist model (via WLL) from from the list, or if it is not listed, click the list, or if it is not listed, click on on “User"... -
Page 21: Main Operations
CONNECTION TUTORIAL VIDEO EXE Technology has created a series of tutorial videos in Italian, complete with English subtitles, to thoroughly explain all the necessary steps for electrical connections. These videos detail each step required to perform various operations and settings of the controller, making the process simple and accessible. -
Page 22: Emergency Stop Button
Instructions for Use The alarm message also includes the identification number of the hoist that detected an anomaly, allowing for quick identification of the affected device and facilitating prompt technical intervention. In the image above, the number 22 is shown. To get things back up and running, you'll need to either reconnect the cable or replace it if it's damaged. -
Page 23: Transport And Installation
UNPACKING AND MOVING THE MOTOR CONTROLLER Remove the EXE D Controller from its package and make sure the information shown on the data plate is the same as on the transport document and that no damage was caused during transport. Perform the following checks: 1) make sure the connectors and cables are not damaged;... -
Page 24: Inspections
Make sure all the functions of the Motor Controller (load cells, encoders, limit settings) work properly PERIODIC INSPECTION The term inspection refers to the visual exam of the EXE D Digital Motor Controller and its accessories. For continuous and reliable operation, inspection intervals must be determined according to the use. The Motor Controller frequency of use type and amount of exposure to wear, deterioration, or malfunction of critical components must be determined. -
Page 25: Extraordinary Inspection
In all cases of EXE D Digital Motor Controller failure that do not fall under those listed in this document, refer only to the authorised service centre. - Page 26 Instructions for Use disposing of hydraulic oil, the operator must wear gloves and the protective coverall called for in the product safety sheet. Once declared out of use, in the event of the purchase of a new device, the Motor Controller must be delivered to the distributor or otherwise to the area recovery service, which will dispose of all of its parts as WEEE (waste electrical and electronic equipment).
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Page 27: Declaration Of Conformity
Instructions for Use 9. DECLARATION OF CONFORMITY The original declaration of conformity, compiled in all parts, dated and signed, is attached to this document. Pag. 27... - Page 28 Instructions for Use Pag. 28...
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