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22-TON VERTICAL/HORIZONTAL LOG SPLITTER SKU: 33-132 / 33-133 Operator’s Manual (Manual Part Number: 29-090) A product registration form is included in the back of this booklet. Submit your registration within 2 weeks of purchase date for superior customer service. Rev. G - 02/2025...
Table of Contents A. Introduction ....................1 B. Safety Information ................2-4 C. Safety Decals ..................5-6 D. Controls and Features ................. 7-8 E. Parts Lists ..................9-12 F. Assembly Guide ................13-18 G. Operating Guidelines ............... 19-22 H. Routine Maintenance ............... 23-24 I.
All content is subject to change without notice by the manufacturer. For warranty claims, parts replacement, repairs, and technical support, record the following information below: Hyper/Split 22-ton log splitter [SKU: 33-132 - Kohler / 33-133 - Rato] Model No. [See p. 7 for location] Serial No.
Safety Information, Continued Safety Information INTENDED USE This log splitter is engineered, designed, and built to split logs. DO NOT use it for any other purpose than splitting logs. Using the log splitter for any other purpose is unauthorized, will void any warranties or guarantees, and may result in damage to the device and property, personal injury, or even death.
Safety Information, Continued GENERAL • ALWAYS split logs with the grain of the wood. • Turn off engine and allow to cool before fueling. SAFETY • ALWAYS operate the log splitter in a well lit area; PRECAUTIONS Avoid operating in dim, low-light conditions. •...
Safety Information, Continued TOWING SAFETY FIRE PREVENTION • Review applicable state and local regulations • Turn off engine and allow to cool before fueling. before towing your log splitter: licensing, lighting, • DO NOT operate the log splitter near open flame weight, and towing capacity requirements vary or fire.
Safety Decals Periodically check all safety-warning decals. Decals must be attached and in readable condition. Replace missing or defaced decals immediately. Call or e-mail to order replacement decals: techsupport@tooltuffdirect.com 720-437-7640 ♦ Safety Decals Ref. # Description of Decal Part # Operating instructions - Warning 29-005 Operator zone - Warning...
Controls and Features OVERVIEW Parts List The major components of your Hyper/ Ref. # Description Part # [SKU] Split log splitter are listed here for ease Cylinder 31-167 of reference. For a detailed breakdown 6.5HP Kohler SH265 Engine (196cc) 32-011 of parts and components, refer to the 7HP Rato 212cc Engine 32-034...
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Controls and Features, Continued Valve control lever Log cradle Hitch-ball coupler Beam lock Stand 25-TON...
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Parts List - Beam Assembly Parts List - Beam Assembly Beam Assembly Hardware * Ref. # Description Part # [SKU] Description Part # Cylinder, 95 x 60 x 508mm, ¾” NPT ports 31-167 Hydraulic fitting, ¾” NPT male-to-male pipe nipple 31-009 Cylinder pin, 1⅛”...
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Controls and Features, Continued Parts List - Hydraulic Tank Assembly Parts List - Hydraulic Tank Assembly Ref. # Description Part # [SKU] Hydraulic tank (weldment) 33-212 Vent cap w/ dipstick 28-030 Hydraulic pressure hose, ½” x 1350mm 31-184 Hydraulic return hose, ¾” x 1300mm 31-185 Worm-gear (hose) clamp (x 2) 31-076...
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Parts List - Tongue Assembly Parts List - Tongue Assembly Ref. # Description Part # [SKU] Tongue assembly (includes stand, coupler) 33-192 Tongue (weldment) 33-192-01 2” Ball coupler assembly 21-032 Tongue stand, standard duty (assembly) 33-192-02 Stand lock...
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Controls and Features, Continued Parts List - Engine-to-Pump Assembly Parts List - Engine-to-Pump Assembly Ref. # Description Part # [SKU] 6.5HP Kohler SH265 Engine (196cc) 32-011 7HP Rato 212cc Engine 32-034 Pump mount, Small 31-270 Steel coupler, ¾” ID 31-385 Steel coupler, ½”...
Assembly Guide Tools required: • Needle-nose pliers • 18mm socket wrench • Box cutter • Socket extension • #2 Phillips screw driver • Socket-wrench driver • 13mm socket wrench • Large adjustable wrench • 16mm socket wrench Step 1: Unpacking the crate The hydraulic tank assembly [6] is fastened to the crate with a single bolt (or strap).
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Assembly Guide, Continued Step 2: Putting on the wheels Begin the assembly by mounting the wheels [9] onto the hydraulic tank [6]. Tools needed: 16mm socket with driver and an adjustable wrench. Insert the axle into the weldment and align the holes. Then, insert the M10 x 55mm bolts until they sit flush against the weldment.
Assembly Guide, Continued Step 4: Mounting the engine Once the tongue is attached, put the stand down so that the frame will sit level. Now you’re ready to attach the engine. Heavy object! Lift engine with care. Dropping the Quick-mount brackets engine risks significant damage and the possibility of injury! Team lift: get help if you need it.
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Assembly Guide, Continued Step 5: Assembling the beam hardware First stand up the beam [5] on level ground. Once Step 5: Hardware * stable, attach the mounting hardware onto the beam and Description Part # tighten securely. M12 1.75 X 35mm hex head bolt (x6) 91280A718 Heavy object! Team lift: get help if you need it.
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Step 6: Installing the log catchers Step 6: Hardware * The log catchers [12, 13] ship partially assembled. Attach Description Part # them to the beam [5] and tighten all hardware securely. M10 x 1.5 x 30mm Button-head bolt (x4) 91306A786 Tools required: 16mm socket with driver and 6mm hex drive (Allen) key...
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Assembly Guide, Continued Step 7: Hooking up the hydraulic Hydraulics - Parts List hoses Ref. # Description Part # Attaching the hydraulic hoses is the last step in assembly. Pressure hose, ½” ID 31-184 Once the hoses are attached, you’re ready to add Return hose, ¾”...
For safety, a longer service life for your log splitter, and tank better performance, review this checklist every time you Hyper Split log splitters use hydraulic fluid to generate operate your log splitter. the pressure needed to split wood. Checking the fluid level, filling, and/or topping off the reservoir are a Review engine manual’s maintenance...
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Operating Guidelines, Continued Setting up the log splitter Preparing wood to split Getting the log splitter set up and ready to split wood is Preparing the logs to be split is critical to the safe critical to the safe operation and upkeep of the machine. operation of the log splitter.
Operating Guidelines Starting the engine Engine-starting procedure: 1. Set the hydraulic valve in neutral position. Before you start the engine, review the engine operator’s 2. If the engine is cold, start by setting the choke lever to the manual for your unit, which is included with the log closed position.
Operating Guidelines, Continued Splitting wood In general, splitting wood with a log splitter is a simple process. 1. Set the log in the cradle. Split with the grain, never perpendicular to it. 2. Push the valve control lever forward, towards the foot plate.
Routine Maintenance Sharpening the wedge Maintaining the air filter Periodically inspect the condition of the wedge for Air intake affects engine performance and longevity. sharpness and notches. When needed, remove the Check the air filter regularly. Clean or replace the filter wedge and sharpen the cutting edge using a grinder or when dirty.
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Routine Maintenance, Continued Hydraulic fluid care Cleaning / replacing the hydraulic suction filter • Check the hydraulic fluid level regularly. • Top off fluid as needed. Never run your log splitter with When changing the hydraulic fluid, check the hydraulic an insufficient supply of hydraulic oil.
Storage SHORT-TERM STORAGE Wipe down and cover When storing your log splitter for less than a month: For long-term storage, protect the log splitter from dust, 1. Retract the rod. water, and the elements. 2. Turn off the engine and allow to cool. •...
Troubleshooting Problem Possible cause Solution Engine switch in “OFF” position; Engine Set switch in “ON” position. Open fuel fuel shut-off valve closed valve. Engine is out of fuel Add fuel (High octane, low/no ethanol) Cycle valve handle (move back and Engine does not start Unit under load during start-up forth) to remove load;...
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Troubleshooting, Continued Problem Possible cause Solution Wedge extends but will not return Faulty cylinder Contact customer service. Inflate tires to pressure indicated on Excessive bouncing while towing Tires under-inflated sidewalls. Before performing any maintenance turn off unit and allow to cool, cycle hydraulic system several times to relieve pressure, turn engine switch and fuel shut-off valve to “OFF”...
Warranty Information ToolTuff Direct, LLC, offers a limited warranty against defects in manufacturing and workmanship of all major components [see diagram on page 7] for your Hyper/Split log splitter. The warranty is extended to the original purchaser only, and covers residential users only: commercial users are not covered under the warranty. The warranty covers hardware components for 5 years from date of purchase and hydraulic components for 3 years.
REGISTRATION WARRANTY REGISTRATION BY E-MAIL Warranty registration may be completed by filling out the form below, taking a picture or scan of the form and your proof of purchase, and emailing them to: warranty@tooltuffdirect.com In the subject line of the warranty registration e-mail, please write: Hyper/Split WARRANTY REGISTRATION BY ONLINE SUBMISSION Registration may be completed by following the QR code below.
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ToolTuff Direct 15000 W. 44th Ave., Suite B Golden, CO Questions? For service call or e-mail: 720-437-7640 customerservice@tooltuffdirect.com techsupport@tooltuffdirect.com...
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