Hyper Split HS22T Owner's Manual

22/27 ton vertical/horizontal

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Hyper Split Hydraulic Log Splitter

22/27 TON VERTICAL/HORIZONTAL LOG SPLITTER

OWNER'S MANUAL

MODEL #: HS22T/HS27T

**Please read carefully before operation. Failure to follow the important

safety information may result in serious injury or death.**

ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 1

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Page 1 Hyper Split Hydraulic Log Splitter 22/27 TON VERTICAL/HORIZONTAL LOG SPLITTER OWNER’S MANUAL MODEL #: HS22T/HS27T **Please read carefully before operation. Failure to follow the important safety information may result in serious injury or death.** ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 1...
Page 2: Table Of Contents
Hyper Split Hydraulic Log Splitter Table of Contents General Warning and maintenance……………………………………………………3 Assembly Instruction………………………………………………………………………..6 Operation Instruction……………………………………………………………………….8 Trouble Shooting…………………………………………………………………………….10 Parts List………………………………………………………………………………………...11 Product Specification……………………………………………………………………….14 Warranty…………………………………………………………………………………………15 ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 2...
Page 3: General Warning And Maintenance
Hyper Split Hydraulic Log Splitter SAFETY DECALS Make sure all the safety decals are in good condition and readable. Please contact customer service for replacement decals. General Safety Failure to follow these instructions may result in serious injury or death. ALWAYS read the operator’s manual before operation. NEVER allow children to operate this log splitter. NEVER allow adults lacking proper instructions and understanding to operate this log splitter. KEEP all people and pets a minimum of 10 feet away from your work area when operating this log splitter. Only the operator is to be near the log splitter during use. NEVER actuate the control until all people are clear of the work area. NEVER operate the log splitter when under the influence of alcohol, drugs, or medication. NEVER allow a person who is tired or otherwise not alert to operate the lot splitter. Towing Safety ALWAYS check all local and state regulations regarding towing, licensing, and lights before towing your log splitter. ALWAYS check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicles and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning. Always use a Class I, 2” ball with this log splitter. NEVER carry any cargo or wood on your log splitter. NEVER allow anyone to sit or ride on your log splitter. ALWAYS disconnect your log splitter from the towing vehicle before operating it. ALWAYS be careful when backing up with your log splitter in tow. It could jackknife. ALWAYS allow for added length of your log splitter when turning, parking, and crossing intersections and in all driving situation.
Page 4 Hyper Split Hydraulic Log Splitter NEVER exceed 45mph when towing your log splitter. Towing the log splitter at speeds higher than 45mph could result in loss of control, damage to the equipment, serious injury or death. Adjust towing speed for terrain and conditions. Be extra cautious when towing over rough terrain especially railroad crossings. ALWAYS turn off engine gas before towing. Hydraulic Safety The hydraulic system of your log splitter requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components. NEVER check for leaks of hydraulic fluid with your hand. Fluid escaping from a small hole can be almost invisible. Escaping fluid under pressure can have sufficient force to penetrate skin causing serious personal injury or even death. Leaks can be detected by passing a piece of cardboard over the suspected leak and looking for discoloration. ALWAYS seek professional medical attention immediately if injured by escaping hydraulic fluid. Serious infection or reaction can develop if proper medical treatment is not administered immediately. ALWAYS be sure to relieve all pressure by shutting off the engine and moving the valve control handle back and forth should it become necessary to loosen or remove any hydraulic fitting. NEVER remove the cap from the hydraulic tank or reservoir while the log splitter is running. The tank could contain hot oil under pressure, which could result in serious injury. NEVER adjust the hydraulic valve. The pressure relief valve on your log splitter is preset at the factory. Only a qualified service technician should perform this adjustment. Maintenance and Storage Maintenance Please read engine manual for operating and maintenance instructions. Always check the oil level of the hydraulic reservoir before operation. ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 4...
Page 5 Hyper Split Hydraulic Log Splitter Change the oil filter after the first 25 hours of operation. There after change the oil filter every 100 hours or seasonally, whichever comes first. To drain the hydraulic oil, remove drain plus located on the underneath of tank. Please check parts list for reference. If the wedge becomes dull or nicked, it can be removed and sharpened. The hose from the valve may need to be removed. Clean the breather cap after 25 hours of operation. Clean it more often when operated in dusty conditions. To clean, remove the breather cap from the tank and flush with kerosene or liquid detergent to remove the dirt. After performing any maintenance, make sure all guards, shields and safety features are put back in place before operating the log splitter. Make sure the tires have the recommended tire pressure. Regularly grease axle and wheel bearing area or when needed. Periodically check all fasteners and hoses for tightness and leaks. Periodically clean and lightly lubricate all moving parts or when needed. Inspect hoses for exposed wire mesh and leaks. Replace all worn or damaged hoses before starting the engine. Inspect fitting for cracks and leaks. Replace all damaged fittings before starting engine. Storage Make sure the log splitter is clean and dry before storing. Lightly lubricate all log splitter surfaces and moving parts to prevent rust. Store in-doors or protected area during severe weather and winter months. Store with wedge in the retracted position. ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 5...
Page 6: Assembly Instruction
Hyper Split Hydraulic Log Splitter Assembly Instructions Note: This log splitter is partially assembled at the factory. Please follow the steps below. Step 1: Wheel Assembly Attach the wheel (#51) to the oil tank axle and tighten the wheel with the hex slotted nut (#52). Lock the hex slotted nut (#52) in place using the cotter pin (#50). Install the axle cap on the end using rubber hammer. ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 6...
Page 7 Hyper Split Hydraulic Log Splitter Warning: After the slotted nut is tightened, turn back ¼ circle to make sure the wheel can rotate smoothly and freely. Failure to turn the slotted nut back will cause the wheel damage to wheel bearing. Step 2: Support Leg to the Tow Bar Attach the “Y” Stand (#5) to the tow bar (#10) secure using a hex bolt (#9), flat washer (#8), lock nut (#7), and lock pin (#6). Step 3: Attach Tow Bar to the Hydraulic Tank Attach the tow bar (#10) to the hydraulic tank (#38) and secure using two hex bolt (#37), flat washer (#3), and lock nut (#4). Step 4: Attach the beam assembly Attach the beam assembly (#18) to the hydraulic tank (#38) and secure using the hinge pin (34), flat washer (#36), and cotter pin (#35). Step 5: Engine Assembly Place the four isolation mounts (#55) between the mounting plate and engine. Position the engine (#53) over the isolation mounts and secures it to the mount plate put the hex bolt (#54), and flat washer (#24) through the bottom of the plate. Place a flat washer (#124 and tighten the lock nut (#28). Step 6: Attach log table Attach the log table (#32) to the engine side of beam (#18) and secure using the hex bolt (#31), flat washer (#8), and lock nut (#7). Step 7: Attach Hydraulic Hose Connect hydraulic hose according to the picture below. ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 7...
Page 8: Operation Instruction
Hyper Split Hydraulic Log Splitter Operation Instructions: Warning: Read and thoroughly understand all instructions and safety information before operating this log splitter. Failure may cause serious injury or death. As with all power equipment, a log splitter can be dangerous if assembled or used improperly. Don’t operate this log splitter if you have concerns about safety. Call our customer service department to address these concerns. Caution: Don’t start or run the engine before adding oil in the hydraulic reservoir and oil in the engine. Step 1 : The hydraulic reservoir must be filled with the oil provided. AW32 hydraulic oil is highly recommended. Automatic transmission fluid can be substituted instead of hydraulic oil when temperatures are below 32 degree F for easier starting. Use only clean oil and take care to prevent dirt from entering the ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 8...
Page 9 Hyper Split Hydraulic Log Splitter hydraulic reservoir. Please check the tank window to fill properly. Fill about 20 ounces of engine oil. See engine manual for oil caution. Caution : When tightening the breather cap on the tank, point the hole away from the engine Step 2: Start the engine. The hydraulic pump should prime itself. With the engine running, move the hydraulic valve lever toward the wedge. When the cylinder is fully extended, retract it. Replace this operation for a few times before splitting. Caution: If the tank is overfilled, it will expel oil from the breather cap. If the tank needs more hydraulic oil, you will see foam through the hydraulic hose connected between tank and log splitter pump. Due to the special cylinder for hyper split, the engine may have some loud noise when the cylinder is retracting. This is normal situation. You can continue using this log splitter without any issue. STARTING INSTRUCTIONS • Make sure the log splitter valve is at neutral position. • Move control lever to “OK” • Move chock lever to choice position. • Grasp starter rope handle and pull out slowly until resistance is felt. Then pull rapidly with a full stroke. Repeat the last step if engine fails to start. • When engine starts, leave control lever at “FAST”. The throttle must be in the “FAST” position for maximum performance. • To stop engine, move the throttle lever to “Slow” and then to “STOP”. Step 3: For horizontal operation, please a log on the beam against the footplate. Make sure the log sits securely on the footplate. To split wood in the vertical position, release the beam lock pin on the beam located near the front end of the beam. Carefully tilt the beam up until the...
Page 10: Trouble Shooting
Hyper Split Hydraulic Log Splitter Trouble Shooting Problem Cylinder rod will not move Solution: A;D;E;H;J Slow cylinder rod speed when Solution: A;B; C; H; I; K; L extending or retracting Wood will not split or splits Solution: A; B; C; F; I; K extremely slowly Engine bogs down during splitting Solution: G; L Engine stalls under low load Solution: D; E; L; M condition Engine starts problem Solution: N Cause Solution A-Insufficient oil to pump Check oil level in reservoir B-Air in oil Check oil level in reservoir C-Excessive pump inlet vacuum Check pump inlet hose for blockage or kinks D-Blocked hydraulic lines Flush and clean the splitter hydraulic system E-Blocked control valve Flush and clean the splitter hydraulic system F-Low control valve setting Adjust control valve with a...
Page 11: Parts List
Hyper Split Hydraulic Log Splitter Parts Break Down Item Number Quantity Description SKU 1 Hitch Ball Coupler Assembly 00-041601 2 M12x75 Bolt 00-031601 10 Flat Washer Φ12 00-031602 5 M12 Nylock Nut 00-031603 1 Ground Stand 00-041602 ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 11...
Page 12 Hyper Split Hydraulic Log Splitter 1 8x75 Square Lock Pin 00-031604 4 M10 Nylock Nut 00-031605 8 Flat Washer Φ10 00-031606 2 M10x75 Bolt 00-031607 1 Tongue 00-041603 1 Bumper 00-031608 1 M6x16 Bolt 00-031609 1 Pin 00-031610 1 Spring 00-031611 2 M6x10 Bolt 00-031612 1 Handle Bar 00-041604 1 4x20 Key...
Page 13 Hyper Split Hydraulic Log Splitter 6 Lock Washer Φ6 00-031632 6 M6x16 Bolt 00-031633 1 Oil Cap 00-041610 1 Tank Window 00-041611 2 Cottor Pin Φ4 00-031634 2 16" Wheel 00-041612 2 Slotted Nut 00-031635 1 Engine 22-021601 or 27-021602 4 M8x50 Bolt 00-031636 4 Polyurethane Block 00-031637 1 Pump Mount 22-041601 or 27-041601 1 Engine Axle Sleeve...
Page 14: Product Specification
Hyper Split Hydraulic Log Splitter Product Specification 22T Horizontal and Vertical Position Log Splitter 6.5HP EPA approved gasoline engine 2-stage pump 8.8/2.1 GPM 4” bore x 24” stroke Auto return valve Maximum log length 25” 16x400/480-8 EPT Pneumatic wheel 7.5” Wedge 7 Gallon tank Cycle time: 5 seconds Beam size: 6”x75” Length: 100” Width: 49” Height: 40” (horizontal) ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 14...
Page 15: Warranty
Hyper Split Hydraulic Log Splitter Warranty Registration Please submit your warranty information within 15 days of purchase date. Log Splitter Model# Log Splitter Serial Number# Purchase Date Purchase From: Contact Name: Contact Address: City: State: Zip Code: Phone: Email: Do you want to receive our newsletter or promotion information? Acceptance of Responsibility I (Purchaser) have read operators manual and Limited Warranty or someone has read/and explained all instructions to me. I understand this warranty does not cover any labor and that all disputes will be settled by binding arbitration. Warranty void if any attempt to repair or replace defective parts has been made by unauthorized personnel. I have received my Owner’s Manual and fully understand my requirements. The mark next to each item below confirms my acceptance of responsibility for the use and maintenance of this Log Splitter. I understand that I alone am responsible for proper maintenance, care and safe operation of this Log Splitter. ____Received and read or will read Operators Manual Specifically Safe Operation Section ____Specifications accepted ____Controls understood ____Maintenance Requirements understood ____Storage of Log Splitter ____Warranty Information I(Purchaser) also understand that persons not familiar with the operation of this equipment should not be allowed to use it. Children...
Page 16 Hyper Split Hydraulic Log Splitter especially should not operate or be near equipment. ANYONE OPERATING EQUIPMENT SHOULD HAVE READ ALL EQUIPMENT OPERATIONS MANUALS AND SAFETY MANUALS. Is Log Splitter used in a business? If yes, Please describe the business type: Owner’s Signature: _____________________________________ Date: It’s recommended that a copy of the registration be given to the seller. You must sign this warranty and mail copy to 15000 W44th Ave, Ste B, Golden, CO, 80403. Or you can email the copy to info@tooltuffdirect.com with subject: Warranty Application. Contact Information ToolTuff Direct LLC 15000 W44th Ave, Ste B Golden, CO 80403 Phone: 720-437-7640 Email: info@tooltuffdirect.com ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 16...
Page 17 Hyper Split Hydraulic Log Splitter ToolTuff Direct LLC, 15000 W44th Ave, Ste B, Golden CO 80403 Page 17...

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