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Voith ARGO HYTOS FAPC 016 Manual

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Manual
Filter Unit
FAPC 016
www.argo-hytos.com
Subject to change · FAPC 016_30961500 · 1020 · EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to a process of natural wear and aging.
© All rights are reserved by ARGO-HYTOS GMBH, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
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Summary of Contents for Voith ARGO HYTOS FAPC 016

  • Page 1 Manual Filter Unit FAPC 016 Safety and operating instructions Read safety and operating instructions before use. Note: The indicated data only serve to describe the product. Specifications regarding the use of this product are only examples and suggestions. Catalog specifications are no guaranteed features. The information given does not release the user from his / her own assessments and inspection.

  • Page 2: Table Of Contents

    Filter Unit FAPC 016 Content Content..................................2 About this documentation ............................4 Applicability of this documentation ..........................4 Required and supplementary documentation ........................4 Presentation of information ............................4 1.3.1 Safety instructions ................................4 1.3.2 Symbols ..................................5 1.3.3 Terms ..................................... 5 1.3.4 Abbreviations ..................................
  • Page 3 10.5 Replacing the motor ..............................24 10.5.1 Removing the motor..............................24 10.5.2 Installing the motor ............................... 24 10.6 Replacing the particle monitor OPCom .......................... 25 10.6.1 Removing the OPCom ..............................25 10.6.2 Installing the OPCom ..............................25 Decommissiong................................26 Disassembly ................................27 Disposal ..................................

  • Page 4: About This Documentation

    1. About this documentation Applicability of the documentation This documentation is applicable for the following product: › Filter Unit FAPC 016 This documentation is written for technicians, operators, service engineers and system operators. This document contains important information for safe and appropriate assembly, transport, activation, operation, usage, servicing, dismantling and simple troubleshooting.

  • Page 5: Symbols

    1.3.2 Symbols The following symbols indicate notes which are not safety-relevant but increase the intelligibility of the documentation. Symbol Meaning If this information is not observed, the product cannot optimally be used or operated. > Singular, independent action step / instruction This symbol specifies that protective gloves should be worn.

  • Page 6: Safety Instructions

    2. Safety instructions About this chapter This product was manufactured according to the generally recognized standards of engineering. Nevertheless, there is a danger of injury or damage if you do not observe this chapter and the safety instructions in this documentation. ›...

  • Page 7: Product And Technology Related Safety Instructions

    › If unsuitable products are used or installed in safety-relevant applications, unintended operating states may occur in the application, which can cause personal injury and / or material damage. Therefore only use the product in safety-relevant applications if this use is explicitly specified and permitted in the product documentation.

  • Page 8: General Instructions

    3. General instructions For prevention of material damage and product damage CAUTION Danger due to improper handling Property damage › The filter unit may only be used in accordance with Section 2.2, “Intended use”. Leakage or spillage of hydraulic fluid Environmental pollution and ground water contamination ›...

  • Page 9: Scope Of Delivery

    4. Scope of delivery This package includes: › 1 Filter Unit FAPC 016 › 1 Operating manual Page 9 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...

  • Page 10: About This Product

    5. About this product Performance description The filter unit FAPC 016 is a mobile filter system for filtering hydraulic fluids and lubricants with a viscosity of 15 mm /s (min. in continuous operation) - 150 mm /s in the bypass flow (300 mm /s max.

  • Page 11: Identification Of The Product

    Identification of the product Address Year Type designation Filter element Filter fineness Nominal volume flow Operating pressure Serial number Fig. 2: Nameplate Page 11 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...

  • Page 12: Transport And Storage

    6. Transport and storage Transport CAUTION Falling unit by incorrect transport Injuries! Damage! › Due to its weight of 22 kg, the device must be carried manually by two persons. › Wear safety shoes when transporting the filter unit. The compact design allows for easy transport of the FAPC 016 filter unit – even to inaccessible parts of hydraulic systems.

  • Page 13: Assembly

    7. Assembly WARNING Faulty power supply Risk of death! Risk of injury! › Always consider the country-specific regulations. Let - prior to commissioning - an electrician check whether: › the mains voltage matches with the voltage specified on the nameplate of the motor, ›...

  • Page 14: Commissioning

    8. Commissioning 8.1. Before commissioning › Be sure to read and understand the operating manual before putting the device into operation. › The information for intended use, the operating conditions and the technical specifications must be adhered to. › The unit must be positioned so that there is no danger of tipping and vibrations are largely intercepted. ›...

  • Page 15: Operation

    9. Operation CAUTION Danger resulting from spilled oil Injury! Risk of slipping! › If oil leaks, the oil-covered area must be shut of immediately and covered with an oil binding medium (risk of slipping). Static charge Sparking › There is a risk of static charge when using poorly conducting hydraulic or lubricating oils. In this case, please consult the manufacturer.

  • Page 16: Filtering Of Liquids In The Bypass Flow

    Filtering of liquids in the bypass flow 1. Connect the filter unit to a power source. 2. Place the suction strainer into the container of the machine or system (e.g. hydraulic tank). 3. Place the discharge pipe in a container of the machine or system (e.g. hydraulic tank). NOTE Faulty insertion of the discharge pipe ›...

  • Page 17: Data Collection

    Data collection The filter unit FAPC 016 is equipped with a data memory that can store up to 3,000 results. Once the storage capacity is reached, the last measured value is saved, while the oldest measured value is simultaneously overwritten. NOTE A description for installation and data transmission is available in the OPCom user manual.

  • Page 18: Repair And Maintenance

    10. Repair and maintenance DANGER Danger to life Risk of electric shock › During repair work, turn off the unit and pull the mains plug. CAUTION Leaked hydraulic oil Environmental hazard / risk of slipping › Before maintenance and repair work, completely drain the unit. ›...

  • Page 19: Replacing The Suction Strainer

    10.2.1 Replacing the suction strainer NOTE Damage to the filter unit by missing or defective suction strainer. Property damage › The suction strainer must be regularly checked and replaced if necessary, according to the maintenance intervals. Loosen the hose clamp (1). Pull the suction hose (2) from the suction strainer (3).

  • Page 20: Removing The Filter Element

    10.3.1 Removing the filter element 1. Turn the housing cover (1) counterclockwise. 2. Carefully remove the cover (1) with the filter element (2) from the filter tube. (The filter element is attached to the cover. Let the draining oil drip off into the housing.) Fig.

  • Page 21: Installing The Filter Element

    10.3.4 Installing the filter element 1. Always replace the O-ring in the cover, when changing the filter element (part of the scope of delivery of the filter element) (O-ring Order No. N007.1175, included in spare filter elements). 2. Carefully insert the cover (1) with the filter element (2) into the filter tube.

  • Page 22: Replacing The Pump

    10.4 Replacing the pump DANGER Danger to life Risk of electric shock › Before uninstalling, pull the mains plug. Uninstalling may only be carried out by qualified electricians. Risk of injury Risk of injury by incorrect handling › Uninstalling may only be carried out by instructed persons. CAUTION Risk of burns Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during...

  • Page 23: Removing The Pump

    10.4.1 Removing the pump Loosen the hexagon nuts (Pos. 8). Lift the filter housing (Pos. 1) together with the attached measuring sensor upwards. Loosen the pump plate (Pos. 5) together with the wheel set (consisting of outer rotor and inner rotor, Pos. 4) from the motor (Pos.

  • Page 24: Replacing The Motor

    10.5 Replacing the motor DANGER Danger to life Risk of electric shock › Before uninstalling, pull the mains plug. Uninstalling may only be carried out by qualified electricians. Risk of injury Risk of injury by incorrect handling › Uninstalling may only be carried out by instructed persons. DANGER Risk of burns Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during...

  • Page 25: Replacing The Particle Monitor Opcom

    Screw the assembly with the nuts (Pos. 8) (tightening torque 15+2 Nm). The device can be put into operation. If not oil is sucked during commissioning, open the cover at the filter housing and fill in about 300 ml oil. 10.6 Replacing the particle monitor OPCom DANGER...

  • Page 26: Decommissiong

    11. Decommissioning DANGER Danger to life Risk of electric shock › Before uninstalling, pull the mains plug. Uninstalling may only be carried out by qualified electricians. Risk of injury Risk of injury by incorrect handling › Uninstalling may only be carried out by instructed persons. The final decommissioning and disposal requires complete uninstallation of the total energy supply, the mechanical components and the disposal of the hydraulic media remaining in the device.

  • Page 27: Disassembly

    12. Disassembly The filter unit is a device which does not have to be dismantled. Page 27 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...

  • Page 28: Disposal

    13. Disposal Careless disposal of the filter unit FAPC 016 and the hydraulic fluid can lead to environmental pollution. Therefore, dispose of the filter unit and the hydraulic fluid in accordance with the national regulations of your country. Dispose of hydraulic fluid residues according to the applicable safety data sheets for these hydraulic fluids. Page 28 www.argo-hytos.com Subject to change ·...

  • Page 29: Extension

    14. Extension 14.1 Optional accessories 14.1.1 Transport aid / trolley For easy transport of filter unit FAPC 016 it is possible to hook a trolley onto the standing device. This allows effortless transport even over long distances. Fig. 14: Optional accessory "Trolley" 14.1.2 Hose extensions On request, ARGO-HYTOS also provides you with hose extensions according to your stipulations.

  • Page 30: Troubleshooting

    15. Troubleshooting 15.1 How to proceed › Get an overview on the function of the product in connection with the overall system. › Try to find out whether the product had provided the required function in the overall system before the error occurred. ›...

  • Page 31: Technical Data

    16. Technical data 16.1 Dimensions Fig. 16: Device dimensions 16.2 Technical data Nominal flow rate l/min (50 Hz) l/min (60 Hz) 19.2 Pressure limiting valve 5 ± 0.5 Max. operating pressure (c) ≥ 200 Filter element V7.1220-113 ß Clogging indicator Pressure gauge DG 200-17 green: 0 - 2.7 bar red:...

  • Page 32: Operating Conditions

    16.3 Operating conditions CAUTION Risk of burns Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during operation. › Allow the filter unit to cool down before touching it. NOTE Varying viscosity behavior › Viscosities of a medium are always temperature-dependent. Electric drive 1~230 V 50/60 Hz /s (min.

  • Page 33: Appendix

    17. Appendix 17.1 Declaration of conformity Page 33 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...

  • Page 34: Spare Parts List

    17.2 Spare parts list Cover, complete Filter element Cable, complete OPCom Hose clamp Hose clamp Pressure hose Ball valve Hose clamp Suction hose Strainer Power supply unit Pipe Hose clamp Motor Suction strainer Fig. 18: Spare parts drawing 1 Page 34 www.argo-hytos.com Subject to change ·...
  • Page 35 Spiral pipe Steel frame Pressure gauge Pump plate, complete Set of seals Pos. 10.1 Hose nipple Fig. 19: Spare parts drawing 2 Page 35 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...
  • Page 36 Hose Hose nipple Valve, complete Installation kit Fig. 20: Spare parts drawing 3 Page 36 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...
  • Page 37 Set of seals Pos. 10.2 Set of seals Pos. 10.3 Rotor, complete Set of seals Pos. 10.4 Fig. 21: Spare parts drawing 4 Page 37 www.argo-hytos.com Subject to change · FAPC 016_30961500 · 1020 · EN...
  • Page 38 Pos. Designation Pieces Order No. Remark Filter element V7.1220-113 14311300 Strainer S9.0205-02 1507740 Pressure gauge DG 200-17 14229800 Ball valve G¼“ FA 016.0725 14218300 Cover, complete. FNA 008.1205 34272300 Pump plate, complete FNA 008.1230 13376300 consisting of pump plate, outer rotor and inner rotor Rotor, complete FNA 008.1730 15110300...
  • Page 39 www.argo-hytos.com International ARGO-HYTOS worldwide Benelux ARGO-HYTOS B.V. info.benelux@argo-hytos.com Brazil ARGO-HYTOS Fluid Power Systems Ltda. info.br@argo-hytos.com China ARGO-HYTOS Fluid Power Systems info.cn@argo-hytos.com Czech Republic ARGO-HYTOS s.r.o info.cz@argo-hytos.com ARGO-HYTOS Protech s.r.o info.protech@argo-hytos.com France ARGO-HYTOS SAS info.fr@argo-hytos.com Germany ARGO-HYTOS GMBH info.de@argo-hytos.com Great Britain ARGO-HYTOS Ltd.

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