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Manual
Oil Service Unit
Ecoline UMPC2 045
www.argo-hytos.com
Subject to change · Filter and recirculating pump unit UMPC2 045 · 0322 · EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to natural wear and aging process.
© All rights are reserved by ARGO-HYTOS Polska, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
Page 1
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Summary of Contents for Voith ARGO HYTOS Ecoline UMPC2 045
- Page 1 Manual Oil Service Unit Ecoline UMPC2 045 Safety and operating instructions Read safety and operating instructions before use. Note: The indicated data only serve to describe the product. Specifications regarding the use of this product are only examples and suggestions. Catalog specifications are no guaranteed features.
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Page 2: Table Of Contents
Filter and Recirculating Pump Unit UMPC 045 Content Content..................................2 About this documentation ............................4 Applicability of this documentation ..........................4 Required and supplementary documentation ........................4 Presentation of information ............................4 1.3.1 Safety instructions ................................4 1.3.2 Symbols ..................................5 1.3.3 Terms ..................................... - Page 3 9.11.3 Errors history ................................26 9.11.4 Info ....................................26 9.12 Filter element status ..............................27 9.13 Error indication ................................27 Operation ..................................28 10.1 Filtering of hydraulic fluids when refilling ........................29 10.2 Filtering of liquids in the bypass flow ..........................30 10.3 Pumping of hydraulic fluids (e.g.
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Page 4: About This Documentation
1. About this documentation Applicability of the documentation This documentation is applicable for the following product: › Oil Service Unit UMPC2 045 This documentation is written for technicians, operators, service engineers and system operators. This document contains important information for safe and appropriate assembly, transport, activation, operation, usage, servicing, dismantling and simple troubleshooting. -
Page 5: Symbols
1.3.2 Symbols The following symbols indicate notes which are not safety-relevant but increase the intelligibility of the documentation. Symbols Meaning If this information is not observed, the product cannot optimally be used or operated. > Singular, independent action step / instruction Numbered instruction The numbers indicate that the action steps follow one another. -
Page 6: Safety Instructions
2. Safety instructions About this chapter This product was manufactured according to the generally recognized standards of engineering. Nevertheless, there is a danger of injury or damage if you do not observe this chapter and the safety instructions in this documentation. ›... -
Page 7: General Safety Instructions
General safety instructions › Observe the valid regulations for accident prevention and environmental protection. › Observe the safety regulations and requirements of the country in which the product is used / applied. › Only use ARGO-HYTOS products that are in technically perfect condition. ›... -
Page 8: General Instructions
3. General instructions For prevention of material damage and product damage CAUTION Danger due to improper handling Property damage › The off-line filter unit may only be used in accordance with Section 2.2, “Intended use”. Leakage or spillage of hydraulic fluid Environmental pollution and ground water contamination. -
Page 9: Scope Of Delivery
4. Scope of delivery This package includes: › 1 Oil Service Unit UMPC2 045 › 1 Operating manual Page 9 www.argo-hytos.com Subject to change · Filter and recirculating pump unit UMPC2 045 · 0322 · EN... -
Page 10: About This Product
5. About this product Component overview Touch Display Transport rack USB port Filter cover Printer (option) Filter housing Ball valve with filter element Safety button Hose holder Cable holder Suction hose Return hose Pump with drive motor Fig.1: Component overview Touch display The touch display is a control panel for steering the unit and visualizing the results. - Page 11 Transport rack The transport rack is equipped with two wheels. This hand truck enables the unit to be transported without difficulty even to inaccessible / narrow areas. Filter cover The filter cover closes the filter housing and serves, inter alia, for venting. Filter housing with filter element The filter housing contains the replaceable filter elements.
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Page 12: Identification Of The Product
Identification of the product Producer Manufacturing address date (encrypted) Type Nominal Filter element type flow volume Filter element fineness Max. operating pressure Serial number Fig.3: Nameplate Page 12 www.argo-hytos.com Subject to change · Filter and recirculating pump unit UMPC2 045 · 0322 · EN... -
Page 13: Transport And Storage
6. Transport and storage Transport The unit should be transported horizontally as there is always a certain amount of oil inside the filter unit (in the filter as well as in the pump), which will leak out during other transport and lead to soiling. Observe the notes in Chapter 2 "Safety instructions". -
Page 14: Assembly
7. Assembly WARNING Risk of functional impairment Faulty power supply › Always consider the country-specific regulations. Let - prior to commissioning - an electrician check whether: › the mains voltage matches with the voltage specified on the type plate of the motor, ›... -
Page 15: Commissioning
8. Commissioning After switching on the motor-pump unit › Check the filter unit for leaks. › Check that the device is properly vented. In case of power failure In order to prevent unintentional starting of the unit, always switch off and unplug the unit. Venting To bleed the unit, carefully loosen the screw (2) on the ventilating valve (1). -
Page 16: Menu Structure And Functions
9. Menu structure and functions The home screen of the touch display is shown in Fig. 6 By clicking on the appropriate field / icon, it is possible to activate the given function or to go to the next screen with submenu. This chapter provides a description of the individual submenus and functions included in the steering algorithm. -
Page 17: Pump On/Off
Pump ON/OFF Field for switching-on and off the motor-pump unit. The bar below the pump symbol changes its color from green into red when the motor pump unit is running. NOTE To stop the unit quickly in case of risk of injury, the safety button must be used. After the device has been switched off with the safety button, the system requires some time (approx. -
Page 18: Flow Functions
In the "Profile" screen there are two additional buttons described below. By clicking on this icon the printout / report preview is displayed. For more information about print / report settings see chapter 9.11.1. By clicking on this icon the "General data memory" is displayed. This button is also available in the home screen. -
Page 19: Auto Flow (Af) Function
9.4.2 Auto flow (AF) function Function can be activated by clicking in the "Auto-Flow" field showed in the Fig. 10. "Auto-flow" activation button After clicking on the flow rate value, the system settings screen is activated. From this level, the unit of flow can be changed from liters/min to Fig. -
Page 20: Dosing Function
9.4.3 Dosing function With this function the operator can define the amount of oil to be transferred. To set a dose of oil, click on the field for volume definition showed in Fig.12. The keyboard will be activated and the required value can be entered. Volume counter Field for dosing volume definition Time counter... -
Page 21: Cleanliness Class Functions
Navigation line Legend Arrows for moving the defined range Button to display the full graph Arrows for moving navigation line Field for selecting the specific between samples sample on the graph Field for defining the range of samples displayed on the graph Results displayed for the chosen Date and time - corres- sample... -
Page 22: Alarms
Charts icon Field for AS activation Field for AS settings Counter Field for alarms settings Field for alarm activation Fig. 15: Cleanliness class settings and functions As an indication that the function is active, the letter combination AS is displayed with a green bar next to the cleanliness class field on the start screen. -
Page 23: Charts
Standard Pre-set values for alarms Current result and displayed alarm ISO 4406:1999 NAS 1638 Table. 6: Examples of cleanliness alarms 9.6.4 Charts By clicking on the icon , the results of the cleanliness class are presented in the form of diagrams. A separate submenu for managing cleanliness graphs appears analogous to the menu for temperature and humidity graphs described in Fig. -
Page 24: Quick Report Memory
The entire measurement history is stored in the internal memory of the device. Using the "Copy data to USB" field, this data can be saved to a USB memory stick in a CSV file. Only the following formats are supported by the USB memory device: FAT12, FAT16, FAT32. -
Page 25: Quick Reports
9.9 Quick reports The measurement results can be saved in the internal memory by clicking on the "Quick report" icon on the home screen. Each "click" generates a separate report which is stored in the Quick report memory - see also chapter 9.7.2. Regardless of the quick reports, the system also stores the complete measurement data - see chapter 9.7.1. -
Page 26: Measurement Options
9.11.2 Measurement options In this level the measurement options of the OPCom Particle Monitor can be set. NOTE Inaccurate results Erroneous measurements The measured values from the first few minutes should not be taken into account as the particle monitor is initializing and the hydraulic circuit has to stabilize (air bubbles, flushing, etc.). -
Page 27: Filter Element Status
9.12 Filter element status When the filter element is clogged, the color of the icon changes from green to red. By clicking on this symbol, the operator can view the list of possible filter elements. The currently installed element is highlighted in blue - see Fig. 24. After installing another type of element, the correct code must be selected from the given list. -
Page 28: Operation
10. Operation CAUTION Exposure to spilled oil Injury / risk of slipping › If oil leaks, the oil-covered area must be shut of immediately and covered with an oil binding medium (risk of slipping). Static charge Sparking › There is a risk of static charge when using poorly conducting hydraulic or lubricating oils. In this case, please consult the manufacturer. -
Page 29: Filtering Of Hydraulic Fluids When Refilling
10.1 Filtering of hydraulic fluids when refilling 1. Connect the filter unit to a power source. 2. Insert the suction lance / suction pipe into the oil barrel. 3. Place the discharge pipe in a container (e.g. hydraulic tank). NOTE Incorrect insertion of the discharge pipe ›... -
Page 30: Filtering Of Liquids In The Bypass Flow
10.2 Filtering of liquids in the bypass flow 1. Connect the filter unit to a power source. 2. Insert the suction lance / suction pipe into the tank of the machine or system (e.g. hydraulic tank). 3. Place the discharge pipe into the machine or system container (e.g. hydraulic tank). NOTE ›... -
Page 31: Pumping Of Hydraulic Fluids (E.g. Waste Oil, Filter Is Bypassed)
10.3 Pumping of hydraulic fluids (e.g. waste oil, filter is bypassed) 1. Connect the filter unit to a power source. 2. Insert the suction lance / suction pipe into the tank of the machine or system (e.g. hydraulic tank). 3. Place the discharge pipe into the container (e.g. empty oil barrel). 4. -
Page 32: Monitoring The Oil Cleanliness When Filling Machines And Systems
10.4 Monitoring the oil cleanliness when filling machines and systems 1. Connect the filter unit to a power source. 2. Insert the suction lance / suction pipe into the tank of the machine or system (e.g. hydraulic tank). 3. Place the discharge pipe into the machine or system container (e.g. hydraulic tank). NOTE ›... -
Page 33: Monitoring The Oil Cleanliness When Cleaning Machines And Systems In The Bypass Flow
10.5 Monitoring the oil cleanliness when cleaning machines and systems in the bypass flow 1. Connect the filter unit to a power source. 2. Insert the suction lance / suction pipe into the oil barrel (e.g. fresh oil). 3. Place the discharge pipe into the machine or system container (e.g. hydraulic tank). NOTE ›... -
Page 34: Repair And Maintenance
11. Repair and maintenance DANGER Danger to life Risk of electric shock › During repair work, turn off the unit and pull the mains plug. CAUTION Hydraulic oil spills Environmental hazard / risk of slipping › Before maintenance and repair work, completely drain the unit. ›... -
Page 35: Removing The Filter Element
11.3 Removing filter element Turn the housing cover (1) counterclockwise. Carefully remove the cover (1) with the filter element (2) from the filter tube. (The filter element is attached to the cover. Let the draining oil drip off into the housing.) Fig. -
Page 36: Installing The Filter Element
11.3.3 Installing the filter element When changing the filter element, always replace the O-ring in the cover (supplied with the filter element) (O-ring Order No. N007.1175, included with replacement filter elements). Carefully insert the cover (1) with the filter element (2) into the filter tube. -
Page 37: Checking / Cleaning Opcom Protective Filters
11.5 Checking / cleaning OPCom protective filters 1. Provide a drip tray for residual oil and the contaminated filter element. 2. Unscrew both filters (1), (2) 3. Clean filters using cleaning agent and compressed air. If necessary install new filters (order no. 15077600) 4. -
Page 38: Decommissioning
12.Decommissioning The filter unit UMPC2 045 is a component which does not have to be taken out of service. Therefore, the chapter in this manual does not contain any information. Page 38 www.argo-hytos.com Subject to change · Filter and recirculating pump unit UMPC2 045 · 0322 · EN... -
Page 39: Disassembly
13. Disassembly This chapter does not contain any information for your device. Page 39 www.argo-hytos.com Subject to change · Filter and recirculating pump unit UMPC2 045 · 0322 · EN... -
Page 40: Disposal
14. Disposal 14.1 Environmental protection Careless disposal of the filter unit UMPC2 045 and the pressurized fluid can lead to environmental pollution. Therefore, dispose of the filter unit and the pressure fluid according to the national regulations of your country. Dispose of pressure fluid residues according to the relevant safety data sheets for these pressure fluids. -
Page 41: Extension And Conversion
15. Extension and conversion Do not modify the UMPC2 045 filter unit. NOTE The warranty of ARGO-HYTOS applies to the delivered configuration and extensions, which were taken into account during configuration. The warranty expires after a conversion or extension that goes beyond the conversions or extensions described here. -
Page 42: Troubleshooting
16. Troubleshooting 16.1 Basic procedure › You should also be systematic and targeted under time pressure. Random, unsupervised dismantling and adjustment of setting values can lead to the fact, that the original cause of the fault cannot be detected anymore. ›... - Page 43 Error Reason Measure › › E-motor can not be E-cable or plug defective Have the cables disconnected by qualified personnel switched on during › › Missing mains voltage Establish power supply / activate electrical fuse commissioning › › Motor defective Replace motor (repair at manufacturer) ›...
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Page 44: Technical Specifications
17. Technical specifications 17.1 Dimension drawing Fig. 39: Dimension drawing Page 44 www.argo-hytos.com Subject to change · Filter and recirculating pump unit UMPC2 045 · 0322 · EN... -
Page 45: Technical Data
17.2 Technical data Nominal flow l/min for versions with fixed flow l/min 20-70 for versions with variable flow Pressure relief valve 6 ± 0.5 Pressure holding valve 2.5 ± 0.5 Max. operating pressure V7.1560-103 ß3(c) ≥ 200 Filter element V7.1560-03 ß5(c) ≥ 200 V7.1560-06 ß10(c) ≥... -
Page 46: Operating Conditions
17.3 Operating conditions CAUTION Risk of burns Contact temperatures according to DIN EN563 (3) and DIN EN13202 (4) may be exceeded during operation. › Allow the filter unit to cool down before touching it. NOTE Variable viscose behavior › Viscosities of a medium are always temperature-dependent. Viscosity range, /s (flow 20 l/min / 5.3 gpm) 15 - 1100... -
Page 47: Appendix
18. Appendix 18.1 Declaration of conformity EC Declaration of Conformity We, the company, ARGO-HYTOS Polska sp. z o.o. Władysława Grabskiego 27 32-640 Zator, Poland, declare on our sole responsibility that the products in the model series Mobile filter unit UMPC2 045 to which this declaration pertains are in conformity with the following directives: Directive 2006/42/EC (Machinery Directive) Directive 2014/30/UE (EMC Directive) -
Page 48: Spare Parts
18.2 Spare parts 1. Equipment rack 2. Cover complete 6. Fixture 3. O-ring 7. Flat headed screw ISO 7380 8. Motor 4. Housing 9. Wheel RAM 250-88 5.Hose 10. Hubcap Fig. 42: Spare parts drawing 1 11. Filter element 15. Screwing 12. - Page 49 24. Switching valve 23. Return hose 24.1 Locking ring complete (hose, clamp, pipe) 20. Ball valve 21. Power supply complete not shown 22. Suction hose complete (hose, clamp, pipe) Fig. 44: Spare parts drawing 3 Fig.45: Spare parts drawing 4 25.
- Page 50 Designation Pieces Order No. Comment Equipment rack UMPC2 0001 Cover complete UMPC2 0009 O-ring N007.1455 Housing FNA 045.0103 Hose 17505401 Fixture UM 045.0758 Flat headed screw ISO 7380 13674300 Motor 33592200 1x230 VAC 42437900 3x400 VAC Wheel RAM 250-88 UM 045.0710 Hubcap UM 045.0711 Hose...
- Page 51 www.argo-hytos.com International ARGO-HYTOS worldwide Benelux ARGO-HYTOS B.V. info.benelux@argo-hytos.com Brazil ARGO-HYTOS Fluid Power Systems Ltda. info.br@argo-hytos.com China ARGO-HYTOS Fluid Power Systems info.cn@argo-hytos.com Czech Republic ARGO-HYTOS s.r.o info.cz@argo-hytos.com ARGO-HYTOS Protech s.r.o info.protech@argo-hytos.com France ARGO-HYTOS SAS info.fr@argo-hytos.com Germany ARGO-HYTOS GMBH info.de@argo-hytos.com Great Britain ARGO-HYTOS Ltd.
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