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Baumalight TRL630Y Operator's Manual

Tracked mini skidsteer
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TRL620Y And TRL630Y Tracked Mini Skidsteer
OPERATOR'S MANUAL
Issue Date: February 2025

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Summary of Contents for Baumalight TRL630Y

  • Page 1 TRL620Y And TRL630Y Tracked Mini Skidsteer OPERATOR’S MANUAL Issue Date: February 2025...
  • Page 2 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside.
  • Page 3 Following is a list of videos and documents available on Baumalights website and also on YouTube to help and enhance maintaining the skidsteer. The list below was current at the time this manual was issued. Additional content may be available. Activity ID Number Activity Name Description...
  • Page 4 Activity ID Number Activity Name Description Item Available Troubleshooting Flickering Lofa Panel. Video Panel Lights. Boom Valve. Adjust Pressure Relief. Video Informational Testing Breakout Force And Tipping Video Process. Point Testing Process. Install D006744 Spring To Valve Repair. Video Center Kit For Aux Lever. Drive Pump Seal.
  • Page 5 Activity ID Number Activity Name Description Item Available Trouble Shooting Engine First Thing To Check Document Cooler Changing Bolts On Aux Replacing Bolts On Auxiliary Document Pump Pump How To Adjust Self-Leveling Self-Leveling Valve Video Valve Spool Valve Parts For Valve Repair Document D003723...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 1 INTRODUCTION ..........................9 1.1 Overview ............................9 1.2 Intended Use And Foreseeable Misuse ..................9 1.3 Components ..........................10 1.4 Serial Number Plate ........................10 1.5 Operator Orientation .........................11 1.6 OEM Engine ..........................11 2 SAFETY .............................. 12 2.1 Safety Alert Symbol And Safety Words ..................
  • Page 7 Auxiliary Hydraulic Control ..................... 29 Engine Preheat .......................... 29 4.5 Start And Stop Engine ......................29 Start Engine - Above 40° F (4° C) .................... 29 Start Engine - Below 40° F (4° C) ..................... 30 Stop Engine ..........................30 4.6 Attachments ..........................
  • Page 8 5.9 As Required ..........................48 Check Battery ..........................48 Check And Adjust Auxiliary Hydraulic Pressure ..............49 6 TROUBLESHOOTING ........................51 7 STORAGE ............................54 7.1 Storing ............................54 7.2 Remove From Storage ......................54 BAUMALIGHT MINI SKIDSTEER WARRANTY ................55...

  • Page 9: Introduction

    Operator’s Manual. The skidsteer is not designed for use in hazardous This manual covers the TRL620Y and TRL630Y atmospheres where there is a risk of fire or Baumalight Tracked Mini Skidsteer.. Use the explosion due to flammable gases or vapors. Use Table of Contents as a guide to locate required in hazardous, explosive atmospheres is prohibited.

  • Page 10: Components

    1.3 Components 1.4 Serial Number Plate Record serial number and dates in spaces below. Serial Number:____________________________ Date Of Purchase:_________________________ Operators Station Diesel Fuel Tank Lift Arm Engine Air Filter Attachment Tilt Cylinder Hydraulic Cooler Vent Screen Hydraulic Fluid Tank Instrument Panel Lift Arm Lock Engine Radiator Intake...

  • Page 11: Operator Orientation

    1.5 Operator Orientation 1.6 OEM Engine Detailed engine information and warranty can be found in the Yanmar engine manual provided with the skidsteer. The basic engine warranty is as follows: • Engine is covered for 2 years from date of original purchase, or 2000 hours, whichever occurs first.

  • Page 12: Safety

    2 SAFETY 2.1 Safety Alert Symbol And Safety 2.2 Operational Hazards Words You must read, understand and follow the WARNING instructions given operating unit manufacturers, as well as the instructions in this Prevent death or serious injury. manual. Read and understand this manual before The safety information in this manual is denoted operating the skidsteer.

  • Page 13: Electric Lines And Underground Utilities

    Do not return to job site or allow anyone into • If you do not understand any part of this manual, area until utility company informs that it is safe contact Baumalight at 866-820-5603. to do so.

  • Page 14: Prepare For Emergencies

    Skidsteer and/or attachment contacting a gas line can result in an explosion. Replacement safety signs are available from your If you suspect a gas line has been damaged: Baumalight dealer. Immediately shut off engine. • Do Not Allow Riders Remove any ignition sources.

  • Page 15: Raised Attachment

    Avoid High Pressure Fluids Raised Attachment WARNING WARNING Pressurized fluids can penetrate the Crushing hazard. skin. Raised unsupported lift arms can fall, Hydraulic hoses can fail from age, resulting in death or serious injury. damage and exposure. Never enter the area under raised lift Use body and face protection while arms.

  • Page 16: Maintenance Hazards

    Turn engine off and remove key. • Do not make unauthorized modifications. Contact Place “Do Not Operate” tag on • your Baumalight dealer before you weld, cut/drill control panel. holes, or make any other modifications. Always use Baumalight replacement parts. WARNING Burn hazard.

  • Page 17: Safety Signs

    3 SAFETY SIGNS The two and four panel safety decals are pictorial and have a yellow background. The panel with a triangle indicates the potential hazard. The panel without a triangle indicates how to avoid the hazard. If any of the decals are missing, are damaged, or if you do not understand the decal, please contact your dealer.
  • Page 18 A. D005039 ^ WARNING - Pinch point / crush D. D005030 ^ WARNING - Pressurized fluid hazard. Do not reach into machine. Keep away hazard. Keep away from machine. from machine. D005030 D005039 E. D005029 ^ WARNING - Read and understand safety signs on the machine and operating B.
  • Page 19 F. D005031 ^ WARNING - Wear personal H. D005942 ^ WARNING - Do not drive or reverse protective equipment appropriate for the job. at high speeds with a raised boom, make sure to lower the boom when picking up speed. D005031 D005942 G.

  • Page 20: Operation

    4 OPERATION 4.1 Preparation For Use 4.2 Utility Locating Electrical Line Operator must be properly trained and understand operator’s manual before using equipment. Do not Have underground utilities located before beginning allow untrained or unqualified people to operate work. In the US or Canada, call 811 (US) or 888- this equipment.

  • Page 21: Gas Line

    Do not return to area until given permission by correctly. If drive and boom functions are • emergency personnel and utility company. not disabled, switch engine off and contact a Baumalight dealer. Do not operate skidsteer if operator on board switch is not functioning correctly.

  • Page 22: Fill Fuel Tank

    Fill Fuel Tank Check fuel level in upper level sight glass (A) and lower level sight glass (B). Skidsteer must be parked on a level surface, Clean area around fuel tank filler neck. lift arms fully lowered, engine stopped and key removed.
  • Page 23 Replace filler cap and dipstick. The OEM engine manufacturer specifies the oil Install engine side panel. be API service categories CD, CF, CF-4, CI-4 or higher. Change the type of engine oil according to Close hydraulic cooler and tighten knobs (A). the ambient temperature.

  • Page 24: Check Hydraulic Fluid Level

    Check Hydraulic Fluid Level Check Engine Coolant Level Check hydraulic fluid level before the engine is first Skidsteer must be parked on a level surface, started and every 10 hours. AW32 is recommended lift arms fully lowered, engine stopped and key for general conditions and climates.
  • Page 25 Add a premixed coolant or a 50/50 mix of water and anti-freeze to proper level. Install tank and cap. Close hydraulic cooler.

  • Page 26: Machine Controls

    Hydraulic Fluid Pressure Lights Hour Meter Park Brake On/Off Engine Tachometer Engine Throttle Engine Control Panel Boom Joystick Lights Auxiliary Hydraulic Control Park Brake On/Off Drive Joystick Two-Speed Control - TRL630Y Ignition Switch Engine Throttle Boom Joystick Auxiliary Hydraulic Control Drive Joystick...

  • Page 27: Digital Control Panel - With Engine Off

    Note: The auto button is not functional in this Note: The auto button is not functional in this application. The rabbit/turtle buttons D and E are application. functional on the TRL630Y only. System Information - Press to view firmware Engine RPM version, serial number and events log.

  • Page 28: Drive Joystick

    Drive Joystick Boom Joystick It is recommended to make gradual sweeping Move joystick forward (A) to lower lift arms. turns. Move joystick to the right (B) to tilt attachment Push joystick forward (A) to move skidsteer forward. forward. Pull joystick rearward (C) to move skidsteer Move joystick rearward (C) to raise lift arms.

  • Page 29: Key Switch

    4.5 Start And Stop Engine Key Switch WARNING Key switch has three positions: off, run, and start. Carbon monoxide hazard. Rotate the key to the start position to start engine. Always start and operate the engine in a Release key when engine starts and it will move well-ventilated area.

  • Page 30: Start Engine - Below 40° F (4° C)

    Start Engine - Below 40° F (4° C) Allow engine to run for 5 minutes to warm up. Note: If Altitude Compensation lamp is illuminated Note: This start procedure is for skidsteers after startup, a sensor has determined that the equipped with Lofa engine control panels.

  • Page 31: Attachments

    4.6 Attachments Engage the quick attach pins (A). Verify NOTICE that pins are fully seated in the attachment only Baumalight approved receiver plate (D). If the pins do not rotate to the engaged position, the mount plate is not attachments.

  • Page 32: Connect Hydraulics

    Connect Hydraulics If attachment has a case drain hose, connect hose to case drain coupler on skidsteer. WARNING Confirm that connections are secure by pulling on the hoses. Pressurized fluids can penetrate the skin. Disconnect Attachment Hydraulic hoses can fail from age, Lower attachment to the ground damage and exposure.

  • Page 33: Transporting

    4.7 Transporting 4.8 Lift Arm Lock WARNING WARNING Prevent serious injury or death. Crushing hazard. Do not operate or drive the skidsteer on Raised unsupported lift arms can fall, roadways. resulting in death or serious injury. Never enter the area under raised lift WARNING arms.

  • Page 34: Disengage Lift Arm Lock

    4.9 First Time User Tips Install quick lock pin (A) in lower hole as shown First, operate all functions in a clear area with in Lift Arm Lock Engaged illustration. throttle at low idle to get a good feel for the controls. Move the skidsteer slowly until you have a better feel how much the unit can take.

  • Page 35: Operation

    See Slope Operation in this section. Do not make sudden changes in speed or direction. Two-Speed Operation - TRL630Y Only Avoid starting or stopping on a slope. If the On skidsteers with an analog control panel, toggle skidsteer loses traction, slowly move straight down switch on panel to select low speed or high speed.

  • Page 36: Adjust Ground Speed/Drive Power

    4.11 Adjust Ground Speed/Drive Power The ground drive hydraulic pump is factory set to deliver a equal balance between ground speed and drive power. If more speed/less power, or less speed/more power from the factory setting is desired, use the following steps to adjust pump. WARNING Prevent death or serious injury.

  • Page 37: Adjust Hydraulic Relief Valve

    4.12 Adjust Hydraulic Relief Valve Insert 5 mm hex wrench down through access If engine stalls when simultaneously pushing into hole (C) on control panel and into hex screw a pile and raising boom, relief valve may need to on boom valve. be adjusted.

  • Page 38: Service And Maintenance

    5 SERVICE AND MAINTENANCE 5.1 Safety WARNING Prevent death or serious injury. Park machine on firm, level surface. Engage park brake. Verify all controls are in neutral. Stop engine and remove key. WARNING Clean around oil dipstick (B). Prevent death or serious injury. Raised unsupported lift arms can fall, resulting in death or serious injury.

  • Page 39: Check Engine Air Filter And Precleaner

    Check Engine Air Filter And Precleaner Check Hydraulic Fluid Level Check air filter pre cleaner (A) and air filter (B) Skidsteer must be parked on a level surface, before startup and every 10 hours. Remove and park brake engaged, lift arms fully lowered, clean as needed.

  • Page 40: Check Coolant Level

    Check Coolant Level Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine stopped and key removed. Allow engine to cool to ambient temperature. Loosen knobs (A) and pivot hydraulic oil cooler upward. Engage pin to hold cooler in open position.

  • Page 41: Check Radiator Intake Screen And Radiator

    Check Radiator Intake Screen And Check Hydraulic Fluid Cooler Radiator Check hydraulic fluid cooler screen (A) for dirt and debris before startup and every 10 hours. Remove and check engine radiator intake screen (A) and radiator (B) for dirt and debris before Clean with compressed air or spray wash if startup and every 10 hours.

  • Page 42: Check Operator On Board Safety Switch

    If drive and boom functions are not disabled, switch engine off and contact a Baumalight dealer. Do not operate skidsteer if operator on board safety switch is not functioning correctly.

  • Page 43: Every 20 Hours

    5.3 Every 20 Hours 5.5 Every 100 Hours Track Tension Lubrication Check track tension every 100 hours and adjust Skidsteer must be parked on a level surface, park as needed. brake engaged, lift arms fully lowered, engine stopped and key removed. Skidsteer must be parked on a level surface, Pump grease into grease into fittings on quick park brake engaged, lift arms fully lowered,...

  • Page 44: Replace Air Filter

    Pump grease into fitting (D) to adjust track tension so dimension (B) is no more than 1 in. (25 mm). Too much tension will stretch the track. Install covers (C). Replace Air Filter Replace air filter every 100 hours if operating in dusty conditions.

  • Page 45: Every 250 Hours

    5.6 Every 250 Hours Change Engine Oil And Filter 10W-30 Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine 5W-30 stopped and key removed. 15W-40 SAE 20 Remove oil plug (A), drain engine oil and replace SAE 30 filter (B) every 250 hours.

  • Page 46: Every 500 Hours

    5.7 Every 500 Hours Replace Fuel Filter Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine stopped and key removed. Loosen knobs and remove cover (A). Fuel filter (B) is located behind panel. Replace filter every 500 hours.

  • Page 47: Every 1000 Hours

    5.8 Every 1000 Hours Remove cover, remove and replace hydraulic Change Hydraulic Fluid And Filter filter (B). Change hydraulic fluid and replace filter every 1000 hours. Change fluid and replace filter every 500 hours if operating in extreme conditions. NOTICE Dispose of waste properly.

  • Page 48: As Required

    5.9 As Required Check Battery Check battery as needed. Keep battery clean and terminals free of corrosion. WARNING Batteries, battery posts, battery terminals, and related accessories can expose you to chemicals including lead and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 49: Check And Adjust Auxiliary Hydraulic Pressure

    Check And Adjust Auxiliary Hydraulic Remove access cover on rear of engine compartment and loosen jam nut (B) on boom Pressure valve with 17 mm wrench. Stand on operators platform and start engine. Allow hydraulic fluid to warm up. Increase engine RPM to operating speed. Move joystick to rollback position and observe auxiliary hydraulic pressure on instrument panel gauge.
  • Page 50 Hold locknut (B) with wrench and rotate hex adjustment screw 1/4 turn counter clockwise. Tighten locknut (B), install access cover, close oil cooler, start engine and test operation. Repeat step 9 again if needed. Test operation. If pressure is still low, contact your Baumalight dealer.

  • Page 51: Troubleshooting

    Hydraulic filter clogged. Replace filter. function on attachment. Engine throttle set too low. Increase engine speed. Hydraulic relief valve set Contact your Baumalight dealer for too low. assistance. Can not connect hydraulic Hydraulic pressure lock. Stop engine and push joystick forward couplers.
  • Page 52 PROBLEM CHECK SOLUTION Engine cranks over but does Auxiliary hydraulic control Turn auxiliary control off. not start. turned on. Battery discharged. Charge and load test battery. Replace battery if necessary. Too cold. Solenoid failure. Test solenoid. Replace solenoid if necessary. Damaged or faulty wiring.
  • Page 53 PROBLEM CHECK SOLUTION Boom will not raise. Operator platform not Operator must be standing on operator engaged. platform. Check operator platform to verify switch is engaging. Park brake engaged. Disengage park brake. Fuse blown. Check fuse on circuit from Lofa panel. Replace fuse in harness located behind the Lofa instrument panel in the engine compartment.

  • Page 54: Storage

    7 STORAGE 7.1 Storing 7.2 Remove From Storage 1. Store skidsteer in a dry place. 1. Review Operator’s Manual. 2. Clean skidsteer thoroughly. Dirt will draw 2. If parts have been replaced, verify they operate moisture and cause rust. properly. 3.

  • Page 55: Baumalight Mini Skidsteer Warranty

    The manufacturer is under no circumstances liable for attachment damage of any kind. The manufacturer is not liable for the maintenance of the product. Baumalight will not cover time to diagnose and repair compatibility issues between skidsteer and attachment.
  • Page 56 For parts, specifications and the latest machine information please visit our website. www.baumalight.com MTB MFG INC. CORPORATE HEADQUARTERS 4575 Powell Rd., Wallenstein, Ontario Canada N0B 2S0 Phone - 519.698.9864 www.baumalight.com...

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