Baumalight TRL620Y Operator's Manual
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Baumalight TRL620Y Operator's Manual

Tracked mini skidsteer
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TRL620Y Tracked Mini Skidsteer
OPERATOR'S MANUAL
Issue Date: July 2022

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Summary of Contents for Baumalight TRL620Y

  • Page 1 TRL620Y Tracked Mini Skidsteer OPERATOR’S MANUAL Issue Date: July 2022...
  • Page 2 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1 INTRODUCTION ..........................1 1.1 Overview ............................1 1.2 Intended Use And Foreseeable Misuse ..................1 1.3 Components ..........................2 1.4 Serial Number Plate ........................2 1.5 Operator Orientation ........................3 1.6 OEM Engine ..........................3 2 SAFETY ..............................4 2.1 Safety Alert Symbol And Safety Words ..................
  • Page 4 5.9 As Required ..........................36 Check Battery ..........................36 Check And Adjust Auxiliary Hydraulic Pressure ..............37 6 TROUBLESHOOTING ........................39 7 STORAGE ............................42 7.1 Storing ............................42 7.2 Remove From Storage ......................42 BAUMALIGHT MINI SKIDSTEER WARRANTY ................43...

  • Page 5: Introduction

    The skidsteer is not designed for use in hazardous This manual covers the Baumalight Tracked Mini atmospheres where there is a risk of fire or Skidsteer TRL620Y. Use the Table of Contents as explosion due to flammable gases or vapors. Use a guide to locate required information.

  • Page 6: Components

    1.3 Components 1.4 Serial Number Plate Record serial number and dates in spaces below. Serial Number:____________________________ Date Of Purchase:_________________________ Operators Station Diesel Fuel Tank Lift Arm Engine Air Filter Attachment Tilt Cylinder Hydraulic Cooler Vent Screen Hydraulic Fluid Tank Instrument Panel Lift Arm Lock Engine Radiator Intake...

  • Page 7: Operator Orientation

    1.5 Operator Orientation 1.6 OEM Engine Detailed engine information and warranty can be found in the Yanmar engine manual provided with the skidsteer. The basic engine warranty is as follows: • Engine is covered for 2 years from date of original purchase, or 2000 hours, whichever occurs first.

  • Page 8: Safety

    2 SAFETY 2.1 Safety Alert Symbol And Safety 2.2 Operational Hazards Words You must read, understand and follow the WARNING instructions given operating unit manufacturers, as well as the instructions in this Prevent death or serious injury. manual. Read and understand this manual before The safety information in this manual is denoted operating the skidsteer.
  • Page 9 Do not return to job site or allow anyone into • If you do not understand any part of this manual, area until utility company informs that it is safe contact Baumalight at 866-820-5603. to do so.
  • Page 10 Skidsteer and/or attachment contacting a gas line can result in an explosion. Replacement safety signs are available from your If you suspect a gas line has been damaged: Baumalight dealer. Immediately shut off engine. • Do Not Allow Riders Remove any ignition sources.
  • Page 11 Avoid High Pressure Fluids Raised Attachment WARNING WARNING Pressurized fluids can penetrate the Crushing hazard. skin. Raised unsupported lift arms can fall, Hydraulic hoses can fail from age, resulting in death or serious injury. damage and exposure. Never enter the area under raised lift Use body and face protection while arms.

  • Page 12: Maintenance Hazards

    Turn engine off and remove key. • Do not make unauthorized modifications. Contact Place “Do Not Operate” tag on • your Baumalight dealer before you weld, cut/drill control panel. holes, or make any other modifications. Always use Baumalight replacement parts. WARNING Burn hazard.

  • Page 13: Safety Signs

    3 SAFETY SIGNS The two and four panel safety decals are pictorial and have a yellow background. The panel with a triangle indicates the potential hazard. The panel without a triangle indicates how to avoid the hazard. If any of the decals are missing, are damaged, or if you do not understand the decal, please contact your dealer.
  • Page 14 A. D005039 ^ WARNING - Pinch point / crush D. D005030 ^ WARNING - Pressurized fluid hazard. Do not reach into machine. Keep away hazard. Keep away from machine. from machine. D005030 D005039 E. D005029 ^ WARNING - Read and understand safety signs on the machine and operating B.
  • Page 15 F. D005031 ^ WARNING - Wear personal H. D005942 ^ WARNING - Do not drive or reverse protective equipment appropriate for the job. at high speeds with a raised boom, make sure to lower the boom when picking up speed. D005031 D005942 G.

  • Page 16: Operation

    4 OPERATION 4.1 Preparation For Use 4.2 Utility Locating Electrical Line Operator must be properly trained and understand operator’s manual before using equipment. Do not Have underground utilities located before beginning allow untrained or unqualified people to operate work. In the US or Canada, call 811 (US) or 888- this equipment.

  • Page 17: Before Operation

    Do not return to area until given permission by correctly. If drive and boom functions are • emergency personnel and utility company. not disabled, switch engine off and contact a Baumalight dealer. Do not operate skidsteer if operator on board switch is not functioning correctly.

  • Page 18: Fill Fuel Tank

    Fill Fuel Tank Check fuel level in upper level sight glass (A) and lower level sight glass (B). Skidsteer must be parked on a level surface, Clean area around fuel tank filler neck. lift arms fully lowered, engine stopped and key removed.

  • Page 19: Check Engine Oil Level

    Check Engine Oil Level Skidsteer must be parked on a level surface, lift arms fully lowered, engine stopped and key removed. Remove second engine side panel from the front on left side of skidsteer. Clean around oil dipstick (A). The OEM engine manufacturer specifies the oil be API service categories CD, CF, CF-4, CI-4 or higher.

  • Page 20: Check Hydraulic Fluid Level

    Check Hydraulic Fluid Level Slowly pour oil into the valve cover to raise oil level to the F (full) mark. Check hydraulic fluid level before the engine is first started and every 10 hours. AW32 is recommended NOTICE for general conditions and climates. MV22 is Prevent engine damage.
  • Page 21 Check Engine Coolant Level Skidsteer must be parked on a level surface, lift arms fully lowered, engine stopped and key removed. Loosen knobs (A) and tilt hydraulic cooler up. Engage pin to hold cooler in open position. Add a premixed coolant or a 50/50 mix of water and anti-freeze to proper level.

  • Page 22: Machine Controls

    4.4 Machine Controls Drive Joystick Push joystick forward (A) to move skidsteer forward. Pull joystick rearward (C) to move skidsteer rearward. For gradual turns, push joystick forward or pull rearward, then move left or right. Skidsteer will slowly turn left or right. For tight turns, move joystick from center position to right (B) or left (D).

  • Page 23: Boom Joystick

    Boom Joystick Key Switch Move joystick forward (A) to lower lift arms. Key switch has three positions: off, run, and start. Move joystick to the right (B) to tilt attachment Rotate the key to the start position to start engine. forward.

  • Page 24: Start And Stop Engine

    4.5 Start And Stop Engine Refer to OEM engine manual for detailed Turn and hold ignition switch in the start position to begin cranking engine over. Never hold instructions. ignition switch in the start position for longer than 8-10 seconds. Engine should begin to run WARNING after about 3 seconds.

  • Page 25: Attachments

    4.6 Attachments Engage the quick attach pins (A). Verify NOTICE that pins are fully seated in the attachment only Baumalight approved receiver plate (D). If the pins do not rotate to the engaged position, the mount plate is not attachments.

  • Page 26: Connect Hydraulics

    Connect Hydraulics If attachment has a case drain hose, connect hose to case drain coupler on skidsteer. WARNING Confirm that connections are secure by pulling on the hoses. Pressurized fluids can penetrate the skin. Disconnect Attachment Hydraulic hoses can fail from age, Lower attachment to the ground damage and exposure.

  • Page 27: Transporting

    4.7 Transporting 4.8 Lift Arm Lock WARNING WARNING Prevent serious injury or death. Crushing hazard. Do not operate or drive the skidsteer on Raised unsupported lift arms can fall, roadways. resulting in death or serious injury. Never enter the area under raised lift WARNING arms.

  • Page 28: Disengage Lift Arm Lock

    4.9 First Time User Tips Install quick lock pin (A) in lower hole as shown First, operate all functions in a clear area with in Lift Arm Lock Engaged illustration. throttle at low idle to get a good feel for the controls. Move the skidsteer slowly until you have a better feel how much the unit can take.

  • Page 29: Operation

    4.10 Operation When operation is completed, lower lift arms to Slope Operation place attachment on the ground. Operate up and down slopes with the heavy end Move throttle to low idle position. of the skidsteer uphill. Some attachments, no attachment or an empty bucket will make the rear Engage park brake.

  • Page 30: Adjust Ground Speed/Drive Power

    4.11 Adjust Ground Speed/Drive Power The ground drive hydraulic pump is factory set to deliver a equal balance between ground speed and drive power. If more speed/less power, or less speed/more power from the factory setting is desired, use the following steps to adjust pump. WARNING Prevent death or serious injury.

  • Page 31: Service And Maintenance

    5 SERVICE AND MAINTENANCE 5.1 Safety WARNING Prevent death or serious injury. Park machine on firm, level surface. Engage park brake. Verify all controls are in neutral. Stop engine and remove key. WARNING Clean around oil dipstick (B). Prevent death or serious injury. Raised unsupported lift arms can fall, resulting in death or serious injury.

  • Page 32: Check Engine Air Filter And Precleaner

    Check Engine Air Filter And Precleaner Check Hydraulic Fluid Level Check air filter pre cleaner (A) and air filter (B) Skidsteer must be parked on a level surface, before startup and every 10 hours. Remove and park brake engaged, lift arms fully lowered, clean as needed.

  • Page 33: Check Coolant Level

    Check Coolant Level Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine stopped and key removed. Allow engine to cool to ambient temperature. Loosen knobs (A) and pivot hydraulic oil cooler upward. Engage pin to hold cooler in open position.

  • Page 34: Check Radiator Intake Screen And Radiator

    Check Radiator Intake Screen And Check Hydraulic Fluid Cooler Radiator Check hydraulic fluid cooler screen (A) for dirt and debris before startup and every 10 hours. Remove and check engine radiator intake screen (A) and radiator (B) for dirt and debris before Clean with compressed air or spray wash if startup and every 10 hours.

  • Page 35: Check Operator On Board Safety Switch

    250 hours. See Every 250 Hours for functions are not disabled, switch engine procedure. off and contact a Baumalight dealer. Do not operate skidsteer if operator on board safety Check and adjust engine cooling fan belt after switch is not functioning correctly.

  • Page 36: Every 100 Hours

    5.5 Every 100 Hours Track Tension Pump grease into fitting (D) to adjust track tension so dimension (B) is no more than 1 Check track tension every 100 hours and adjust in. (25 mm). Too much tension will stretch the as needed.

  • Page 37: Every 250 Hours

    5.6 Every 250 Hours Change Engine Oil And Filter 10W-30 Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine 5W-30 stopped and key removed. 15W-40 SAE 20 Remove oil plug (A), drain engine oil and replace SAE 30 filter (B) every 250 hours.

  • Page 38: Every 500 Hours

    5.7 Every 500 Hours Replace Fuel Filter Skidsteer must be parked on a level surface, park brake engaged, lift arms fully lowered, engine stopped and key removed. Loosen knobs and remove cover (A). Fuel filter (B) is located behind panel. Replace filter every 500 hours.

  • Page 39: Every 1000 Hours

    5.8 Every 1000 Hours Remove cover, remove and replace hydraulic Change Hydraulic Fluid And Filter filter (B). Change hydraulic fluid and replace filter every 1000 hours. Change fluid and replace filter every 500 hours if operating in extreme conditions. NOTICE Dispose of waste properly.

  • Page 40: As Required

    5.9 As Required Check Battery Check battery as needed. Keep battery clean and terminals free of corrosion. WARNING Batteries, battery posts, battery terminals, and related accessories can expose you to chemicals including lead and lead compounds, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 41: Check And Adjust Auxiliary Hydraulic Pressure

    Check And Adjust Auxiliary Hydraulic Loosen jam nut (B) on boom valve with 17 mm wrench. Pressure Stand on operators platform and start engine. Allow hydraulic fluid to warm up. Increase engine RPM to operating speed. Move joystick to rollback position and observe auxiliary hydraulic pressure on instrument panel gauge.
  • Page 42 1/4 turn clockwise to increase auxiliary pressure. Tighten locknut, start engine and move joystick to rollback position to test operation. Repeat step 9 again if needed. Test operation. If pressure is still low, contact your Baumalight dealer.

  • Page 43: Troubleshooting

    Hydraulic filter clogged. Replace filter. function on attachment. Engine throttle set too low. Increase engine speed. Hydraulic relief valve set Contact your Baumalight dealer for too low. assistance. Can not connect hydraulic Hydraulic pressure lock. Stop engine and push joystick forward couplers.
  • Page 44 PROBLEM CHECK SOLUTION Engine cranks over but does Auxiliary hydraulic control Turn auxiliary control off. not start. turned on. Battery discharged. Charge and load test battery. Replace battery if necessary. Too cold. Solenoid failure. Test solenoid. Replace solenoid if necessary. Damaged or faulty wiring.
  • Page 45 PROBLEM CHECK SOLUTION Boom will not raise. Operator platform not Operator must be standing on operator engaged. platform. Check operator platform to verify switch is engaging. Park brake engaged. Disengage park brake. Fuse blown. Check fuse on circuit from Lofa panel. Replace fuse in harness located behind the Lofa instrument panel in the engine compartment.

  • Page 46: Storage

    7 STORAGE 7.1 Storing 7.2 Remove From Storage 1. Store skidsteer in a dry place. 1. Review Operator’s Manual. 2. Clean skidsteer thoroughly. Dirt will draw 2. If parts have been replaced, verify they operate moisture and cause rust. properly. 3.

  • Page 47: Baumalight Mini Skidsteer Warranty

    0.60 per km in Canada (0.50 in US) up to 100 km driven per trip during the warranty period. Replacement of individual parts vs. assemblies are at the discretion of the manufacturer. Baumalight products when purchased new are automatically registered for warranty on the date of purchase.
  • Page 48 For parts, specifications and the latest machine information please visit our website. www.baumalight.com MTB MFG INC. CORPORATE HEADQUARTERS 4575 Powell Rd., Wallenstein, Ontario Canada N0B 2S0 Phone - 519.698.9864 Toll Free - 866.820.5603 Fax - 519.698.1087 www.baumalight.com...

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