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HAEGER 824 OneTouch-3 Operating Instructions Manual

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824 OneTouch-3
Introduction
This section provides you, the operator, with all
the information that you need to operate the
Haeger 824 OneTouch-3 safely and
productively.
Make sure that you read and understand all of
the descriptions, instructions and notes
contained in this section. Heed all of the
Warnings and Cautions in this manual.
Your safety and productivity depend on it.
!
Caution
Read and understand all Warnings and
Cautions in this manual and follow the
instructions for testing the Safety System in
the Safety System section before
attempting to operate this machine.
Operating Instructions
!
This symbol, appearing throughout
this manual, means: Attention! Be
Alert! Your safety is involved.
!
Warning!
NEVER wear anything metallic
that may come into contact with
the Upper Tool, Lower Tool or
workpiece (watches, rings,
bracelets, etc.).
!
Warning!
Never leave your foot on or
above the Down foot switch
after you have completed a
cycle of the machine. Remove
it from the Down foot switch.
Keep your feet away from the
Down foot switch until your
hands are clear of the tooling
area and you intend to lower or
raise the Upper Tool Holder or
insert hardware.
!
Warning!
NEVER operate this machine
without wearing the proper eye
protection.
Introduction
4.1

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Summary of Contents for HAEGER 824 OneTouch-3

  • Page 1 Introduction Introduction This section provides you, the operator, with all the information that you need to operate the Haeger 824 OneTouch-3 safely and productively. This symbol, appearing throughout this manual, means: Attention! Be Make sure that you read and understand all of Alert! Your safety is involved.

  • Page 2: Operating Controls

    Operating Instructions 824 OneTouch-3 Operating Controls Operating Controls Note: Except for the Down foot switch and main disconnect switch, all operating controls referred to in this section are on the Control Panel located at the front right side of the machine.
  • Page 3 Operating Instructions 824 OneTouch-3 Operating Controls Figure 4.3: Front control panel...
  • Page 4 Operating Instructions 824 OneTouch-3 Operating Controls Conductive/Non-Conductive Mode Keyed Selector Switch Caution The Conductive/Non-Conductive Keyed Selector This is a keyed Selector switch. Switch is a two-position selector switch (See It has been provided to permit Figure 4.3). It requires a key. This enables the...
  • Page 5 Operating Instructions 824 OneTouch-3 Operating Controls Non-Conductive Mode Warning! The Non-Conductive Mode is used to insert NEVER depress the Down foot fasteners into nonconducting materials such as switch a second time in Non- fiberglass, plastics, and some coated materials. Conductive Mode when your Refer to page 4.31 for Non-Conductive Mode...
  • Page 6 Operating Instructions Using InsertionLogic 824 OneTouch-3 Using the InsertionLogic Software The 824 OneTouch-3 Insertion Machine is equipped with a computer running InsertionLogic software. This computer controls most of the machine’s settings and functions and is equipped with a touchscreen. You will use the touchscreen to enter information into the computer.
  • Page 7 Operating Instructions 824 OneTouch-3 Using InsertionLogic Display Window Range Selector Keypad buttons Figure 4.6: The Keyboard screen Using the Keyboard screen You can use the Keyboard screen to set many of the values. Example: If you touch the white boxes that contain values To set a force of 4000 pounds, touch the Force box.

  • Page 8: Getting Started

    Improper Shutdown screen will appear. After pressing OK InsertionLogic will check for any data corruption and repair it. Contact Haeger for service if you receive errors after pressing OK. (See Figure 4.9) 3. Wait until the Warmup screen appears...

  • Page 9: Operations Screen

    Operating Instructions 824 OneTouch-3 Operations screen Security Level Each login account is assigned a security level by an administrator (Refer to pages 4.14 and 4.15). Note: Default logins are as follows: Figure 4.10: Login screen Security Level Name Password Administrator...
  • Page 10 Operating Instructions 824 OneTouch-3 Operations screen Note: On the Operations screen, holding down the Plus or Minus buttons for Force will result in a change to the Force value at the rate of 1,000 lbs per second. Dwell The Dwell is the length of time that the force is applied between the Upper and Lower Tools.
  • Page 11 Operating Instructions 824 OneTouch-3 Operations screen Run/Setup Mode Toggle The Run/Setup Mode toggle (See Figure 4.16), on the Operations screen controls whether the machine is running in Run or Setup mode. Run Mode is the normal operating mode for the machine, whereas Setup Mode is used for tool Figure 4.16: The Run/Setup Mode Toggle...
  • Page 12 Operating Instructions 824 OneTouch-3 Operations screen Completed Parts This counter shows the total number of workpieces completed. It increases by one each time the number of fasteners to insert reaches zero. The Completed Parts value can be changed using the +/– button or by touching the box and using the Keyboard screen.

  • Page 13: Diagnostics Screen

    Operating Instructions 824 OneTouch-3 Diagnostics screen Help Pressing the Help button in the Operations screen will bring you to the Help screen It is designed to aid in troubleshooting. Through this screen Inputs and Outputs of the Programmable Logic Controller (PLC) and critical set points and values can be checked.

  • Page 14: Administration Screen

    Operating Instructions 824 OneTouch-3 Administration screen Administrative Routines When you login with an administrative account, the Administration button will appear on the Operation screen. If you touch the Figure 4.24: The Administration button Administration button, the Administration will appear on the Operations screen when screen appears (See Figure 4.25)
  • Page 15 Operating Instructions 824 OneTouch-3 Administration screen 3. To delete an operator, select the operator and then press the Delete button. 4. When finished, touch the OK button to return to the Administration screen. Press the OK button again to return to the run screen.

  • Page 16: Network Settings Screen

    Network Settings A standard TCP/IP network configured with a workgroup name of ‘Haeger’ is setup by default. To make changes, you will need to shut down InsertionLogic (Refer to page 4.36) and Figure 4.31: Network Settings plug in a keyboard and mouse (Refer to page 7.6).
  • Page 17 Operating Instructions 824 OneTouch-3 Network Settings screen Change User, Password, or Join Domain Refer to page 5.6 to change settings related to Windows usernames, passwords, or domains. When joining a domain, watch the amount of disk space taken up by the profile. Refer to page 4.22 to obtain the remaining disk space.

  • Page 18: Options Screen

    Operating Instructions 824 OneTouch-3 Options screen Options The Options screen contains machine wide settings. Access it by selecting the Options button from the Administration screen. There are two pages. Page 1 contains new program sensitivity defaults and some operational senstivity values. New programs will...
  • Page 19 Network Path a time. It is recommended that 824 WindowTouch-3 and 824 OneTouch-3 If the Network package is purchased, you can machines use different network paths from modify the path to a network location here. This one another.
  • Page 20 Do not change these values unless instructed Pressure Sensor Value to do so by a Haeger technician. This value is the set point for the Pressure Transducer. When the pressure reaches this set point during a press the ram will return up.

  • Page 21: Maintenance

    Routine Maintenance maintenance and warmup time. Your 824 OneTouch-3 machine should have its oil, filters, and upper tool changer cleaned periodically. When the maintenance timers reach zero it is time to service the specified item.

  • Page 22: Program Setup

    Operating Instructions 824 OneTouch-3 Program Setup Programs One of the most useful features of InsertionLogic is the ability to store and retrieve programs. When you save a program, you are saving all the setup values (for instance: Force, Dwell, Up Position, TPS, Fastener Detection, Figure 4.46: Touch the Programs...
  • Page 23 Operating Instructions 824 OneTouch-3 Program Setup 8. To choose the material type, press the Change Material button. 9. To choose the fastener type, choose from the Nut, Stud, Standoff, or Other buttons. Only those fastener types will be displayed. Other contains user defined fastener types.
  • Page 24 Operating Instructions 824 OneTouch-3 Program Setup 12. You are returned to the Program Setup screen. Adjust the Force, Dwell, Up Position, and Shuttle Delay settings as necessary. Use the page tabs to see more settings. Refer to page 4.33 for more information on the additional settings.
  • Page 25 Operating Instructions 824 OneTouch-3 Program Setup Teach Program After all the stations have fasteners selected, you can setup the fastener quantities and program commencement through the Teach screen. 16. Touch the Teach button (See Figure 4.53). Here is where you enter the sequences for the machine to operate.
  • Page 26 Operating Instructions 824 OneTouch-3 Program Setup Note: Pressing Network or USB will search in the defined network path’s (or the USB thumbdrive root directory’s) ‘Images’ sub-folder. This allows image retrieval from programs that have been saved via the Save button on the Programs screen (Refer to page 4.28).
  • Page 27 Operating Instructions 824 OneTouch-3 Program Setup 23. You will first be presented with the Save screen (See Figure 4.58). If you choose Save, the program you just created or have been editing will be saved and you will be returned to the Programs screen. Save As...

  • Page 28: Program Selection

    When using the Offline Software, do not NO, respectively. attempt to retrieve programs from the Delete Programs from Storage touchscreen computer’s c:\haeger path While retrieving programs, you can choose to directly. First, save the program(s) to a delete programs from the storage location by...

  • Page 29: Running A Program

    Operating Instructions 824 OneTouch-3 Running a Program Running a Program 1. Once you have selected a program to run, the Operations screen will be displayed. To start the program, press the Auto Run Start button. (See Figure 4.61) Figure 4.61: Auto Run Start button 2.

  • Page 30: Conductive Mode Setup Procedure

    Operating Instructions 824 OneTouch-3 Conductive Mode Setup Procedure Conductive Mode Setup Procedure Note: This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, read the beginning of this section of the manual again.

  • Page 31: Non-Conductive Mode Setup Procedure

    Operating Instructions 824 OneTouch-3 Non-Conductive Mode Setup Procedure Non-Conductive Mode Setup Procedure Note: This procedure assumes that you are thoroughly familiar with this machine’s controls as described in the first part of this section. If you are not familiar with these controls, read the beginning of this section of the manual again.

  • Page 32: Tps Setup

    Operating Instructions 824 OneTouch-3 TPS Setup TPS Setup Procedure Note: This procedure is meant to be performed after loading a program and after the Conductive/Non-Conductive Mode Setup Procedure (Refer to page Figure 4.65: TPS 4.30). 1. Turn the TPS on by touching the TPS ON button on the Operations screen.
  • Page 33 Operating Instructions 824 OneTouch-3 Program Setup - Page 2 Additional Settings for Program Setup This section will look more in depth into the settings available on Program Setup Page 2. Refer to page 4.22 for setting up a program. TPS +/- This value specifies the sensitivity range for the Tooling Protection System.
  • Page 34 Operating Instructions Program Setup - Page 3 824 OneTouch-3 Program Setup - Page 3 The following values are Manual Settings which serve as references for operators to setup machine hardware. When loading a program, the operator can reference these values and manually adjust the machine hardware accordingly.
  • Page 35 Operating Instructions 824 OneTouch-3 Updating InsertionLogic Updating InsertionLogic 1. InsertionLogic version 9 employs an update agent that runs before InsertionLogic. To update from a floppy disk set, insert the update media while the 15 second timer is counting down. Press Update and then Figure 4.69: Update Agent...

  • Page 36: Shutdown Procedure

    Operating Instructions 824 OneTouch-3 Shutdown Procedure Shutting down the machine Note: Follow this shut down procedure whenever you turn off the machine. If you do not, InsertionLogic may not Figure 4.74: Maintenance button function properly and/or data corruption or loss may result.