For over thirty years, Haeger engineers have been designing and building flexible systems for installing practically every kind of self-clinching fastener into practically every kind of work piece - creating new technologies to help Haeger owners get just about any job done productively and profitably.
EC Declaration of Conformity Manufacturer & Address: Haeger, Inc. 811 Wakefield Drive Oakdale, California 95361 Authorized to Compile Technical File Contact: Wouter Kleizen Haeger Europe Textielstraat 18 7575 CA Oldenzaal The Netherlands We declare under our sole responsibility that the product identified as:...
Haeger systems do not produce thermal, biological, fire or radiation hazards etc. Again, Haeger machines are not intended or designed to be used in hazardous or explosive environments, exposure to outside elements of weather such as freezing, wet, extreme high temperatures or extreme dusty environments.
As a rule, the “quality” of parts and fasteners is very important to getting the most out of your Haeger Insertion Machine. The next two paragraphs are general in nature but critical to maximizing productivity, quality and profit potential.
Basic Data Sheet Your Machine Model 618MSPe Serial Number: Year Manufactured: Voltage: Amperes: Hertz (Machine): 50/60 Hertz (MAS): 50/60 Phase: 618MSPe Machine Matrix Voltage 208/220 380/480 Amperage Hertz 50 or 60 50 or 60 50 or 60 Phase Noise Measurement Summary Maximum Measured Value Emissions Noise Sensitivity In normal operation...
Application tips and particularly useful information. Stop! Contact your Haeger Representative for instructions on how to proceed. Eye protection must be worn when operating this machine Read First! Read instructions first before operating this machine. Make sure that you read and understand all of the descriptions, instructions and notes contained in this section.
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Details of Location in the Documentation All information in these instructions concerning direction and location refer to the workplace of the operator. Rear side of machine Right Left Side Front side In this manual, the use of the terms left and right refers to the machine operator’s left and right when they are standing in front of the machine, facing the work area between the Upper Tool...
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Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper Never instructions. Read and thoroughly understand this manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless Never you are a trained electrician and thoroughly understand this machine’s electrical schematic.
SECTION 2 - INSTALLATION Handling The Haeger Hardware Insertion Machine is designed to provide the operator with a comfortable working height and to allow freedom of movement when positioning work pieces in the tooling area. Because of these features, the machine is top heavy when unloading.
Recommended Safe Work Zone It is recommended that prior to delivery, the customer layout an area in their facility that allows the operator and maintenance personal, ample space to work or service the machine. The distances shown below are recommendations. It is the customer’s responsibility to adjust the “Safe Work Zone”...
3. Use the strap on the top of the machine frame and an appropriate sling for the weight of this machine and lift it until it clears the skids. The weight of the Haeger Hardware Insertion Machine and skids are as follows: Machine...
Machine Setup 1. Carefully locate the machine in the shop on a flat and preferably level hard surface such able to with withstand the weight of the machine as described it the “Basic Data” paragraph of this manual. If there is any question on the ability of the sub-surface to support the weight of the machine, check with a structural engineer.
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Machine Setup (Continued) 4. For the Model Machines with Modular Auto Feed System (MAS) installed, air must be connected to the fitting on the black hose which extends down from the bottom of the MAS. Connect an air-line that is capable of delivering of clean, dry air. For further instructions, reference the Modular Auto Feeder Operation Maintenance Manual Section of this manual.
If the voltages do not match STOP! Contact your Haeger Representative for instructions on how to proceed. 2. Ensure that the machine’s electrical power supply has been disconnected at the supply source. Turn the machine’s Main Disconnect Switch to the Off position. Using the special key, open the door of the Main Electrical Control Cabinet (see Figure 2.4).
Machine Operator Basic Controls All the operator controls are located within the HMI Touch Screen, except the foot pedal, the E-Stop button. Touch Screen Control Panel This is the primary interface to the operation control system. It is used for most of the machine’s settings and functions.
Down/Up Footswitch The Down/Up Footswitch is shielded and connected to the Haeger Hardware Insertion Machine by a heavy duty cable. It contains both the Down and Up Footswitches. When the Down Footswitch is depressed, the Upper Tool Holder moves down. If you remove your foot from the Down Footswitch, the Upper Tool Holder will stop.
Testing of the Electrical Setup The Machine Setup must be completed before testing the electrical setup. 1. Turn the machine’s Main Disconnect Switch to the On position 2. Twist the Red Mushroom Button clockwise to unlatch the off switch. 3. Using the touch screen Press the On/Off Button. The On switch in the up position will turn on the machine’s motor.
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8. If the motor turned the same direction as the arrow, install the Side Panels on the Machine Base. The machine is now ready for use. 9. If the motor did not turn in the same direction as the arrow contact your Haeger Representative for instructions.
There are continuity springs and guide pins inside the Upper Tool Holder. These items are very important part of the Haeger Safety System and must not be removed. If they are lost, do not operate the machine until they have been replaced.
The Lower Tool Holder is secured to the lower arm of the machine’s frame by a M16 X 50 SHCS (Socket Head Cap Screw). When this cap screw is loosened, the lower tool may be aligned to the upper tool. All Standard Haeger Lower Tools fit in the Lower Tool Holder without the need for any adapters.
Haeger Representative. Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations. To do this, turn it on and let it run for about ten minutes.
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Conductive Mode Setup Procedure (Continued) Experience d personnel must test the Safety System at the beginning of each work shift. See the Safety System Test in this section of this manual. Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools.
Haeger Representative. Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations. To do this, turn it on and let it run for about ten minutes.
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Non-Conductive Mode Setup Procedure (Continued) Experience d personnel must test the Safety System at the beginning of each work shift. See the Safety System Test in this section of this manual. NEVER press the Down Footswitch a second time in Non- Conductive Mode when your hands are in the tooling area.
SECTION 3 – HAEGER SAFETY SYSTEM Safety Precautions and Warnings Operate this Haeger Hardware Insertion Machine without proper instructions. Read and thoroughly understand this Never manual before attempting to operate this machine. Tamper with any part of this machine’s electrical system unless...
Safety System Description The Haeger Hardware Insertion Machine is equipped with a unique, reliable Safety System. Conductive Mode When the Safety System detects a non- conductive material between the Upper and Lower Tools, the Upper Tool’s downward motion reverses immediately and returns to its’ Up position.
How the Safety System Works In both “Conductive” and “Non-Conductive” modes, the Safety System relies on the Dual Safety Sensor inside the Cylinder Ram Adapter, and position monitoring fulfilled by the Tooling Protection System (TPS). The Upper Tool Holder Retainer Screw secures the Upper Tool Holder to the Cylinder Rod. There is a black serrated knob on this Retainer Screw.
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How the Safety System Works (Continued) Do not tamper with any part of the Safety System. The Haeger Hardware Insertion Machine will not operate properly if any part of the Safety System is removed or damaged. The heavy-duty, retractable Safety Electrical Cord is very durable, but caution should be taken when working close to the edges of deep cans.
Lockout - Tagout Lockout-Tagout (LOTO) or lock and tag is a safety procedure which is used ensure that malfunctioning machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. It requires that hazardous power sources be "isolated and rendered inoperative" before any repair procedure is started.
Fire Safety Equipment Haeger systems do not produce thermal, biological, fire or radiation hazards etc., however if in the event of a fire, having a Multi-Class rated fire extinguisher within a reasonable distance of the machine operator(s) is a sound safety practice and is recommended. Your fire extinguisher (or fire extinguishers) should be able to extinguish fires involving ordinary combustible materials, flammable/combustible liquids and energized electrical equipment.
Situations and Actions to Avoid The Haeger safety system ensures up to a certain level the discrimination between human body and part to be processed. Despite this safety system the safety of the operator still depends from operator appropriate behavior and respect of the procedure. Human behavior is still important in non-conductive mode.
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Safety Awareness & Residual Risks (Continued) Operator Safety Awareness & Residual Risks Risk of crushing: A high risk crushing hazard is created by the Upper Tool and Lower Tooling. Safety of the operator in non- conductive access operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct.
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Risk of Electrical Shock: A high risk electrical shock while working on the RIGHT HALF of the electrical cabinet. See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components. Risk of Electrical Shock: A high risk electrical shock while working here. High Voltage hazard is ALWAYS present in this location, until INCOMING (MAIN) power is shut OFF.
See the Safety System Test in this section of this manual. Depending on the ambient shop temperature, you may need to warm up your Haeger Hardware Insertion Machine before beginning any operations. To do this, turn it on and let it run for about ten minutes.
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Step 1: Safety Switch Test Procedure (Continued) 7. If the Upper Tool Holder does not move up, the Safety System has failed! Immediately turn the machine off by depressing the E-Stop button and turning the Main Disconnect Switch to the Off position. Contact your Supervisor. The machine’s Main Disconnect Switch must be locked in the Off position until repairs are begun and follow Lock-out/Tag-out procedures.
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Step 2: Conductive Mode Test Never attempt to test or demonstrate this machine’s Safety System by placing any portion of your hand or body between the Upper and Lower tools. Always use the test procedure outlined in Step 3 of this manual Never operate this machine without the proper tooling installed If no material and fasteners is used, you must use two flat anvils 1.
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Step 2: Conductive Mode Test (Continued) 9. Next, place a small non-conductive material (e.g., plastic or paper) on top of the Lower Anvil, making sure the object completely covers the top of the Anvil. Keep your hands away from the tooling area. Depress and hold the Down Footswitch. The Upper Tool Holder should move down, the Anvil will contact the non-conductive object and, without applying the pre-set force, return to the Up position.
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Step 3: Non-Conductive Mode Test 1. If you have just completed Step 2: a. The machine is On and the green light in the On Switch is still illuminated. If not, return to Step 1 Safety Sensors test procedure and restart the machine by following Instruction in Steps 1 and 2.
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Step 3: Non-Conductive Mode (Continued) 5. Carefully grasp the sides of the Upper Tool Holder and raise it until a positive stop position is reached. With a calibrated measuring instrument (Digital calipers are best), measure the vertical distance between the upper and lower Anvils. If this measurement is at least a minimum of 1/4 in.
SECTION 4 – TOUCH SCREEN OPERATION Introduction This section provides you, the operator, with all the information that you need to operate the Haeger safely and productively. Make sure that you read and understand all of the descriptions, instructions and notes contained in this section.
Administration Programs: This is where all programs can be saved, stored and loaded to and from. “Save” allows for the program that has been configured to be saved into the machine’s load list and stored. “Load” allows for the operator to load any programs that have been previously saved into the memory of the machine.
Load Programs This screen appears after selecting “Load” in the Administration screen. This is the location where all of the saved programs are stored. There are 25 program slots per page, and there are 4 pages of slots giving the capability of storing a total of 100 programs. Once a program has been selected and becomes highlighted, the operator can then either press “Load”...
MAS (Modular Autofeed System) MAS Auto/MAS On: This button allows the operator to run the MAS bowl full time or intermittently. Eject Time (sec): The Eject Time controls how long of an air blast the fastener will receive when traveling through the flight tube to the shuttle jaws.
MAS (Continued) Vibration Time (sec): The Vibration Time controls how long the MAS bowl will vibrate when the MAS is in the intermittent mode. (See 1. MAS Auto/MAS On). This value can be increased or decreased by touching the + or – symbols on either side of the value or by touching the value box and typing in a new value.
Save Save: The Save screen appears after selecting “Save” in the Administration screen. The Save screen allows the operator to save the settings that are currently in use for each station. By pressing on the white label, a touch type keypad allows for the naming of the program. The Save button: After naming the program, the program can then be saved into the machine’s memory by touching the “Save”...
Setting the TPS 1. Setting the TPS: The Tool Protection System (TPS) allows for the operator to do a first stroke setup of the tooling. This is done to ensure the safety of the operator and the tooling by allowing only the correct length of fastener to be inserted.
Single Station Settings 1. Turn on the machine by turning the main disconnect switch to the on position. The main disconnect switch is located in the upper right hand corner of the electric panel door. 2. Touch the MSPe screen once it is loaded. 3.
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Single Station Settings (Continued) 8. Parts Completed: This feature functions as a batch counter; it keeps track of the number of parts completed within a program. This value can be changed by the operator at any time. This value can be increased or decreased by touching the + or –...
MAS 9 Vacuum Generator The vacuum system is used to deliver hardware during the installation process with a wide variety of Haeger’s Automatic Tooling. Turret Insertion Tool Allows for the insertion of 4 different fasteners in a single part handling Universal Crank Assembly For use with positive stop cylinder.
0.07 inches (1.8mm.) 2. The stroke of the machine can be adjusted from 0.375 inches (10mm) to 8.5 inches (216mm.) with this range the Positive Stop System can be used with all Haeger Tooling Setups, including the J-Frame. The Lock Knob on the right side is used to lock the Tube Assembly in position once they have been properly set.
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Positive Stop System (Continued) This Setup Procedure can be used for production runs in the Conductive and Non-Conductive Modes of operations. This setup procedure assumes that you are thoroughly familiar with this machine’s Operating Controls, Safety System Testing Procedure, Conductive Mode Setup Procedure and the Non-Conductive Mode Setup Procedure.
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Positive Stop System (Continued) 17. Replace the workpiece in the proper position to insert the hardware. 18. Depress the Down Footswitch. The Upper Tool will move down, contact the work piece, and stop. 19. Depress the Down Footswitch a second time, the machine will insert the hardware, and stop. 20.
Exxon Humble Hydraulic H AW-32. ** Lithium Grease Each Haeger machine is shipped with a tube of Lubriplate 630-AA, produced by Fiske Brothers Refining Company. In Europe, Fiske Brothers is represented by Total Deutschland GmbH. Capacity Chart...
Weekly Care and Maintenance This maintenance schedule is applicable for standard machine shop operating conditions. When operating in severe conditions such as heavy dust or dirt or 24 hour running. Increase the schedule to reflect such conditions. Upper Tool Holder ...
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MAS (Optional) Care and Maintenance Dirt, grease, and debris builds up over time in the bowl. To avoid getting debris in the bowl, lift, rather than pour, the hardware into the bowl : Remove all fasteners from bowl. : Use dry compressed air to blow out debris.
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Flight Tube (With MAS) Care and Maintenance Dirt, grease, debris builds up over time in the tubes. It is recommended to blow out flight tube after each tool change. 1 : Detach tube(s) from MAS 350 Module and upper tool changer.
Schematics and Diagrams Schematics and Diagrams are customized to accurately depict y our machine and will not be bound in this operations manual. They will be delivered separately on large format paper in an effort make them legible and easy to read. T y pi c al Dr aw i ng Li s t : ...
6. What steps you have already taken to resolve your problem 1. How the machine responded to each of the steps 8. Visit our web site at www.haeger.com and check out our service web page Custom Support/service Haeger, Inc. Haeger Europe...
Fax: +31 541 532 400 Fax: +86 21 5695 4388 Haeger, Incorporated, at its option, may elect to replace or repair the machine or part of the machine either in the field or may direct you to ship it to back, freight prepaid.
: Are depicted with in a circle with an arrow pointing to the specific part or assembly. Part Number: This is the most important number on the page. It identifies a specific item in Haeger’s inventory. To avoid delays when ordering parts, be very sure the Part Number and Quantity are stated correctly! Description: This is Haeger’s brief description of the part.
Air Supply ITEM NO. PART NUMBER DESCRIPTION QTY. H-2545 BULKHEAD, FEMALE QUICK DISCONNECT, 1/4" 11-00587 24V SOLENOID VALVE 15-00275 FITTING, 1/4" Y, AIR 15-00285 AIR TUBE, 1/4" DIA 20 FT. 15-01893 FITTING, BULKHEAD 1/4 TUBE X 1/4 NPT 11-00590 SOLENOID CONNECTOR 14-00638 AIR FITTINGS 10-00210...
J-Frame Mount Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 10-00002 618/618xl Rear J-Frame Mtg. Bracket 11-00580 M10 X 35mm Star Knob, Pitch 10-00003 618/618xl Front J-Frame Mtg. Bracket 10-01180 SHCS, M6 x 1.0 x 45mm, Stainless Steel 11-00581 Quick Release Pin 1/2 X 2 1/2"...
Standard Lower Tool Holder ITEM NO. PART NUMBER DESCRIPTION QTY. H-166-9 BODY, COMMON LOWER TOOL HOLDER H-169-4 Shoe For Lower Tool Holder H-169-5 Pin For Lower Tool Holder H-169-6 Lower Tool Washer 11-00041 Lock Cylinder 11-00042 Black Locking Lever SERVICE ONLY 11-00191 SHCS, M16 Modified 11-00199...
Turret Insertion Tool ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01307 TIS Lower Tool Holder Assembly 15-01287 TIS-1, Center Hub 15-01288 TIS -1, Lower Tool Arm 15-01306 SPRING PLUNGER W/OUT NYLOCK 1/2-13 .75L .072 P .281 B Dia 15-01296 ROUND VINYL CAP GREEN 23 .320 X 1/16" 15-01297 ROUND VINYL CAP RED .320 X 1/16"...
Service Tray Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01291 PART BIN 7X4 DARK BLUE FOR TIS ONLY 15-01292 PART BIN 7X4 MEDIUM GREEN FOR TIS ONLY 15-01294 PART BIN, 7 X 4, (YELLOW) 15-01293 PART BIN 7X4 RED 15-01299 WELDMENT, TIS BIN BRACKET 10-00152 618/618xl Service Tray Arm...
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MAS-9 Autofeed (Cont.) ITEM NO. PART NUMBER DESCRIPTION QTY. 15-01380-1 EXIT GATE FOR 9" BOWL WELDMENT, MAS 11-00241 THUMB SCREW CAP 15-02427 SHCS, M5 x 0.8 x 6MM, STEEL, BLACK H-3844 EDGE MOLDING 11-00414 FINISHING CAP, BLACK H-3333 MAS AUTO-FEED BOWL 9" WELDMENT 15-01353 MAS ORIENTATION SCREW SPACER 15-01320...