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inTest THERMOSTREAM ATS-700 Series Interface Manual

Temperature forcing system
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41 Hampden Road, Mansfield, MA 02048 U.S.A.
Tel: +1.781.688.2300
Part Number:
LM04070
www.inTESTthermal.com
ATS-700 Series, ATS-800 Series
THERMOSTREAM® Temperature Forcing System
Interface and Applications
Manual
Revision E
November 2016

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  • Page 1 41 Hampden Road, Mansfield, MA 02048 U.S.A. Tel: +1.781.688.2300 Part Number: LM04070 www.inTESTthermal.com ATS-700 Series, ATS-800 Series THERMOSTREAM® Temperature Forcing System Interface and Applications Manual Revision E November 2016...

  • Page 3: Table Of Contents

    Thermal Solutions Support ........
  • Page 4 TA B L E O F C O N T E N T S Section D. Placement Requirements Clearances, Dimensions, Weight ........... 2-12 Section E.
  • Page 5 TA B L E O F C O N T E N T S Touch Screen Alphanumeric “Keypad” ..........3-12 Touch Screen Numeric “Keypad”...
  • Page 6 TA B L E O F C O N T E N T S Section L. Setting Up a New Test (DUT Mode) ................3-67 Section M.
  • Page 7 TA B L E O F C O N T E N T S ................Section C.
  • Page 8 TA B L E O F C O N T E N T S viii ATS-700 & -800 Series Interface & Applications Manual...
  • Page 9 Preface ........©Copyright 2016 by Temptronic Corporation All Rights Reserved The text of this publication, or any part thereof, may not be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or...

  • Page 10: Preface

    To Our Customers This Manual The purpose of this manual is to help obtain the greatest return on your investment. inTEST Thermal Solutions suggests that operators, supervisors, and technicians responsible for operating and maintaining this equipment become familiar with the contents of these manuals prior to using the equipment.

  • Page 11: Intest Thermal Solutions Support

    For further information on module and circuit board repairs, our exchange program, and the availability of spare parts, contact the inTEST Thermal Solutions Service Department. Before returning any module or circuit board for repair, contact the inTEST Thermal Solutions Service Department to obtain a return authorization (RA) number. Spare Parts...

  • Page 12: Before You Call

    P R E F A C E Before You Call Before You Call Introduction You can help us support your machine in timely fashion by having on hand specific information when calling in: • Software Version • System Model Number System Model A modular system design allows the customer to select options or features as desired for a Number...

  • Page 13: Chapter 1. Safety

    Safety ........Chapter Overview Introduction This chapter covers all the safety Warnings and Cautions for the ATS-700 &...

  • Page 14: Warnings

    S A F E T Y Warnings Section A: Safety Precautions, Warnings, Cautions ........Warnings WARNING WARNING: Refer to Accompanying Documentation...
  • Page 15 S A F E T Y Warnings WARNING 7: Per SEMI S2-93A, energized electrical work (“Hot Work”) is specified by Type as follows: TYPE DESCRIPTION (per SEMI S2-93A) EXPOSURE THRESHOLD Fully de-energized (electrically “cold.”) n.a. Live circuits, covered or insulated. Work performed n.a.
  • Page 16 S A F E T Y Warnings WARNING 14: To prevent high-pressure ejection of condensate (which may or may not contain injurious substances) when draining moisture from the air filter elements, first turn off the system's air pressure supply, second bleed all air from the system by turning on ac power to the system just long enough to exhaust air in the system, third disconnect the supply line from the air supply port fitting located on the rear panel.

  • Page 17: Cautions

    S A F E T Y Cautions Cautions CAUTION CAUTION: Refer to Accompanying Documentation Electrical Hazard CAUTION: High Voltage, Electrical Shock Hazard Hot Surface CAUTION: Hot Surface Cold Surface CAUTION: Cold Surface CAUTION 1: Observe the precautions given on the equipment and within this manual to prevent damage to the equipment.
  • Page 18 S A F E T Y Cautions CAUTION 9: When making the system air connection to the system, hold the AIR INPUT fitting with a second wrench while tightening the barb fitting to prevent the AIR INPUT fitting from rotating in the panel. CAUTION 10: Use suitable Clean Dry Air (CDA) compressed air supply for the system: a) to prevent premature fouling of the filters/regulator assemblies provided with the system, b) to prevent ice forming from within the cooling module and possibly reducing or obstructing...

  • Page 19: Section B. Consignes De Sécurité Pour Le Personnel Exploitant

    S A F E T Y AVERTISSEMENT Section B: CONSIGNES DE SÉCURITÉ POUR LE PERSONNEL EXPLOITANT ........AVERTISSEMENT WARNING AVERTISSEMENT: Attention...
  • Page 20 S A F E T Y AVERTISSEMENT AVERTISSEMENT 5: Les pièces à l’intérieur de la tête thermique fonctionnant à des températures très élevées ou très basses, tout contact avec ces pièces est dangereux. N’effectuer aucune maintenance à l’intérieur de la tête thermique tant que le système n’est pas arrêté.
  • Page 21 S A F E T Y AVERTISSEMENT AVERTISSEMENT 11: En aucun cas (essai d’étanchéité ou toute autre situation) on ne doit charger le module du refroidisseur d’air avec un gaz à une pression supérieure à 10,34 bars. AVERTISSEMENT 12: Le module de refroidissement d’air sert de contrepoids à la tête thermique.

  • Page 22: Attention

    S A F E T Y ATTENTION ATTENTION CAUTION ATTENTION: Attention Electrical Hazard AVERTISSEMENT: Haute tension Hot Surface AVERTISSEMENT: Surface chaude Cold Surface AVERTISSEMENT: Surface froide Se conformer aux mesures de sécurité figurant sur le matériel et dans ATTENTION 1: ce manuel pour ne pas endommager le matériel.
  • Page 23 S A F E T Y ATTENTION Lors de la dépose de la carte de régulation du débit, éviter ATTENTION 8: soigneusement de plier la carte lors du débranchement des tuyaux d’arrivée et de sortie d’air. Une légère flexion de la carte suffit pour endommager ses composants délicats et/ou son câblage.

  • Page 24: Section C. Sicherheitshinweise Für Das Bedienpersonal

    S A F E T Y WARNHINWEIS Section C: SICHERHEITSHINWEISE FÜR DAS BEDIENPERSONAL ........WARNHINWEIS WARNING WARNHINWEIS: Bitte die beiliegende Dokumentation beachten...
  • Page 25 S A F E T Y WARNHINWEIS WARNHINWEIS 6: Während der Auf- und Abbewegung des Thermokopfes des ThermoStreams sind die Finger vom Zwischenraum zwischen der Thermalkappe am Kopf und dem DUT-Bereich fernzuhalten. WARNHINWEIS 7: Gemäß SEMI S2-93A werden stromführende Elektroarbeiten („Hot Work“) wie folgt nach Typen eingestuft: BESCHREIBUNG (gemäß...
  • Page 26 S A F E T Y WARNHINWEIS WARNHINWEIS 10: Wartungsarbeiten am Kältemodul dürfen nur von (durch lokale Behörden) lizenzierten Kältetechnikern durchgeführt werden, die von der Temptronic Corporation zu Arbeiten mit Kältemitteln für das ThermoStream-system zugelassen sind. WARNHINWEIS 11: Auf keinen Fall darf das Kältemodul (zu Dichtheitsprüfungen oder anderen Zwecken) mit einem Gas geladen werden, das unter einem Druck von mehr als 10,34 Bar steht.

  • Page 27: Hinweis

    S A F E T Y HINWEIS HINWEIS HINWEIS 1: Die am Gerät und in diesem Handbuch gegebenen Vorsichtsmaßregeln beachten, um Geräteschäden zu vermeiden. Das Gerät darf nur für die vom Hersteller angegebenen Verwendungszwecke benutzt werden. HINWEIS 2: Schutz- und Kühlabdeckungen sowie Abdeckungen, die mit einem Werkzeug abgenommen werden müssen, dürfen nur von dazu befugtem Personal vom Gerät entfernt werden.

  • Page 28: Section D. Precauciones De Seguridad Para El Personal De Operaciones

    S A F E T Y ADVERTENCIA Section D: PRECAUCIONES DE SEGURIDAD PARA EL PERSONAL DE OPERACIONES ........ADVERTENCIA WARNING ADVERTENCIA: Precaución...
  • Page 29 S A F E T Y ADVERTENCIA ADVERTENCIA 6: Durante el movimiento de arriba/abajo de la cabeza térmica del sistema, mantenga sus dedos apartados del espacio entre la tapa térmica de la cabeza y el sitio del DUT (dispositivo en prueba). ADVERTENCIA 7: Por la norma SEMI S2-93A, el trabajo eléctrico excitado ("Trabajo con corriente"), es especificado por Tipo como sigue: TIPO...
  • Page 30 S A F E T Y ADVERTENCIA ADVERTENCIA 12: El Módulo del Enfriador de Aire actúa como un contrapeso del Conjunto de la Cabeza Térmica. Antes de desmontar el Módulo del Enfriador de Aire, asegúrese de que el brazo horizontal esté bajado sobre el brazo vertical C en su límite más bajo y que la cabeza térmica esté...

  • Page 31: Precaucion

    S A F E T Y PRECAUCION PRECAUCION PRECAUCION 1: Observe las precauciones indicadas en el equipo y en este manual, para evitar causar daños al equipo. Use el equipo únicamente para los fines especificados por el fabricante. PRECAUCION 2: Personal no autorizado no deberá quitar del equipo los paneles de enfriamiento y/o protección, o aquellos que necesitan una herramienta para quitarlos.

  • Page 32: Section E. Säkerhets Föreskrifter Och Varningar, Varsamhet

    S A F E T Y Varningar Section E: Säkerhets Föreskrifter och Varningar, Varsamhet ........Varningar WARNING Varningar...
  • Page 33 S A F E T Y Varningar VARNING 6: Vid upp/ner rörelse av temperaturhuvudet på ATS-XX, håll fingrar och föremål utanför den termiska koppen och komponenttest arean. VARNING 7: I enlighet med SEMI S2-93A, elektriskt laddade arbeten är specificerade per typ enligt nedan.
  • Page 34 S A F E T Y Varningar VARNING 14: För att undvika högtrycks utblås eller smällar (vilka kan eller inte oftast täckas av försäkringar) när utrustningens filter skall rengöras, stäng alltid först av lufttillförseln till utrustningen, sedan låt lufttrycket läcka ut genom att sätta på utrustningens PÅ/AV knapp och låt utrustningen vara igång tillräckligt länge tills all luft evakuerats från utrustningen.

  • Page 35: Försiktighet Och Varsamhet

    S A F E T Y Försiktighet och Varsamhet Försiktighet och Varsamhet VARSAMHET 1:Observera den varsamhet och försiktighet som angives på utrustningen och dess manual för att undvika skador på utrustningen. Använd enbart utrustningen såsom leverantören angivit och specificerat. VARSAMHET 2: Personal som ej är aktualiserad för ändamålet skall inte avlägsna skydd eller paneler på...
  • Page 36 S A F E T Y Försiktighet och Varsamhet 1-24 ATS-700 & -800 Series Interface & Applications Manual...

  • Page 37: Preparation For Use

    Preparation For Use ........Chapter Overview Introduction This chapter provides a general overview of the THERMOSTREAM...

  • Page 38: Section A. Initial System Setup Checklist

    P R E P A R A T I O N F O R U S E Setup Checklist Section A: Initial System Setup Checklist ........Setup Checklist STEP INITIAL SYSTEM SETUP CHECKLIST...

  • Page 39: Overview

    P R E P A R A T I O N F O R U S E Overview Section B: General Information ........Overview In this Section The following topics are covered in this Section:...

  • Page 40: Scope Of Manual

    P R E P A R A T I O N F O R U S E Scope of Manual Scope of Manual This manual supports the ATS-700 & -800 THERMOSTREAM Series Systems for: • General and advanced assembly • Interfacing, interconnecting •...

  • Page 41: Related Documentation

    P R E P A R A T I O N F O R U S E Related Documentation Related Documentation Introduction This manual (LM04070) is one of two used with the ATS-700 & -800 Series THERMOSTREAM Systems. This section provides a description of the manuals and other related documentation.
  • Page 42 P R E P A R A T I O N F O R U S E Related Documentation Title Part Number Description ATS-870-M SL10900A • Datasheet and technical specifications THERMOSTREAM Datasheet ATS THERMOSTREAM SL10700 • Brochure for 60Hz only systems describing Systems -700 Series overview of all models.

  • Page 43: User/Owner Documentation

    The following section details the owner’s warranty and System Specifications for the THERMOSTREAM System. Warranty A copy of Temptronic Corporation’s standard Warranty is available on the inTEST Thermal Solutions website: http://intest-thermal.com/warrantytemptronic. Specifications The System Specifications are as published on the data sheet(s) which is (are) included in the front cover pocket of this manual, or inserted immediately at the end of this Manual.

  • Page 44: Access Levels

    P R E P A R A T I O N F O R U S E Access Levels Access Levels Introduction This manual explains how to operate the "Medium" and "Full" Access levels functions: Access Level THERMOSTREAM Functions BASIC Run to pre-set set point(s);...

  • Page 45: Remote Operation Modes

    P R E P A R A T I O N F O R U S E Remote Operation Modes Remote Operation Modes Introduction The system provides four I/O’s for four different communication interfaces: • Serial (RS-232) • Parallel Bus (GPIB) (IEEE-488.2) •...

  • Page 46: Section C. Unpacking/Receipt Of Shipment

    P R E P A R A T I O N F O R U S E Overview Section C: Unpacking/Receipt of Shipment ........Overview In this Section Topic...

  • Page 47: Receipt Of Shipment

    If the system is to be shipped to another location, repackage the system in the original shipping carton, by reversing the order of unpacking. NOTE: Prior approval is required before shipping the system to a inTEST Thermal Solutions Sales/Service Office, or to the factory.

  • Page 48: Section D. Placement Requirements

    P R E P A R A T I O N F O R U S E Clearances, Dimensions, Weight Section D: Placement Requirements ........Clearances, Dimensions, Weight The proposed placement site for the THERMOSTREAM System should be one near to necessary ac power and compressed air service interconnections.
  • Page 49 P R E P A R A T I O N F O R U S E Clearances, Dimensions, Weight Dimensions, THERMOSTREAMM odels 730T, 810T, 830T ATS-700 & -800 Series Interface & Applications Manual 2-13...

  • Page 50: Section E. Attaching The Thermal Cap And Shroud

    P R E P A R A T I O N F O R U S E Section E: Attaching the Thermal Cap and Shroud ........Introduction Each system is configured to customer specifications at the time of order and shipped complete.

  • Page 51: Section F. Rear Panel, Air And Power Connections

    P R E P A R A T I O N F O R U S E Section F: Rear Panel, Air and Power Connections ........Rear Panel Input/Output (I/O) Panel...
  • Page 52 P R E P A R A T I O N F O R U S E PART DESCRIPTION Main Air In The facility’s compressed air supply is connected here. For greater detail, see Connecting the Main Air Supply (Compressed Air), page 2- Main Power Cord A 32 amp power cord, approximately 3 meters long.

  • Page 53: Overview

    P R E P A R A T I O N F O R U S E Overview Section G: Power Connections and Voltage Requirements ........Overview In this Section Topic...

  • Page 54: System Power Requirements

    P R E P A R A T I O N F O R U S E System Power Requirements System Power Requirements The THERMOSTREAM System includes a 32 amp power cord, approximately 3 meters long. For 60 Hz systems, the power cord is terminated in a standard 230 v plug. For 50 Hz systems, the power cord may not be terminated with a plug: if necessary, attach a plug appropriate to the facility and local electrical power code.

  • Page 55: To Re-Configure The Auto Transformer

    P R E P A R A T I O N F O R U S E To Re-Configure the Auto Transformer To Re-Configure the Auto Transformer Electrical Hazard Only qualified service personnel familiar with the electrical shock hazards present inside the equipment should perform any disassembly or corrective maintenance.
  • Page 56 P R E P A R A T I O N F O R U S E To Re-Configure the Auto Transformer Step Action Use the Voltage Configuration Card to re-configure your system according to your new input line voltage and frequency. On the card’s left side, find the Frequency and Voltage that matches your facility power.

  • Page 57: Voltage Configuration Cards

    P R E P A R A T I O N F O R U S E Voltage Configuration Cards Voltage Configuration Cards ATS-710 Voltage Configuration Card Models: ATS 545, 547, 710 = “Line” Wire -- Line Voltage -- -- Configuration Block Wiring -- = “Chiller”...
  • Page 58 P R E P A R A T I O N F O R U S E Voltage Configuration Cards ATS-730, 750, 770 Voltage Models: ATS 730, 750, 770 Configuration Card = “Line” Wire -- Line Voltage -- -- Configuration Block Wiring -- = “Chiller”...
  • Page 59 P R E P A R A T I O N F O R U S E Voltage Configuration Cards ATS-830, 840, 850 Voltage Models: ATS 830, 840, 850 Configuration Card = “Line” Wire -- Line Voltage -- -- Configuration Block Wiring -- = “Chiller”...
  • Page 60 P R E P A R A T I O N F O R U S E Voltage Configuration Cards Step Action Using a volt meter, measure the Chiller voltage across the top two terminals of CB4. The Chiller voltage should be within the range specified on the right side of the Voltage Configuration Card.

  • Page 61: Connecting The Main Power

    P R E P A R A T I O N F O R U S E Connecting the Main Power Connecting the Main Power Procedure CAUTION CAUTION 3: Before connecting the THERMOSTREAM System to its electrical source, check that the ~ (ac) voltage and frequency to be supplied to the THERMOSTREAM System are correct for those listed on its data plate (located on system frame, rear panel).

  • Page 62: Section H. Air Connections

    P R E P A R A T I O N F O R U S E Overview Section H: Air Connections ........Overview In this Section Topic...

  • Page 63: Compressed Air Standards

    P R E P A R A T I O N F O R U S E Compressed Air Standards Compressed Air Standards The THERMOSTREAM System is supplied with a 3 meter long, 5/8-inch ID braid reinforced, rubber hose and its associated 1/2-inch NPT barb fitting and two hose clamps. Compressed Air Requirements Clean, Dry Air...

  • Page 64: Connecting The Main Air Supply (Compressed Air)

    P R E P A R A T I O N F O R U S E Connecting the Main Air Supply (Compressed Air) Connecting the Main Air Supply (Compressed Air) Introduction The THERMOSTREAM System is supplied with a 3 meter long, 5/8-inch ID braid reinforced, rubber air hose, two hose clamps, and two 1/2-inch NPT barb fittings.

  • Page 65: Connecting Purged Air

    P R E P A R A T I O N F O R U S E Connecting Purged Air Connecting Purged Air Introduction To protect the tester platform (test board) and its test cables, socket lead wires and related interconnections from moisture related problems, do the following: direct dry, ambient, purge air from the system rear panel Purge Out (PO) port as required.

  • Page 66: Section I. Rear Panel I/O Ports

    P R E P A R A T I O N F O R U S E I/O Ports Overview Section I: Rear Panel I/O Ports ........I/O Ports Overview Descriptions PART...
  • Page 67 P R E P A R A T I O N F O R U S E I/O Ports Overview PART DESCRIPTION Input Air Pressure Monitors the pressure of the compressed air being supplied to the Gauge system. Purge Flow Valve Used to adjust the flow of the Purge Air Out.

  • Page 68: Section J. Interfacing And Attaching Thermocouples

    P R E P A R A T I O N F O R U S E Overview Section J: Interfacing and Attaching Thermocouples ........Overview In general, there are two functional modes available in which to operate the THERMOSTREAM System.

  • Page 69: Sensor Interface Guidelines

    P R E P A R A T I O N F O R U S E Sensor Interface Guidelines Sensor Interface Guidelines Introduction The system permits the DUT to be placed within the temperature control loop (see illustration below) by accepting input from an external thermocouple or external RTD temperature sensor. DUT Test Fixture Interface Interfacing...
  • Page 70 P R E P A R A T I O N F O R U S E Sensor Interface Guidelines 8. Mount the sensor beneath the DUT to shield it from high velocity THERMOSTREAM Sys- tem air. 9. If the sensor is mounted on top of the device and is in the airstream, then time/temperature measurement will not be the required DUT temperature but be some weighted average of both device and air temperatures.

  • Page 71: T-Type Sensors

    P R E P A R A T I O N F O R U S E T-Type Sensors T-Type Sensors Introduction Two T-type (Copper/Constantan) thermocouple assemblies are supplied with the system: a disc style and a spring style. The disc style assembly features a circular sensor element to contact the DUT underside. The spring style assembly features a narrow rectangular sensor element mounted on a spring to contact the DUT underside.
  • Page 72 P R E P A R A T I O N F O R U S E T-Type Sensors Typical Test Socket (Disc Type) 2-36 ATS-700 & -800 Series Interface & Applications Manual...
  • Page 73 P R E P A R A T I O N F O R U S E T-Type Sensors Typical Test Socket (Spring Type) ATS-700 & -800 Series Interface & Applications Manual 2-37...

  • Page 74: K-Type Sensors

    P R E P A R A T I O N F O R U S E K-Type Sensors K-Type Sensors Introduction To interface an operator supplied K-type (Chromel/Alumel) thermocouple, follow these steps in accordance with the Sensor Interface Guidelines, page 2-33. 1.

  • Page 75: Rtd-Type Sensors

    P R E P A R A T I O N F O R U S E RTD-Type Sensors RTD-Type Sensors Introduction To interface an operator supplied RTD Resistance Temperature Detector sensor, follow these steps in accordance with the Sensor Interface Guidelines, page 2-33.

  • Page 76: Diode-Type Sensors

    P R E P A R A T I O N F O R U S E Diode-Type Sensors Diode-Type Sensors Introduction To interface an operator supplied Diode sensor, follow these steps in accordance with the Sensor Interface Guidelines, page 2-33. 1.

  • Page 77: Non-Standard Thermocouples

    P R E P A R A T I O N F O R U S E Non-Standard Thermocouples Non-Standard Thermocouples Introduction Proper thermocouple to DUT contact is essential to insure accurate temperature sensing. If the techniques given above (how to use the factory supplied socket/fixture(s) to attach Type T, Type K, RTD/Diode sensors) are considered "standard"...
  • Page 78 P R E P A R A T I O N F O R U S E Non-Standard Thermocouples 2-42 ATS-700 & -800 Series Interface & Applications Manual...

  • Page 79: Section K. Static, Moisture, And Extreme Temperature Protection

    P R E P A R A T I O N F O R U S E Overview Section K: Static, Moisture, and Extreme Temperature Protection ........Overview Temperature transition times are dependent on mass, specific heat characteristics, thermal coupling and thermal conduction paths to the DUT, test socket, test leads, and other fixturing...

  • Page 80: Electrostatic Discharge (Esd) Protection

    P R E P A R A T I O N F O R U S E Electrostatic Discharge (ESD) Protection Electrostatic Discharge (ESD) Protection Component damaging static electricity can be generated in the normal course of handling sensitive electronic products, principally when two non-conductive surfaces are either rubbed together or separated.

  • Page 81: Moisture Protection

    P R E P A R A T I O N F O R U S E Moisture Protection Moisture Protection Introduction With reference to the typical test site, there are two principal areas to protect from moisture: 1. The DUT and the test socket in which the DUT is seated (the area below the thermal cap onto which THERMOSTREAM air is directed).
  • Page 82 P R E P A R A T I O N F O R U S E Moisture Protection Air Purging the Condensation, frost and ice can appear on the tester platform (test board) and its test cables, Tester Platform socket lead wires, and related interconnections, during low temperature testing unless the platform area is properly purged with system-supplied dry air as given below.

  • Page 83: Insulation (Minimizing Heat Conductivity)

    P R E P A R A T I O N F O R U S E Insulation (Minimizing Heat Conductivity) Insulation (Minimizing Heat Conductivity) Before the testing of devices is initiated, at either elevated and/or reduced temperatures, the DUT site should be carefully prepared by inserting insulation materials to minimize undesired paths of heat transfer and to reduce moisture inflows to the DUT site: 1.
  • Page 84 Both of these optional kits come with RTV adhesive. For separate pieces of available foam material and adhesive, contact the inTEST Thermal Solutions Service Department. For convenience, pieces and sheets of the silicone foam may be cemented together with an RTV adhesive.
  • Page 85 P R E P A R A T I O N F O R U S E Section L: MobileTemp Series ThermoChambers ........ThermoChambers Temptronic’s Mobile Temp Systems combine our THERMOSTREAM product with our...
  • Page 86 P R E P A R A T I O N F O R U S E 2-50 ATS-700 & -800 Series Interface & Applications Manual...

  • Page 87: System Operation

    System Operation ........Chapter Overview Introduction This chapter contains instructions for front panel (local) operation of the ATS-700 &...

  • Page 88: Section A. Thermal Head And Manipulator

    S Y S T E M O P E R A T I O N Overview Section A: Thermal Head and Manipulator ........Overview In this Section The following topics are covered in this Section:...

  • Page 89: Head And Manipulator Introduction

    S Y S T E M O P E R A T I O N Head and Manipulator Introduction Head and Manipulator Introduction The Thermal Head is mounted to the manipulator assembly (vertical stand and hinged arm configuration). It allows the Head to be positioned as required near to the DUT site. The four mechanical locks on the manipulator allow the Head to be pivoted, turned, tilted, and vertically swung.

  • Page 90: Manipulator Locks

    S Y S T E M O P E R A T I O N Manipulator Locks Manipulator Locks Locks Detailed Lock #2: Arm Lock Lock #4: Lock #3: Head Lock Manipulator Lock Lock #1: Vertical Stand Lock Lock#1: Vertical Stand Lock Vertical Stand Flexline Hose...
  • Page 91 S Y S T E M O P E R A T I O N Manipulator Locks Lock #2: Arm Lock Upper Arm Lower Arm Lock #2: Arm Lock Tighten lock to clamp any horizontal pivot movement of the manipulator lower arm. When tightened, the Arm Lock locks horizontal motion of arm.
  • Page 92 S Y S T E M O P E R A T I O N Manipulator Locks Lock #4: Head Lock Thermal Head Head Lock Lock #4 Tighten lock to clamp any horizontal pivoting (rotating, left to right, right to left) movement of the thermal head with respect to the manipulator.

  • Page 93: Stand Motion: Up/Down

    S Y S T E M O P E R A T I O N Stand Motion: Up/Down Stand Motion: Up/Down The two directional “STAND” switches, up ↑ and down ↓, are located on the Thermal Head. Introduction These two switches raise and lower the vertical Stand post for a 16-inch vertical travel. The manipulator assembly (the lower and upper arms) is attached to the Vertical Stand post.

  • Page 94: Thermal Head Motion

    S Y S T E M O P E R A T I O N Thermal Head Motion Thermal Head Motion Thermal Head Detailed Flexline Hose Slider Up/Down Track Membrane Switch (Stand/Head Up/Down) (Hidden from View) Lower Arm Thermal Head Lock #4: Head Lock WARNING...

  • Page 95: Section B. Operator Control Module (Ocm)

    S Y S T E M O P E R A T I O N Overview Section B: Operator Control Module (OCM) ........Overview In this Section The following topics are covered in this Section:...

  • Page 96: Ocm User Interfaces

    S Y S T E M O P E R A T I O N OCM User Interfaces OCM User Interfaces Touch Screen ON/OFF Switch EMO (Emergency OFF) Switch Help (On Screen) Ports OCM Cable Ports (Hidden from View) Descriptions PART DESCRIPTION Touch Screen...
  • Page 97 S Y S T E M O P E R A T I O N OCM User Interfaces PART DESCRIPTION OCM Cable Ports The OCM Cable Ports installed on the system front panel, located within the top panel overhang, consist of ports for a Keyboard, mouse, USB connection (2), and printer.

  • Page 98: Touch Screen Alphanumeric "Keypad

    S Y S T E M O P E R A T I O N Touch Screen Alphanumeric “Keypad” Touch Screen Alphanumeric “Keypad” Alphanumeric “Keypad” Detailed If an alphanumeric field is touched, then an alphanumeric “keypad” is displayed. ALPHANUMERIC "KEYPAD" Displayed at the top: the parent screen’s selected field name Touch the desired character to display that character Press "CAPS"...

  • Page 99: Touch Screen Numeric "Keypad

    S Y S T E M O P E R A T I O N Touch Screen Numeric “Keypad” Touch Screen Numeric “Keypad” Numeric “Keypad” Detailed If a numeric field is touched, then a numeric calculator style "keypad" is displayed. NUMERIC "KEYPAD"...

  • Page 100: Section C. System Startup And Shutdown

    S Y S T E M O P E R A T I O N Overview Section C: System Startup and Shutdown ........Overview In this Section The following topics are covered in this Section:...

  • Page 101: System Startup

    S Y S T E M O P E R A T I O N System Startup System Startup CAUTION CAUTION 3: Before connecting the THERMOSTREAM System to its electrical source, check that the ~ (ac) voltage and frequency to be supplied to the THERMOSTREAM are correct for those listed on its data plate (located on system frame, rear panel).

  • Page 102: Password At Startup

    S Y S T E M O P E R A T I O N Password at Startup Password at Startup Introduction The system allows passwords to be assigned which allow access to system functions at three levels: Basic, Medium, Full. Functions not available in Basic or Medium Access are still displayed on the screen as "grayed out"...

  • Page 103: System Shutdown

    S Y S T E M O P E R A T I O N System Shutdown System Shutdown Introduction When moving the THERMOSTREAM System to a different test location, or when shutting down for an extended period, turn off and disconnect the system from its air supply and its ∼ (ac) power source.

  • Page 104: Section D. System Status Screens

    S Y S T E M O P E R A T I O N Overview Section D: System Status Screens ........Overview In this Section System Status Screens include the Status Bar and its corresponding Jumbo Temperature...

  • Page 105: Status Bar

    S Y S T E M O P E R A T I O N Status Bar Status Bar NOTE: Pressing the Status Bar toggles the Jumbo Temperature Screen.. Status Bar Field Description Setpoint The current set point that the system is driving to. Air Temp.
  • Page 106 S Y S T E M O P E R A T I O N Status Bar Status Bar Field Description The name of the Datalog filename that is presently open NOTE: a saved Datalog can be open for viewing, with Datalogging (recording of data) off.

  • Page 107: Jumbo Temperature Screens

    S Y S T E M O P E R A T I O N Jumbo Temperature Screens Jumbo Temperature Screens Jumbo Screen Detailed Jumbo Temperature Screen ACCESS JUMBO SCREEN (Air mode, or DUT mode): Press the Status Bar to toggle to the Jumbo Temperature Screen. EXIT JUMBO SCREEN: Press "Return"...

  • Page 108: Section E. Operator Screen

    • Run to three programmed set points (HOT, AMBIENT, COLD) • Cycle through the three programmable set points • Change the soak time and ramp time of the three programmable set points. Operator Screen Watch the tutorial video on inTEST Thermal Solution’s YouTube Channel: Detailed https://youtu.be/W2OYzQhiLNE?t=2m Status Bar...
  • Page 109 S Y S T E M O P E R A T I O N Operator Screen (Full Access) Field/Button Description Cycle Pointer Appears when the system is cycling. Points to the set point the system is presently cycling to. Temperature Appears when the system is ramping to or at the selected set point.

  • Page 110: Section F. Cycle Screen

    ........Cycle Screen (Full Access) Cycle Screen Detailed Descriptions Watch the ThermoStream Cycling Tutorial on the inTEST Thermal Solutions YouTube Channel: https://www.youtube.com/watch?v=PKE9gCmr6Ms Part Description...
  • Page 111 S Y S T E M O P E R A T I O N Cycle Screen (Full Access) Part Description Cycle Segment Parameters use the various parameter buttons to set the profiles of the 18 segments. The parameters are: Run to: Displays the selected segment number (1 - 18) Setpoint °C: Press to set the temperature of the selected segment Enabled: Press to enable (green check) or disable (red X) the selected segment.

  • Page 112: Overview

    S Y S T E M O P E R A T I O N Overview Section G: Utilities Screen ........Overview In this Section The following topics are covered in this Section:...

  • Page 113: Utilities Screen (Full Access)

    S Y S T E M O P E R A T I O N Utilities Screen (Full Access) Utilities Screen (Full Access) Utilities Screen Detailed Field/Button Descriptions Field/Button Description Head: UP Press to toggle Head up/down (unless Head is "Locked") Flow: OFF Press to toggle main air Flow on/off.
  • Page 114 S Y S T E M O P E R A T I O N Utilities Screen (Full Access) Field/Button Description Temp Perform: Press to select the Temperature Performance options of the Auto THERMOSTREAM System. Heat Only Auto: (default) Select for highest flow levels possible but with slower transition rates.
  • Page 115 S Y S T E M O P E R A T I O N Utilities Screen (Full Access) Field/Button Description System Diagnostics Press to access the System Diagnostics Screen. Line Frequency: displays the frequency of the facility supplied power. Air Supply Temperature, C: displays the temperature of the facility supplied air.
  • Page 116 S Y S T E M O P E R A T I O N Utilities Screen (Full Access) Field/Button Description Shutdown Press to configure and/or shutdown the system timer. The timer is Timer configurable in minutes (i.e. entering a value of “60” sets the timer and system shutdown to 60 minutes).
  • Page 117 S Y S T E M O P E R A T I O N Utilities Screen (Full Access) ATS-700 & -800 Series Interface & Applications Manual 3-31...

  • Page 118: Auto-Tune Dut Procedure Screen

    S Y S T E M O P E R A T I O N Auto-tune DUT Procedure Screen Auto-tune DUT Procedure Screen Auto-tune DUT Screen Detailed To access the Auto- The Auto-Tune Screen is accessed from the Utilities Screen by pressing the “Autotuning” Tune Screen button.

  • Page 119: Compressor Startup

    S Y S T E M O P E R A T I O N Compressor Startup Compressor Startup Compressor Startup Screen Detailed Compressor startup Screen Description Compressor Startup Screen: Fields, Buttons TIME LEFT (system supplied, descending counter): displays the time (seconds) remaining until compressor initialization. 60 seconds are required for all models.

  • Page 120: Heated Defrost Procedure

    S Y S T E M O P E R A T I O N Heated Defrost Procedure Heated Defrost Procedure Heated Defrost The heated defrost feature allows the ATS-Series Systems to defrost themselves using internal Screen heaters. Wet air supply can lead to moisture in the system. That moisture can freeze up in the internal chiller.
  • Page 121 S Y S T E M O P E R A T I O N Heated Defrost Procedure Procedure CAUTION CAUTION 7: During the cycle, the melt water will eventually be forcibly ejected from the main air output nozzle. Therefore, position the nozzle away from the tester or any other electronic components.
  • Page 122 S Y S T E M O P E R A T I O N Heated Defrost Procedure ATTENTION Although the cycle can be aborted at any time and the system returned to normal temperature control operation, if the moisture in the heat exchanger is not removed, or if moisture continues to enter the heat exchanger, then the freeze-up reoccurs.

  • Page 123: Change Password

    S Y S T E M O P E R A T I O N Change Password Change Password Change Password Screen Detailed Password Screen Description ALPHANUMERIC "KEYPAD" Changing the Password Displayed at the top: the parent screen’s selected field name (Changing the Password) Touch the desired character to display that character Press "Caps"...

  • Page 124: Chiller Off Timer

    S Y S T E M O P E R A T I O N Chiller Off Timer Chiller Off Timer Introduction Chiller Off Timer is an ECO-friendly feature of the ATS Systems. Its purpose is to shut off the chiller and compressor if the THERMOSTREAM System idles for a designated period of time.
  • Page 125 S Y S T E M O P E R A T I O N Chiller Off Timer 3. The Value of “0” means the Timer is off (or disabled). Enter a value between 1 and 12960 - the number in the Chiller Off Countdown. 4.
  • Page 126 S Y S T E M O P E R A T I O N Chiller Off Timer NOTE: the “COOL 1” command, must be used to turn the compressor back on after the timer is shutoff. 3-40 ATS-700 & -800 Series Interface & Applications Manual...

  • Page 127: Select Access Level Screen

    S Y S T E M O P E R A T I O N Select Access Level Screen Select Access Level Screen Access Screen Detailed Access Screen Description Access Screen: Full, Medium, Basic COMMANDS Press "Cancel" to exit Access Screen and return to the Utilities Screen without changing the originally installed Access level.

  • Page 128: Section H. Setup Screen

    S Y S T E M O P E R A T I O N Overview Section H: Setup Screen ........Overview In this Section The following topics are covered in this Section:...

  • Page 129: Setup Screen (Full Access)

    S Y S T E M O P E R A T I O N Setup Screen (Full Access) Setup Screen (Full Access) Setup Screen Detailed Field/Button Descriptions Field/Button Description Flow Rate: Flow Rate is the rate at which the air comes out of the main air nozzle 12.0 scfm Default setting is 12 scfm.
  • Page 130 S Y S T E M O P E R A T I O N Setup Screen (Full Access) Field/Button Description 300C Mode Press to enable/disable operation at 300°C. Refer to 300° C Mode, Enabled (ATS-750) page 3-47. Note: For safety reasons, the 300C Mode is not programmable remotely.
  • Page 131 S Y S T E M O P E R A T I O N Setup Screen (Full Access) Field/Button Description Thermal Allows the operator to increase or decrease temperature overshoot. constant: 100 Applies to DUT mode for both tuned (Autotuning on) and non-tuned (Autotuning off) test setup files.
  • Page 132 S Y S T E M O P E R A T I O N Setup Screen (Full Access) Field/Button Description Test Time: Allows the operator to program a maximum test time. 0 sec. This timer begins automatically at the end of any programmed soak time when the "AT TEMPERATURE"...

  • Page 133: 300° C Mode

    S Y S T E M O P E R A T I O N 300° C Mode 300° C Mode C Warning ° The ATS-750 is capable of operating at +300 C. Enable or disable the +300 C Mode in the Setup Screen.
  • Page 134 S Y S T E M O P E R A T I O N 300° C Mode 1. In the Setup Screen, the 300C Mode button is set to DISABLED. 2. When you press ENABLE 300C Mode, the display issues a WARNING which you must read and press OK to accept.

  • Page 135: Select Dut Sensor Screen

    S Y S T E M O P E R A T I O N Select DUT Sensor Screen Select DUT Sensor Screen DUT Sensor Screen Detailed DUT Sensor Screen: None, Type T, K, RTD, Diode COMMANDS Press "Cancel" to exit DUT Sensor Screen, back to Setup Screen, without changing the originally installed mode (Air or DUT).

  • Page 136: Select A Setup File Screen

    S Y S T E M O P E R A T I O N Select a Setup file Screen Select a Setup file Screen Setup file Screen Detailed SELECT SETUP SCREEN (Load Saved Setups) COMMANDS Press "Cancel" to exit Select Setup Screen, back to Setup Screen -without changing the originally installed test Setup -does not load (display/enable running) the highlighted Setup.

  • Page 137: Save Setup, Rename Setup (Prevent Overwriting)

    S Y S T E M O P E R A T I O N Save Setup, Rename Setup (Prevent Overwriting) Save Setup, Rename Setup (Prevent Overwriting) Save, Rename Setups: Prevent Overwriting (Setup Screen) FUNCTION For Air mode and DUT mode. "Save"...

  • Page 138: Copy/Delete Setup Screen

    S Y S T E M O P E R A T I O N Copy/Delete Setup Screen Copy/Delete Setup Screen Setup File Screen Detailed Setup File Screen Description Copy/Delete Setups Screen: Fields, Buttons REFRESH LISTINGS: press to update X-Stream and filenames displayed. DONE: press to exit back to Setup Screen.
  • Page 139 S Y S T E M O P E R A T I O N Copy/Delete Setup Screen DELETE FILE: press to delete Highlighted Setup (see item "G"). COPY FILE: press to copy Highlighted Setup (item "G") to X-Stream. ATS-700 & -800 Series Interface & Applications Manual 3-53...

  • Page 140: Overview

    S Y S T E M O P E R A T I O N Overview Section I: History Screen ........Overview In this Section The following topics are covered in this Section:...

  • Page 141: History Screen (Full Access)

    S Y S T E M O P E R A T I O N History Screen (Full Access) History Screen (Full Access) History Screen Detailed Slider Slider (Temp.) (Time) Field/Button Descriptions Field/Button Description Slider (Time) Use to adjust the view of the horizontal time graph. Click and drag the square slider button across the bar for a rapid adjustment.
  • Page 142 S Y S T E M O P E R A T I O N History Screen (Full Access) Field/Button Description Update every 5s Press to set the frequency (in seconds) that the History Graph updates. Acceptable values are between 5 and 9999. NOTE: “9999”...

  • Page 143: To Review Live Data

    S Y S T E M O P E R A T I O N To Review Live Data To Review Live Data Procedure 1. Begin controlling to temperature(s): • run to a set point from either the Operator or Cycle Screen. 2.

  • Page 144: To Review Saved (Datalogged) Data

    S Y S T E M O P E R A T I O N To Review Saved (Datalogged) Data To Review Saved (Datalogged) Data Procedure 1. Press DATALOG tab to access Datalog Screen. 2. Press "Open Datalog”. 3. Select Datalog Filename. 4.

  • Page 145: Section J. Datalog Screen

    S Y S T E M O P E R A T I O N Overview Section J: Datalog Screen ........Overview Datalogging is used to record a continuous history of time/temperature responses into memory.

  • Page 146: Datalog Screen (Full Access)

    S Y S T E M O P E R A T I O N Datalog Screen (Full Access) Datalog Screen (Full Access) Datalog Screen Detailed Data Description Fields Field/Button Descriptions Field/Button Description Datalogging Datalogging On/Off. To prevent overwriting original file: press Filename and change the original Filename to new Filename.

  • Page 147: Loading A Saved Datalog File

    S Y S T E M O P E R A T I O N Loading a Saved Datalog file Loading a Saved Datalog file Datalog File Screen Detailed From Saved Datalog Files Field/Button Descriptions Field/Button Description Saved Datalog Files Displays all of the saved Datalog filenames. Press the desired datalog file to highlight it.

  • Page 148: Copy/Delete A Datalog File

    S Y S T E M O P E R A T I O N Copy/Delete a Datalog File Copy/Delete a Datalog File Copy/Delete Datalog Detailed Field/Button Descriptions Copy/Delete Datalogs Screen: Fields, Buttons REFRESH LISTINGS: press to update X-Stream and filenames listed. DONE: press to exit back to Datalog Screen.
  • Page 149 S Y S T E M O P E R A T I O N Copy/Delete a Datalog File Copy/Delete Datalogs Screen: Fields, Buttons FILE SIZE (kilobytes) (system supplied): size of Highlighted Datalog (see item "G"). FREE SPACE kilobytes (system supplied): unused memory available. DELETE FILE: press to delete Highlighted Datalog (see item "G").

  • Page 150: Convert Data To Tab Delimited File

    S Y S T E M O P E R A T I O N Convert Data to Tab Delimited File Convert Data to Tab Delimited File Introduction Once a datalog data is saved to a USB drive or other storage device, users may convert the raw data to a tab delimited format for use in Excel or similar tool.

  • Page 151: Printing Datalogs

    S Y S T E M O P E R A T I O N Printing Datalogs Printing Datalogs To install a Printer to THERMOSTREAM System Step Action Shutdown the system. Press "Off" on the Statusbar Display to exit THERMOSTREAM Control Software. See System Shutdown, page 3-17.

  • Page 152: Section K. Setting Up A New Test (Air Mode)

    S Y S T E M O P E R A T I O N Section K: Setting Up a New Test (Air Mode) ........Parameter (default) AIR MODE: SETUP A "NEW"...

  • Page 153: Setting Up A New Test (Dut Mode)

    S Y S T E M O P E R A T I O N Section L: Setting Up a New Test (DUT Mode) ........Parameter (default) AIR MODE: SETUP A "NEW"...

  • Page 154: Error Messages

    S Y S T E M O P E R A T I O N Section M: Error Messages ........Error Screen Detailed Clear Errors...
  • Page 155 S Y S T E M O P E R A T I O N LOW_TEMP_LIMIT 0x00000008 HIGH_TEMP_LIMIT 0x00000010 MAIN_TC_FAILURE 0x00000020 LOW_AIR_PRESSURE 0x00000040 LOW_FLOW_LIMIT 0x00000080 AIR_FLOW_OPEN_LOOP 0x00000100 DUT_SENSOR_FAILURE 0x00000200 DUT_TEST_FAILURE 0x00000400 CHILLER_HIGH_DISCHARGE_PRESSURE 0x00000800 0x00001000 SYS_COMM_CHECKSUM 0x00002000 SYS_COMM_OVERRUN 0x00004000 SYS_COMM 0x00008000 MISSING_PROBE_CAL 0x00010000 RESET_FROM_BROWN_OUT...

  • Page 156: Set Time, Date

    S Y S T E M O P E R A T I O N Section N: Set Time, Date ........Procedure To set the system time and/or date, follow these steps: 1.

  • Page 157: Chapter Overview

    Remote Interfaces ........Chapter Overview In this Chapter This Chapter is divided into the following Sections: Topic See Page...

  • Page 158: Section A. Remote Interfaces, Overview And Assumptions

    R E M O T E I N T E R F A C E S Remote Interfaces Overview Section A: Remote Interfaces, Overview and Assumptions ........Remote Interfaces Overview The ATS-700 &...
  • Page 159 R E M O T E I N T E R F A C E S Remote Interfaces Overview Software Version 1 • Only one command or query allowed per command line. compatibility mode • No command terminators are required. The THERMOSTREAM checks the input buffer every 50mSec for data then process what is in the input buffer.

  • Page 160: Section B. Enable/Disable Version 1 Software

    R E M O T E I N T E R F A C E S Section B: Enable/Disable Version 1 Software ........Refer to Chapter 3 to determine current software version.
  • Page 161 R E M O T E I N T E R F A C E S Disable Version 1 To disable Software Version 1 set "Compatible4000=TRUE" flag. Software To exit Version 1, and return to Version 3, navigate to \X-Stream.ini and change the "Compatible4000=FALSE"...

  • Page 162: Section C. Syntax

    R E M O T E I N T E R F A C E S Syntax Overview Section C: Syntax ........Syntax Overview For both GPIB (IEEE-488.2) and Serial (RS-232C): •...

  • Page 163: Section D. Command Processing

    R E M O T E I N T E R F A C E S Command Processing Overview Section D: Command Processing ........Command Processing Overview •...

  • Page 164: Section E. Error Reporting (Software Version 3)

    R E M O T E I N T E R F A C E S Command Processing Overview Section E: Error Reporting (Software Version 3) ........Command and query errors are reported by means of the IEEE-488.2 “standard event status register.”...

  • Page 165: Section F. Maximizing Communications Throughput

    R E M O T E I N T E R F A C E S Command Processing Overview Section F: Maximizing Communications Throughput ........•...

  • Page 166: Section G. Ieee-488.2 Interface

    R E M O T E I N T E R F A C E S Set: Bus Address; Baud 9600 Section G: IEEE-488.2 Interface ........Set: Bus Address;...

  • Page 167: Section H. Serial Interface

    R E M O T E I N T E R F A C E S Serial Interface Connector Section H: Serial Interface ........Serial Interface Connector The system I/O panel provides a DB9P (9-pin male) connector with a nonstandard pinout.

  • Page 168: Demonstration Program

    R E M O T E I N T E R F A C E S Demonstration Program Demonstration Program A “C” Language demonstration program, sdemo, illustrates recommended programming practices for the THERMOSTREAM. Sdemo is a 32-bit Windows console application. Source and executable versions of sdemo are provided on the THERMOSTREAM Interface &...

  • Page 169: Remote Commands Overview

    R E M O T E I N T E R F A C E S Remote Commands Overview Section I: Remote Command Set ........Remote Commands Overview In this Section The following topics are covered in this Section:...

  • Page 170: Ieee Mandatory Commands

    R E M O T E I N T E R F A C E S IEEE Mandatory Commands IEEE Mandatory Commands Command Description *CLS Clear the status (*ESR, TESR) registers. *ESE Set the standard event status enable (mask) register. *ESE nnn -- where nnn is 0 –...
  • Page 171 R E M O T E I N T E R F A C E S IEEE Mandatory Commands Command Description *STB? Read the status byte. bit 7 - ready bit 6 - master summary status (MSS) bit bit 5 - standard event status (ESB) summary bit bit 4 - message available (MAV) (GPIB only, always 0 for RS-232) bit 3 - temperature event (TESR) summary bit bit 2 - device specific error (EROR) summary bit...

  • Page 172: Rs-232C Serial Commands

    R E M O T E I N T E R F A C E S RS-232C Serial Commands RS-232C Serial Commands Command Description Go to local – enables System touch screen controls. NOTE: In accordance with the IEEE-488.2 standard, the System still responds to remote commands in when in local mode.

  • Page 173: Device Specific Commands

    R E M O T E I N T E R F A C E S Device Specific Commands Device Specific Commands Command Description ADMD Set the air-to-DUT maximum difference. ADMD nnn -- where nnn is 10 - 300 °C in 1 degree increments. ADMD? Read the air-to-DUT maximum difference.
  • Page 174 R E M O T E I N T E R F A C E S Device Specific Commands Command Description CLER Clear device-specific (reported by EROR?) errors. NOTE: After sending this command, wait 4 seconds before sending another command. COOL Turn the compressor on or off.
  • Page 175 R E M O T E I N T E R F A C E S Device Specific Commands Command Description DSNS Set the DUT sensor type. DSNS n -- where n is 0-4 0 – no DUT sensor 1 – type T thermocouple 2 –...
  • Page 176 R E M O T E I N T E R F A C E S Device Specific Commands Command Description EDIT? Read the on/off state of EDIT mode. EROR? Read the device-specific error register (16 bits). Version 3 software: bit 15 –...
  • Page 177 R E M O T E I N T E R F A C E S Device Specific Commands Command Description FLOW? Read the setting of FLOW. NOTE: The FLOW on/off state also appears as a bit in AUXC?. FLRE? Read the measured main nozzle air flow rate, in scfm.
  • Page 178 R E M O T E I N T E R F A C E S Device Specific Commands Command Description LLIM Set the lower air temperature limit. LLIM nnn -- where nnn is -150 to +25 °C NOTE: LLIM limits the minimum air temperature in both air and DUT control modes.
  • Page 179 R E M O T E I N T E R F A C E S Device Specific Commands Command Description RSTO Reset (force) the System to the Operator screen. NOTE: Any device-specific errors are reset. The upper and lower temperature limits and certain other values are reset.
  • Page 180 R E M O T E I N T E R F A C E S Device Specific Commands Command Description SPEN Enable/disable the use during temperature cycling of the currently selected set point. SPEN 1 – the System uses the set point during temperature cycling. SPEN 0 –...
  • Page 181 R E M O T E I N T E R F A C E S Device Specific Commands Command Description TESE Set the temperature event status enable (mask) register. TESE nnn -- where nnn is 0 – 255 NOTE: See TESR? for the meaning of each bit in the mask. TESE? Read the temperature event status enable (mask) register.
  • Page 182 R E M O T E I N T E R F A C E S Device Specific Commands Command Description WHAT? Returns an integer indicating what the system is doing at the time the query is processed. 5 = on Operator screen 6 = on Cycle screen WNDW Set the currently selected set point’s temperature window.

  • Page 183: Ethernet Overview

    R E M O T E I N T E R F A C E S Ethernet Overview Section J: Ethernet 10/100 BaseT Interface ........Ethernet Overview In this Section The following topics are covered in this Section:...

  • Page 184: Ethernet Connector

    R E M O T E I N T E R F A C E S Ethernet Connector Ethernet Connector Introduction An industry standard RJ-45 port is provided for 10/100 BaseT Ethernet communications. It supports: • 10 Mb/s and 100 Mb/s operation (N-way auto-negotiation) •...

  • Page 185: Ethernet Log In/Log Out

    R E M O T E I N T E R F A C E S Ethernet Log In/Log Out Ethernet Log In/Log Out Procedure To log in / log out, via Ethernet to a fully booted, operational THERMOSTREAM, from a remote host: Step Action...

  • Page 186: Section K. Mct Interface

    R E M O T E I N T E R F A C E S MCT Interface Section K: MCT Interface ........MCT Interface This interface has 2 inputs: 4-30...
  • Page 187 R E M O T E I N T E R F A C E S MCT Interface • End of Test (EOT) • Stop On First Fail (SFF), and one output: • Start Test (ST). To set the input/output pulse polarity, use “MCT Polarity: Positive/Negative” on the Utilities Screen (see Chapter 3 for more information on the Utilities screen.
  • Page 188 R E M O T E I N T E R F A C E S MCT Interface 4-32 ATS-700 & -800 Series Interface & Applications Manual...

  • Page 189: Chapter 5. Routine Maintenance

    Routine Maintenance ........Chapter Overview In this Chapter This Chapter is divided into the following Sections: Topic See Page...

  • Page 190: Section A. Maintenance Log

    R O U T I N E M A I N T E N A N C E Section A: Maintenance Log ........Introduction The following log is provided as a suggested long term preventive maintenance schedule.
  • Page 191 R O U T I N E M A I N T E N A N C E Section B: Inspection and Cleaning ........Introduction Weekly inspection is recommended for frequently used systems to ensure normal operation with no deterioration in performance.

  • Page 192: Section C. Side Panel And Cover Removal

    R O U T I N E M A I N T E N A N C E Section C: Side Panel and Cover Removal ........ATTENTION No tools are needed to remove or reinstall the panels.

  • Page 193: Section D. Air Path Maintenance

    R O U T I N E M A I N T E N A N C E Overview Section D: Air Path Maintenance ........Overview Follow this sequence to inspect the air filters to follow the air path: Particle Filter, Pneumatic Module: a) change element when it is visibly dirty or system is...

  • Page 194: Drain Moisture From Pneumatics Filter Elements

    R O U T I N E M A I N T E N A N C E Drain Moisture from Pneumatics Filter Elements Drain Moisture from Pneumatics Filter Elements Introduction At least once a week (daily if system is used during multiple shifts), remove the front panel and follow the procedure below to drain moisture from (bleed) the filter elements.
  • Page 195 R O U T I N E M A I N T E N A N C E Drain Moisture from Pneumatics Filter Elements Step Action Optional: spigot has barb fitting to attach rubber hose; put free end of hose in drainage container.

  • Page 196: Pneumatics Filter Element Replacement

    Filter Cover (push down and twist to remove) Procedure Watch the ThermoStream Air Filter Replacement video on the inTEST Thermal Solution’s YouTube Channel: https://www.youtube.com/watch?v=w03Mu0O2CdA To replace the Filter Element, use P/N CS158580. WARNING WARNINGS 1, 2, 3, 8, 9 in Chapter 1, Safety.

  • Page 197: Air Dryer: Post Filter Replacement

    Air Dryer: Post Filter Replacement Post Filter Detailed Post Filter Procedure Watch the ThermoStream Air Filter Replacement video on the inTEST Thermal Solution’s YouTube Channel: https://www.youtube.com/watch?v=w03Mu0O2CdA This video details post filter replacement at the 3:25 mark. To replace the Filter, use P/N ZZ10110. WARNING WARNINGS 1, 2, 3, 8, 9 in Chapter 1, Safety.

  • Page 198: Muffler Replacement

    R O U T I N E M A I N T E N A N C E Muffler Replacement Muffler Replacement Muffler Detailed Muffler Procedure To replace the Muffler, use P/N ZZ09300. WARNING WARNINGS 1, 2, 3, 8, 9 in Chapter 1, Safety. Step Action Power down the System and disconnect power cord.

  • Page 199: Section E. Verification Of Dut, Rtd, And Diode Sensors

    R O U T I N E M A I N T E N A N C E Overview Section E: Verification of DUT, RTD, and Diode Sensors ........Overview In this Section The following topics are covered in this Section:...

  • Page 200: Dut Verification Introduction

    R O U T I N E M A I N T E N A N C E DUT Verification Introduction DUT Verification Introduction Verification determines whether or not the System is currently calibrated to standard or if the System needs to be recalibrated. Before the System is calibrated, or at any time the system calibration is questioned, perform the verification procedure as outlined below.

  • Page 201: Low Temperature Verification

    R O U T I N E M A I N T E N A N C E Low Temperature Verification Low Temperature Verification Procedure Step Action Access Setup Screen and a) set "Air Temp Limit: High" at or above +200.0 °C, and b) set "Air Temp Limit: Low"...
  • Page 202 R O U T I N E M A I N T E N A N C E Low Temperature Verification Step Action To restore the System, access the Utilities Screen and set "Flow: Off" which prevents running to a set point; next disconnect the Monitor “Y” cable connectors, which generates an "Error"...
  • Page 203 R O U T I N E M A I N T E N A N C E Low Temperature Verification Step Action Use an external Resistance Temperature Detector (RTD) Simulator (or use a decade resistance box) accurate to .01% of setting, with a range from 10Ω to 1,111.110Ω, as the input to the System, rather than allowing the DUT to control the System, as follows;...
  • Page 204 R O U T I N E M A I N T E N A N C E Low Temperature Verification Step Action After calibrating the Diode, then an external Type T or Type K sensor may be interfaced to the Diode and can be read to verify the calibration. Temperature accuracy (the acceptable temperature range above/below set point) varies based on the chosen Diode’s linearity.

  • Page 205: High Temperature Verification

    R O U T I N E M A I N T E N A N C E High Temperature Verification High Temperature Verification Procedure Step Action Access Setup Screen and a) set "Air Temp Limit: High" at or above +200.0 °C, and b) set "Air Temp Limit: Low"...
  • Page 206 R O U T I N E M A I N T E N A N C E High Temperature Verification Step Action If the difference between the Monitor and System readings is between (within the range of) ±1.0 °C, then no re-calibration is required. Restore the System as given above (or continue High Temperature verification with the DUT Modes (T, K, RTD, Diode sensors) below.
  • Page 207 R O U T I N E M A I N T E N A N C E High Temperature Verification Step Action Insert the RTD Simulator male plug into the “DUT RTD/Diode” sensor port on the System rear I/O panel. Access the Setup Screen and a) set "DUT Sensor"...

  • Page 208: Section F. Calibration

    R O U T I N E M A I N T E N A N C E Overview Section F: Calibration ........Overview In this Section The following topics are covered in this Section:...

  • Page 209: Calibration Introduction

    R O U T I N E M A I N T E N A N C E Calibration Introduction Calibration Introduction Verification determines whether or not the System is currently calibrated to standard or if the System needs to be recalibrated. Before the System is calibrated, or any time system calibration is questioned, perform the sensor verification procedures given in Verification of DUT, RTD, and Diode...

  • Page 210: Calibration Select Sensor Screen

    R O U T I N E M A I N T E N A N C E Calibration Select Sensor Screen Calibration Select Sensor Screen Calibration Select Sensor Screen Detailed NOTE: Before entering the Calibration Select Screen, the appropriate DUT type must be selected in the Utilities and Setup Screens.

  • Page 211: Air Sensor Calibration (Air Mode)

    R O U T I N E M A I N T E N A N C E Air Sensor Calibration (Air Mode) Air Sensor Calibration (Air Mode) Start Calibrating (Air Sensor) Procedure To calibrate the main Air sensor: Step Action Run system for half an hour at Ambient to stabilize components at normal operating temperatures.
  • Page 212 R O U T I N E M A I N T E N A N C E Air Sensor Calibration (Air Mode) Step Action Disconnect the calibration jack (blue) on the rear of the Thermal Head. Calibration Jack Plug a male connector from the Calibrator into the female connector of the Calibration Jack.

  • Page 213: Sensor Calibration: Type T, Type K Thermocouples (Dut Mode)

    R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) Introduction to Type The sensor calibration procedures for Type T and Type K Thermocouples are identical. T and Type K There are two methods for calibrating the sensors: Thermocouple...
  • Page 214 R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) To calibrate a the sensor: Step Action Run system for half an hour at Ambient to stabilize components at normal operating temperatures.
  • Page 215 R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) ATTENTION The System must initially be calibrated with the Calibrator method before the External Sensor method can be used.
  • Page 216 R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) Step Action As the System ramps to the Low Calibration set point, progress can be monitored on the Calibration graph: The Green Line - represents the desired set point (-30 in the example below) The Red Line - represents the Main Air Temperature.
  • Page 217 R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) Step Action Enter the ***Low Calibration Reading***. The Low Calibration Reading is the temperature that is displayed on the External Meter.
  • Page 218 R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) Step Action As the System ramps to the High Calibration set point, progress can be monitored on the Calibration graph: The Green Line - represents the desired set point (150.0 in the example below) The Red Line - represents the Main Air Temperature.
  • Page 219 R O U T I N E M A I N T E N A N C E Sensor Calibration: Type T, Type K Thermocouples (DUT Mode) Step Action Enter the ***High Calibration Reading***. The High Calibration Reading is the temperature that is displayed on the External Meter.

  • Page 220: Rtd Sensor Calibration (Dut Mode)

    R O U T I N E M A I N T E N A N C E RTD Sensor Calibration (DUT Mode) RTD Sensor Calibration (DUT Mode) RTD Sensor This calibration method uses an external voltage source (or Calibrator) as the primary Calibration reference.
  • Page 221 R O U T I N E M A I N T E N A N C E RTD Sensor Calibration (DUT Mode) Step Action Unplug any external RTD sensor plug from the RTD socket on the rear panel I/ O, and plug the Calibrator output plug into the RTD rear panel socket, taking care to observe plug pin polarity.

  • Page 222: Diode Sensor Calibration (Dut Mode)

    R O U T I N E M A I N T E N A N C E Diode Sensor Calibration (DUT Mode) Diode Sensor Calibration (DUT Mode) Diode Calibration This method requires the Diode Manufacturer’s Specifications to be manually entered into the Introduction Calibration fields.
  • Page 223 R O U T I N E M A I N T E N A N C E Diode Sensor Calibration (DUT Mode) Step Action In the Low Diode Reading, mv field, enter the millivolt value of the Diode at the low calibration point.

  • Page 224: Tc Meter Calibration (Tc Meter Mode)

    R O U T I N E M A I N T E N A N C E TC Meter Calibration (TC Meter Mode) TC Meter Calibration (TC Meter Mode) TC Meter Calibration Some Test Setups do not allow an external temperature sensor to be interfaced with the DUT. Introduction The TC Meter Mode uses either the Main Air sensor (with offsets) or a DUT sensor (with offsets) to allow the system to achieve a DUT set point without interfacing a DUT sensor.
  • Page 225 R O U T I N E M A I N T E N A N C E TC Meter Calibration (TC Meter Mode) Step Action Set the Ambient Window, C as desired. Ambient is set at 25.0 C (+/- 20.0) The Air temperature and the Calibrated DUT temperature will be the same value when the system is within the Ambient Window.

  • Page 226: Flow Board Calibration

    R O U T I N E M A I N T E N A N C E Flow Board Calibration Flow Board Calibration Introduction Firmware and Software Required for this Calibration: Flow Board Firmware: PG169050F or later OCM Software Version: 5.5.0 release [PG183940A] or later Watlow Firmware: 5.50 [PG183950A] or later) WARNING WARNING: Clean, dry air between 17°...
  • Page 227 R O U T I N E M A I N T E N A N C E Flow Board Calibration Flow Board Calibration Procedure Step Action Power down the System. Unplug the main power cord and shut off the main air supply.
  • Page 228 R O U T I N E M A I N T E N A N C E Flow Board Calibration Step Action NOTE! Before Powering On the System, Be sure that nothing is connected to the Thermal Head (i.e. an external flow meter). Connect Main Air and Power to the THERMOSTREAM.
  • Page 229 R O U T I N E M A I N T E N A N C E Flow Board Calibration Step Action Press the Start Calibration button and the Flow Board Calibration Screen displays as shown below. Before Starting the Calibration, connect the external flow meter! ATS-700 &...
  • Page 230 R O U T I N E M A I N T E N A N C E Flow Board Calibration Step Action Assemble and Connect an external flow meter to the ThermoStream’s main air nozzle. Flexline Hose (SA17182, connect to main air nozzle) External Flow Meter...
  • Page 231 R O U T I N E M A I N T E N A N C E Flow Board Calibration Step Action Once the external Flow Meter is connected, press Start Calibration in the Flow Board Calibration screen. Follow the on-screen prompts. •...
  • Page 232 R O U T I N E M A I N T E N A N C E Flow Board Calibration 5-44 ATS-700 & -800 Series Interface & Applications Manual...

  • Page 233: Safety Data Sheets

    Safety Data Sheets ........SDS Overview Introduction The Safety Data Sheets (SDS) for storing, handling, or disposing the following fluids used in the System are presented in this Chapter.:...
  • Page 234 SDS Overview ATS-700 & -800 Series Interface & Applications Manual...

  • Page 235: Safety Data Sheet

    Int’l. Emergency Phone (collect): (703) 527-3887 Recommended Use: Refrigerant blend for inTEST Thermal chillers Restrictions on Use: To be used only on inTEST Thermal chillers Hazard(s) Identification: All hazards regarding the chemical: Product Hazard Category: Gases under Pressure Liquefied Gas...
  • Page 236 SAFETY DATA SHEET inTEST Thermal Solutions Inhalation: Low levels of concentration, initial symptoms may include headache, dizziness, nausea, loss of concentration and irritation. High concentrations of vapor is harmful and may cause central nervous system depression with dizziness, cardiac arrhythmia, confusion, incoordination, drowsiness, heart irregularities, unconsciousness or death.
  • Page 237 SAFETY DATA SHEET inTEST Thermal Solutions Inhalation: Immediately remove to fresh air. Keep person calm. If not breathing, give artificial respiration. If breathing is difficult give oxygen. Call a physician Ingestion: Ingestion is not considered a potential route of exposure...

  • Page 238: Exposure Controls/Personal Protection

    SAFETY DATA SHEET inTEST Thermal Solutions Safeguards (personnel): Evacuate personnel to safe areas. Ventilate area, especially low and enclosed places where vapors may collect. Protective Equipment: Review FIRE FIGHTING MEASURES and HANDLING (Personnel) sections before proceeding with clean-up. Use appropriate PERSONAL PROTECTIVE EQUIPMENT during clean-up.
  • Page 239 SAFETY DATA SHEET inTEST Thermal Solutions Personal Protective Equipment (PPE): Wear impervious clothing, such as gloves, apron, boots, or whole bodysuit as appropriate. Wear Chemical splash goggles or safety glasses. Wear NIOSH approved respiratory protection, as appropriate. Physical and Chemical Properties:...
  • Page 240 SAFETY DATA SHEET inTEST Thermal Solutions Freezing point -186.7C /-304.2 F Boiling point -127.9C / -198.2F Solubility in water 0.0015 wt% @ 25C / 77F Stability and Reactivity: Stability: All components in this blend are chemically stable under specified conditions or storage, shipment and or use.
  • Page 241 SAFETY DATA SHEET inTEST Thermal Solutions CAS. No. 75-46-7 HFC-23 Animal Data: Inhalation 4 hr LC50: >663,000 ppm in rats HFC-23 is untested for skin and eye irritancy, and for animal sensitization. No animal tests are available to define the carcinogenic hazards of HFC-23. The maternal and developmental NOAEL was 50,000 ppm.

  • Page 242: Shipping Containers

    SAFETY DATA SHEET inTEST Thermal Solutions Effect of Chemical on Aquatic Life: No Evidence is currently available on the effects of these refrigerants on aquatic life. Disposal Considerations: (*OSHA non-mandatory) Recover into high pressure recovery tank if possible. Dispose of in accordance with federal, state and local regulations.
  • Page 243 SAFETY DATA SHEET inTEST Thermal Solutions Halocarbon 14 CAS Number 75-73-0 Product Hazard Categories: Lists: Acute Extremely Hazards Substance Chronic Cercla Hazards Substance Fire Toxic Chemical Reactivity Pressure Other Information: NPCA – HMIS Ratings: HFC – 236fa HFC - 23...
  • Page 245 SAFETY DATA SHEET PE68 OIL 1. CHEMICAL PRODUCT AND COMPANY INFORMATION PRODUCT: NATIONAL POLYOLESTER LUBRICANT PE68 PRODUCT CODE: PE68 CHEMICAL NAME/FAMILY: SYNTHETIC ESTER LUBRICATING FLUID OTHER NAMES: Refrigerant Oil MANUFACTURER: NATIONAL REFRIGERANTS, INC. ADDRESS: 11401 Roosevelt Boulevard Phila., Pa. 19154 INFORMATION: 800-262-0012 EMERGENCY: 800-424-9300 DATE: 3/2015...
  • Page 246 SAFETY DATA SHEET PE68 OIL resuscitation; administer oxygen if available. If overexposure is due to oil mist, remove from further exposure until excessive oil mist condition subsides. INGESTION: If ingested, do not induce vomiting. Call a physician immediately. 5. FIRE FIGHTING MEASURES FIRE AND EXPLOSITION HAZARDS: N/A EXTINGUISHING MEDIA: Foam, CO 2 , Dry Chemical SPECIAL FIREFIGHTING INSTRUCTIONS: Use water spray to cool surface of container.
  • Page 247 SAFETY DATA SHEET PE68 OIL PERSONAL HYGIENE Minimize breathing vapor, mist, or fumes. Avoid prolonged contact with skin. Remove contaminated clothing, and launder or dry-clean before reuse. Cleanse skin thoroughly after contact, especially before eating, with waterless hand cleaner followed by soap and water. EXPOSURE GUIDELINES: ACGIH TLV = 5mg/m3 (as a mist) 9.
  • Page 248 SAFETY DATA SHEET PE68 OIL 11. TOXICOLOGICAL INFORMATION PRINCIPLE HEATLH HAZARDS SKIN CONTACT: In case of skin contact, remove contaminated clothing and wash skin thoroughly with soap and water. EYE CONTACT: If splashed into eyes, flush with clear water for 15-minutes or until irritation subsides.
  • Page 249 SAFETY DATA SHEET PE68 OIL Soil Mobility Not determined 13. DISPOSAL CONSIDERATIONS SPILL, LEAK OR RELEASE Ventilate area. Do not flush into sewers. Dike spill. Collect on absorbent material and transfer to steel drums for recovery or disposal. Comply with Federal, State and local regulations on reporting releases.
  • Page 250 SAFETY DATA SHEET PE68 OIL TOXIC SUBSTANCES (SARA TITLE III/SECTION 313 & 40CFR372) MATERIAL CAS NO. WT % None listed 16. OTHER INFORMATION HMIS CODES: H DISCLAIMER: INFORMATION AND RECOMMENDATIONS CONTAINED HEREIN ARE BELIEVED TO BE ACCURATE AT THE TIME OF PREPARATION. NO WARRANTY IS MADE CONCERNING THE ACCURACY AND NO LIABILITY SHALL BE MADE FOR CLAIMS FOR USE OR RELIANCE OF THE RECOMMENDATIONS CONTAINED HEREIN Page 6 of 6...
  • Page 251 SAFETY DATA SHEET according to 1907/2006/EC, Article 31 Page 1 of 2 MOLECULAR SIEVE 4A Revision Revision date 1. IDENTIFICATION OF THE SUBSTANCE / PREPARATION AND THE COMPANY Product name MOLECULAR SIEVE 4A Company Elemental Microanalysis Ltd Hameldown Road Okehampton Business Park Exeter Road Okehampton Devon EX20 1UB...
  • Page 252 Page 2 of 2 MOLECULAR SIEVE 4A Revision Revision date 7. HANDLING AND STORAGE Handling Avoid contact with eyes and skin. Ensure adequate ventilation of the working area. Adopt best Manual Handling considerations when handling, carrying and dispensing. Storage Keep in a cool, dry, well ventilated area. Keep containers tightly closed. Store in correctly labelled containers.
  • Page 253 eCompressedair.com | 866-650-1937 Safety Data Sheet F200 Revision date : 2013/03/02 Page: 1/7 Version: 4.0 (30500621/SDS_GEN_US/EN) 1. Product and Company Identification Company 24 Hour Emergency Response Information BASF CORPORATION CHEMTREC: 1-800-424-9300 100 Campus Drive BASF HOTLINE: 1-800-832-HELP Florham Park, NJ 07932, USA 2.

  • Page 254: Composition / Information On Ingredients

    Safety Data Sheet F200 Revision date : 2013/03/02 Page: 2/7 Version: 4.0 (30500621/SDS_GEN_US/EN) Aquatic toxicity: There is a high probability that the product is not acutely harmful to aquatic organisms. The product has not been tested. The statement has been derived from the properties of the individual components. Degradation / environmental fate: Not applicable for inorganic substances.

  • Page 255: Handling And Storage

    Safety Data Sheet F200 Revision date : 2013/03/02 Page: 3/7 Version: 4.0 (30500621/SDS_GEN_US/EN) Environmental precautions: Prevent spread over a wide area (e.g. by containment or oil barriers). Do not discharge into drains/surface waters/groundwater. Contain contaminated water/firefighting water. Cleanup: Vacuum up spilled product. Place into suitable container for disposal. 7.

  • Page 256: Stability And Reactivity

    Safety Data Sheet F200 Revision date : 2013/03/02 Page: 4/7 Version: 4.0 (30500621/SDS_GEN_US/EN) pH value: 9.4 - 10.1 Melting point: 2,050 °C Bulk density: 38.0 - 52 lb/ft3 ( 68 °F) Viscosity, dynamic: not applicable Solubility in water: insoluble 10. Stability and Reactivity Conditions to avoid: Avoid deposition of dust.

  • Page 257: Disposal Considerations

    Safety Data Sheet F200 Revision date : 2013/03/02 Page: 5/7 Version: 4.0 (30500621/SDS_GEN_US/EN) The product has not been tested. The statement has been derived from products of a similar structure and composition. Information on: Aluminum oxide Acute: DIN 38412 Part 15 static Leuciscus idus/LC50 (96 h): >...

  • Page 258: Regulatory Information

    Safety Data Sheet F200 Revision date : 2013/03/02 Page: 6/7 Version: 4.0 (30500621/SDS_GEN_US/EN) 15. Regulatory Information Federal Regulations Registration status: Chemical TSCA, US released / listed OSHA hazard category: ACGIH TLV established; EPCRA 311/312 (Hazard categories): Acute; EPCRA 313: CAS Number Chemical name 1344-28-1 Aluminum oxide...
  • Page 259 Safety Data Sheet F200 Revision date : 2013/03/02 Page: 7/7 Version: 4.0 (30500621/SDS_GEN_US/EN) THE DESCRIPTIONS, DESIGNS, DATA, AND INFORMATION FURNISHED BY BASF HEREUNDER ARE GIVEN GRATIS AND BASF ASSUMES NO OBLIGATION OR LIABILITY FOR THE DESCRIPTION, DESIGNS, DATA AND INFORMATION GIVEN OR RESULTS OBTAINED, ALL SUCH BEING GIVEN AND ACCEPTED AT YOUR RISK.

  • Page 261: Drawings Overview

    Drawings ........Drawings Overview In this Appendix The following drawings and schematics are detailed: Drawing/Schematic Drawing #...
  • Page 262 Drawings Overview ATS-700 & -800 Series Interface & Applications Manual...
  • Page 263 Revisions Revisions Revisions Zone Zone Zone Description Description Description Date Date Date Approved Approved Approved SEE SHEET 1 CBL 24 24 T-T/C CBL 25 24 T-T/C T-T/C SS SHIETH HEAD KEYPAD MOMEN HEAD UP/DOWN +24V CUTOUT 2 (391C) - FUSE BLOW +24V CUTOUT 1 (356C) - RELAY LATCH OUT MOMEN CBL 26 24 K-T/C...
  • Page 264 Revisions Revisions Revisions Zone Zone Zone Description Description Description Date Date Date Approved Approved Approved INITIAL RELEASE, for -80-90 Streams , ECO 060717 7/25/06 Formerly 17353, Differences include: 4310 (ATS 5xx) BOARD SET CB4 to 20A, Added CBL11 & 12 Wiring, Add F3 & F4, Chg F1 and F2 to 0.16A, Chg TB30 and 31, Add TB24A, Chg wires 35, 36, 37 and 38, Add CA6,...

  • Page 267: Backwards Compatibility

    ATS Series to TP04300 ........Backwards Compatibility Introduction The ATS-XXX remote interface command set exhibits a high degree of backwards compatibility with that of the TP04300.
  • Page 268 Backwards Compatibility ATS-700 & -800 Series Interface & Applications Manual...

  • Page 269: Application Notes Overview

    Application Notes: Advanced Operations ........Application Notes Overview In this Appendix The following Topics are detailed in this Appendix: Topic...

  • Page 270: Temperature Control Using The Ats-Series System

    Temperature Control Using the ATS-Series System Temperature Control Using the ATS-Series System The main application of the system is to control the temperature of the Device Under Test (DUT) by varying the temperature of the air stream coming out of the air nozzle. There are three modes of temperature control in the system.
  • Page 271 DUT Mode DUT Mode DUT Mode is use for controlling the temperature of the DUT. Pros: • Accurate DUT temperature controlling (the DUT is controlled within ±0.1C) Cons: • Requires an external temperature sensor (thermocouple, RTD, or diode) Mounting and The temperature sensor has to be in direct contact with the DUT and connected to the back of Selecting a DUT the system.
  • Page 272 DUT Mode DTYP Setting First, choose the appropriate DUT Type (DTYP) settings. The system is designed to control the temperature of a wide variety of DUTs. Depending on the geometry, size, material, and location of the DUT relative to the air stream, the DUT responds differently to changes in the air temperature.

  • Page 273: Flow Rate Setting

    DUT Mode RAMP rate Setting RAMP rate is the speed (°C/sec) at which the system transitions from one set point to another. A RAMP rate setting of “9999” allows the system to transition (or ramp) as fast as possible; a RAMP rate setting of “0”...

  • Page 274: Temperature Control Troubleshooting

    Temperature Control Troubleshooting Temperature Control Troubleshooting This section describes common problems in the temperature transition and suggests how use the settings in the Setup Screen to correct them. Oscillatory behavior DUT and air temperatures oscillate around the set point. • DTYP - Try to use a higher DTYP, if you are already at DTYP 3, see the Thermal Con- stant adjustments (below).
  • Page 275 Temperature Control Troubleshooting Steady State Error DUT temperature extremely slow changes or stays at steady state below the set point • DTYP - Try to use lower DTYP, if you are already at DTYP 0, see the Thermal Constant adjustments •...

  • Page 276: Tc Meter Mode

    TC Meter Mode TC Meter Mode Introduction Some test setups do not allow an external temperature sensor to be interfaced with the Device Under Test (DUT). The solution to these types of test setups is to thermally characterize the DUT and then use TC Meter Mode to control the DUT with a calibrated offset. The calibrated offset is determined by the DUT characterization and allows for a DUT temperature to be achieved without interfacing a temperature sensor directly at, on, or into the DUT.

  • Page 277: Specifications

    Data Sheets & Specifications ........ATS-700 and -800 Series Data Sheets Data sheets for all ThermoStream models can be downloaded in PDF format at: http://intestthermal.com/resources/resource-center/temperature-forcing ATS-700 &...
  • Page 278 ATS-700 and -800 Series Data Sheets ATS-700 & -800 Series Interface & Applications Manual...

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