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AMPTO MSP-80 User And Maintenance Manual

Spiral mixer fixed bowl
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Spiral mixer fixed bowl
MSP-80

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Summary of Contents for AMPTO MSP-80

  • Page 1 Spiral mixer fixed bowl MSP-80...
  • Page 3 INTRODUCTION FOREWORD This instruction manual is for operators and staff appointed and authorised to use the machine. It is also intended for the employer, the managers and supervisors of the user company, who must read it and thoroughly understand it, to allow them, as the case may be, to implement part of the obligations that legislation and standards in force attribute to them for health and safety in the workplace;...
  • Page 4 INSTRUCTIONS AND GENERAL WARNINGS cannot be held in any way liable for damage to people, animals or property caused by non- compliance with the provisions of this manual, and in particular, with the following instructions: Do not tamper with the guards and safety devices fitted on the machine; Do not remove the guards and do not disable...

  • Page 5: Terms And Definitions

    (e.g. production, maintenance, cleaning, etc.). CLIENT: natural or legal person who purchased the machine from AMPTO SNC USER: natural or legal person using the machine...
  • Page 6 SUMMARY OF CONTENT OF EC DECLARATIONS OF CONFORMITY Machinery to which conformity is declared: Spiral mixers, whose intended use is indicated in par. 2.2 of this manual. Models: MSP JET/T 40 - 60 - 80 - 100 - M130 - 160 - 200 - 250 - 300 MSP JET/TS 60 - 80 - 100 - 130 - 160 - 200 - 250 - 300 European Directives to which conformity of the machinery is declared: -Directive 2006/42/EC of the European Parliament and Council on 17 May 2006 relating to machinery and...
  • Page 7 VALIDITY OF CE MARKING AND EC DECLARATION OF CONFORMITY In this manual, all the references and/or instructions relating to: • CE marking, • EC Declaration/s of Conformity, • Declaration/s of Incorporation of the partly completed machine, •directives and regulations issued by institutional bodies within the European Union (Parliament, Council, Commission, etc.) and relative legal transposition in the member states of the EU, •...
  • Page 8 DESCRIPTION OF THE MACHINE INTENDED USE OF THE MACHINE; PERMITTED USE AND FORBIDDEN USE The MSP JET/T and MSP JET/TS models of spiral mixer are intended for use for mixing and blending various foodstuff ingredients (including water, flour, salt and yeast), in the conditions outlined in this manual, to obtain a homogeneous dough mass for production, using further work processes independent of the mixer, of bread and pastry products.

  • Page 9: Main Parts Of The Machine

    MAIN PARTS OF THE MACHINE The main parts composing the machine are (see Figure 1): ref. 1 base frame ref. 2 bowl ref. 3 spiral arm (mixing tool); based on the machine and panel ref. 7 supply, it can rotate at - two different speeds , identified with: speed 1 (lower) and speed 2 (higher) ref.
  • Page 10 CONTROL PANEL CONTROL PANEL TYPE A (ELECTRO-MECHANICAL 2 SPEEDS) The control panel includes the following devices (see Figure 2): ref. 1 light button (white) to start in speed 1 ref. 2 electro-mechanical timer with digital display (timer) to set the mixing time in speed 1 ref.
  • Page 11 MAIN TECHNICAL CHARACTERISTCS MSP JET/T 1050 1100 1220 1220 1320 1470 1470 1570 1620 Machine 1040 1090 measurements 1100 1180 1450 1450 1450 1600 1600 1600 1650 (see Figura 6) 1520 1550 1825 1815 1905 2140 2130 2220 2300 Spiral arm minimum/maximum 100/200 speed Bowl speed...
  • Page 12 Figure 6 - Machine measurements Packaging C (cardboard shell on wooden pallet) Packaging G (wooden crate) spiral mixer fixed bowl...

  • Page 13: Machine Plate

    MACHINE PLATE Figure 8 gives an example of a plate (without data) and its fixing position on the machine. Figure 8 - Identification plate and its position spiral mixer fixed bowl...
  • Page 14 INSTALLATION AND USE WARNINGS FOR THE INSTALLATION PREMISES The location in which the machine will be held and/or used must comply with legislation in force to ensure adequate protection against atmospheric agents, as well as damage, deterioration, etc. The access routes must allow easy passage of the machine, without risk for personal safety and safety of the machine.
  • Page 15 Lift the machine gently, avoiding jolting and swinging; once lifted, it will tilt slightly forward, as shown in Figure 10/A; this is completely normal. Rest it gently on the ground on the lowest side, then gently lower it until it fully rests on all four points of the base planned for this purpose, which are: MSP40: no.

  • Page 16: Electrical Connection

    AMPTO SNC cannot be held in any way liable for damage to people, animals or property directly or indirectly attributable to non-compliance with the instructions in this manual.
  • Page 17 4. For routine use of the machine, the operator must wear safety shoes with reinforced caps; no further PPE are necessary, unless this necessity arises from the health and safety risk assessment which must be carried out by the employer (remember this assessment is compulsory, according to European Union legislation in force).
  • Page 18 When cleaning the machine, at least wear shoes with a reinforced cap, waterproof gloves and an adequate dustproof mask (for the appropriateness of the mask, see the previous point 4). To remove dough from the bowl, get into a comfortable and accessible position and rotate the bowl with the specific hold-down action, then sub-divide it into lightweight, small sized parts which would allow easy and safe handling.
  • Page 19 With the cycle concluded, lift the guard and remove the dough (see par. 3.4.1, point 11); with the specific hold-down command device (see par. 2.3) to facilitate the operation, you can rotate the bowl, if necessary with pulsed action, to bring the dough to the best position for the operator; remember that if the relevant command device is not held active (e.g.
  • Page 20 Unless otherwise specified, the interventions described can be considered routine maintenance; any intervention not covered here must instead be considered special/extraordinary maintenance (for the definitions of routine and special/extraordinary maintenance, see par. 1.4); if in doubt, contact AMPTO SNC. ATTENTION!
  • Page 21 4.3.1.1 DRIVE BELTS MOVING THE SPIRAL ARM (MSP JET/T) With reference to Figure 14, to adjust tensioning of the belts ref. 1: - loosen the four screws ref. 2, to allow sliding of the plate ref. 3 - with a hexagonal opening wrench, loosen the locking nuts ref. 4 and 5, as necessary - with a hexagonal opening wrench, turn the nut ref.
  • Page 22 4.3.1.2 DRIVE BELTS MOVING THE SPIRAL ARM (MSP JET/T) With reference to Figure 15 ⮞ to adjust tensioning of the belts ref. 1: - loosen the four screws ref. 2, to allow sliding of the plate ref. 3 - with a hexagonal opening wrench, turn the screw ref. 4; by doing so, the plate ref. 3 moves supporting the motor with the pulley ref.
  • Page 23 4.3.2 TENSIONING ADJUSTMENT AND/OR REPLACEMENT OF THE DRIVE BELTS MOVING THE BOWL When carrying out the operations described in this paragraph and in the relevant sub-paragraphs, at least wear anti-abrasion gloves, safety shoes with reinforced cap and a safety helmet. With reference to Figure 16, to access the belts and the adjustment points, you must: - dismantle the panel ref.
  • Page 24 4.3.2.1 DRIVE BELTS MOVING THE BOWL MSP JET/T 40 - 60 AND MSP JET/TS 60 With reference to Figure 17 ⮞ to adjust tensioning of the belts ref. 1: - loosen the four screws ref. 2, to allow sliding of the plate ref. 3 - with a hexagonal opening wrench, turn the blind nut ref.
  • Page 25 4.3.2.2 DRIVE BELTS MOVING THE BOWL MSP JET/T AND MSP JET/TS FROM 80 TO 300 With reference to Figure 18 ⮞ to adjust tensioning of the belts ref. 1: - with a hexagonal opening wrench, turn the blind nut ref. 4; by doing so, the plate ref. 3 moves which supports the motor ref.

  • Page 26: Electrical Maintenance

    7 would tend to deform. When a roller is excessively worn or damaged, or is finding rotation difficult (or doesn't rotate at all), it must be replaced; AMPTO SNC will provide the unit with the roller + support ready for assembly on the machine.
  • Page 27 - reassemble the guard ref. 2 and fasten it with all the screws planned. IMPORTANT! The position of the micro-switch is adjusted on the new machine in AMPTO SNC before delivery; once adjustment is complete, the position of the support frame ref. 14 is secured with a film of medium threadlock (e.g.
  • Page 28 Figure 20 - Replacement of the micro-switch associated with the guard spiral mixer fixed bowl...
  • Page 29 The list of recommended spare parts is delivered with this manual. To order spare parts, always contact the retailer where you bought the machine, or contact AMPTO SNC directly, providing a brief description of the part and/or its use, always state the serial number of the machine.
  • Page 30 SAFETY FOREWORD The observations in this chapter are based on the assumption that: • the conditions and intended use of the machine, planned and specified in this manual, are well known to the client/user and every operator responsible for use of the machine •...
  • Page 31 The machine is also characterised by the following hazards: due to dust inhalation H. harm to airways (rhinitis, lacrimation, “occupational” asthma, etc.) caused by inhalation of dust from flour and/or other ingredients linked to hygiene I. harm to personal health due to contact with mould, contact with substances that could rot, penetration of insects, rodents, etc.
  • Page 32 2. Fixed guards: they are guards kept locked by fastening elements which cannot be dismantled without using equipment; if they are correctly assembled and fastened on the base, they particularly (but not only) make the drive units moving the spiral arm and the bowl inaccessible. In detail (see Figure 23): - the drive units moving the spiral arm are segregated using the guard ref.

  • Page 33: Residual Risks

    5.2.3 EFFICIENCY CONTROLS ON SAFETY EQUIPMENT The efficiency and integrity of the safety equipment, described in par. 5.2.2, must be checked at the start of each day and/or work shift as follows: Check the mobile guard on the bowl and the relevant safety micro-switch. The check should be carried out with the bowl empty.
  • Page 34 5.2.5 ELECTRICAL RISKS The closure panel of the box ref. 8 Figure 1 and any other shell containing live parts has a specific sign affixed to give a danger warning (see par. 5.3 The risk is mostly linked to any accidental contact (impossible in normal conditions) with live parts during the maintenance phases;...

  • Page 35: Spare Parts

    SPARE PARTS spiral mixer fixed bowl...
  • Page 36 SPARE PARTS spiral mixer fixed bowl...
  • Page 37 SPARE PARTS MSP JET/T spiral mixer fixed bowl...
  • Page 38 SPARE PARTS MSP JET/TS - TR spiral mixer fixed bowl...

  • Page 39: Wiring Diagram

    WIRING DIAGRAM Tensione esercizio: 220-400V Progetto: Tensione ausiliari: 24 VAC Frequenza: 50-60 Hz Cliente: Corrente nominale: Disegnatore: Potenza totale: Data: Grado di protezione: spiral mixer fixed bowl...
  • Page 40 WIRING DIAGRAM X1-L1 X1-L2 X1-L3 16AM (10x38) (10x38) 2A GL 2A GL (10x38) (10x38) M O T O R E V A S C A M O T O R E S P I R A L E spiral mixer fixed bowl...
  • Page 41 WIRING DIAGRAM 10A GL (10x38) K T 1 U S C I T E S P I R A L E V A S C A A L I M E N T A Z I O N E I N G R E S S I 2 .
  • Page 42 WIRING DIAGRAM T C 1 FU3 FU4 FU5 U S C I T A F I L I 4 5 c m U S C I T A F I L I M 4 0 - 6 0 1 0 5 c m spiral mixer fixed bowl...
  • Page 43 WIRING DIAGRAM Tensione esercizio: 220-400V Progetto: MSP80-250 TIMER SITEC Tensione ausiliari: 24 VAC DOPPIO Frequenza: 50-60 Hz Cliente: Corrente nominale: Disegnatore: Potenza totale: Data: Grado di protezione: spiral mixer fixed bowl...
  • Page 44 WIRING DIAGRAM X1-L1 X1-L2 X1-L3 2A GL (10x38) 10A GL (10x38) M O T O R E V A S C A M O T O R E S P I R A L E spiral mixer fixed bowl...
  • Page 45 WIRING DIAGRAM ALIM K T 1 U S C I T E S P I R A L E V A S C A A L I M E N T A Z I O N E I N G R E S S I 2 .
  • Page 46 WIRING DIAGRAM T C 1 U S C I T A F I L I 4 5 c m FU1 FU1 FU2 KM F N E L L E M 1 6 0 - 2 5 0 A L I M U S C I T A F I L I M 8 0 - 1 3 0 1 6 5 c m U S C I T A F I L I M 1 6 0 - 2 5 0 1 9 5 c m spiral mixer fixed bowl...

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